simulation, analysis & visualization of data · confidential | ett | 5/27/2013 | © robert...

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Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Simulation, Analysis & Visualization of Data 1 Introduction 2 Problem statement 3 Technology and solution 4 Working model 5 Results & conclusion 6 Take away 1

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Page 1: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

1 • Introduction

2 • Problem statement

3 • Technology and solution

4 • Working model

5 • Results & conclusion

6 • Take away

1

Page 2: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

Due to increase in complexity of engineering products, there is a need for

quick and accurate simulation, visualization & powerful analysis

techniques to reduce the product development life cycle

Complexity in handling the changes to computation

There is need for accurate results and minimal time effort spent by

research engineers due to huge unconstrained data to get desired

simulation results

To compare simulation and test bench results

2

Problem statement

Page 3: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

3

Work flow

R& D

Engineers

Reports

Test Bench

Page 4: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

4

Technology Analysis

Criteria

Performance

Ease of Interface

Maintainability

MATLAB ,MATLAB Builder

JA ,OPT and PCT

Usage of Optimization and parallel computing

tool, increases the execution speed

Easy interface with Java using MATLAB Builder JA

Matlab codes are easy to develop , track and resolve the bugs

MATLAB +MDCS

Since MDCS is placed on high end server with OPT and PCT, the speed will be extremely good, High

performance

Need JNI (Java Native Interface) to interface java

with Matlab and also RMI( Remote method

invocation) is needed to call the MDCS

In case of any m scripts changes, the C file

accessing the Matlab may also required to be

changed under some cases

Other Vendor solution

Optimization and Parallel processing is challenging

The dlls needs to be accessed from a native

language like C program

Incase of any script change, dlls needs to be replaced, which may also result in the replacement

of other dll( C program dll)

Page 5: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

5

Technology and solution

Input

•CVT Geometry

•Number of rings in belt

•Length of ring

•Thickness of ring

•CVT Ring Material

•Density

•E-modulus

Process

•MATLAB

•MATLAB Builder JA

•Parallel Computing Toolbox

•Optimization Toolbox

•Curve Fitting Toolbox

Output

•Reports

•Database

•File formats

Page 6: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

6

Case study- BOSCH CVT

What is CVT ?

•Continuous Variable Transmission

•CVT consists of driving shaft and driven shaft each of

which has a pulley splined onto it ,each pulley comprises

of two conical sheaves that face each other

• A metallic pushbelt runs in the V-groove between the two

conical sheaves of each pulley

How CVT works

•The pushbelt forms the link between the driving and driven

shaft, transmitting the driver power by means of shear

force from the engine to wheels

Page 7: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

CVT Benefits

CVT transmissions transfer drive power steplessly to the wheels, they

deliver robust and dynamic acceleration without reducing tractive

power at all

Make driving incredibly comfortable, eliminating gear shifting and

separate gears

7

Conti..

Page 8: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

8

MATLAB GUI

Page 9: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

9

Optimization Toolbox Results

Category

Improvement-

Output Deviation Execution Speed

“Dogleg“ to “Levenberg-Marquardt“ 15% <0.1%

Forward Finite to Central Finite

Difference 6% <0.1%

Code Improvements 10% <0.1%

Total 31% <0.1%

Results

Page 10: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

Simulation time is reduced by at least 40%

Accurate analysis, easy and quick visualization

Performance improvement in the validation of the components

Improved look and feel in GUI

10

Summary

Page 11: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data (AVID)

11

Optimization Toolbox

• fsolve

• fzero

• quadl

• lsqlin

Parallel Computing Toolbox

• parfor

• spmd

• gpuArray

Page 12: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding any

disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Simulation, Analysis & Visualization of Data

Processing large data set and data-intensive problems

Easy and quick simulation

Optimization using standard and large-scale optimization

Parallel processing of data using Parallel Computing Toolbox

Interfacing with database and creating reports

Read and store data in different file formats

12

Take away

Page 13: Simulation, Analysis & Visualization of Data · Confidential | ETT | 5/27/2013 | © Robert Bosch Engineering and Business Solutions Limited 2013. All rights reserved, also regarding

13 RBEI/EMT | 01/04/2008 | © Robert Bosch Engineering and Business Solutions Limited 2008. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

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Simulation, Analysis & Visualization of Data