simulation of biomass gasification in fluidized bed using aspen … · 2017-10-24 · fluidized...

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AbstractGasification is a thermo-chemical process to convert carbon-based compounds such as biomass and coal into a gaseous fuel. Among the various types of gasification methods, fluidized bed gasification is one which is considered as more efficient method than others as biomass is fluidized in a mixture of air/oxygen and steam. In the present study, a comprehensive steady state process model has been developed for biomass gasification in atmospheric fluidized beds using Advanced System for Process Engineering (ASPEN PLUS) simulator. Three ASPEN PLUS reactor models namely, RYIELD for drying and decomposition of biomass into its elements, RGIBBS for achieving both chemical and phase equilibrium of volatile matter available in biomass and RCSTR for carrying out char gasification have been used. The fluidized bed reactor has been divided into finite small elements because there exists change in number of moles, change in partial pressures of all the components along the height of the reactor as the reactions take place inside the reactor. To consider the change in superficial velocity which results from change in number of moles along the height of the reactor, each of these elements has been simulated by one RCSTR. Finally, the effects of steam to biomass ratio, equivalence ratio and temperature on the composition and lower heating value of product gas have been studied. Using optimization tool available in Aspen Plus, the optimum values of steam to biomass ratio and equivalence ratio have been found out. KeywordsBiomass, gasification, Aspen Plus, gas composition, heating value, optimization, steam to biomass ratio and equivalence ratio. I. INTRODUCTION IOMASS refers to plant based materials such as dead trees, branches, wood chips and even municipal solid waste. The process of conversion of biomass (or any other carbonaceous material) to syngas is called as gasification. Gasification occurs when oxygen and/or steam is reacted at high temperatures with available carbon in biomass within a gasifier. Air gasification produces a poor quality gas with regard to the heating value, around 4-7 MJ m -3 , while O 2 and steam blown processes result in a syngas with a heating value in the range of 10-18 MJ m -3 Lv et al.,. However, gasification with pure O 2 is not practical for biomass gasification due to prohibitively high costs for O 2 production using current commercial technology (cryogenic air separation). The syngas thus produced can be combusted in gas turbine or in an engine to generate electricity and heat. K. Anand Kishore 1 is with the National Institute of Technology Warangal- 506004, Telangana, India (e-mail: [email protected]). K. A. V. Ramanjaneyulu was with the National Institute of Technology Warangal-506004, Telangana, India (e-mail:[email protected]). II. SIMULATION DETAILS In a typical atmospheric fluidized bed gasifier, feed together with bed material are fluidized by the gasifying agents, such as air and/or steam, entering at the bottom of the bed. The objective of this study is to develop simulation capable of predicting the steady-state performance of an atmospheric fluidized bed gasifier by considering the hydrodynamic and reaction rate kinetics simultaneously. The products of homogeneous reactions are determined in RYIELD reactor and RGIBBS reactor, and reaction kinetics are used to determine the products of char gasification. A drawback in using ASPEN PLUS is the lack of a library model to simulate fluidized bed unit operation. However, it is possible for users to input their own models, using FORTRAN codes nested within the ASPEN PLUS input file, to simulate operation of a fluidized bed. The work presents the simulation of fluidized beds for biomass gasification in Aspen Plus. Fig. 1 shows a simple schematic diagram fluidized bed gasifier. A preheated mixture of oxygen and steam is introduced at the bottom of the gasifier and flows upward with biomass to react with. Fig.1 Schematic illustrative diagram of fluidized bed gasifier. III. RESULTS AND DISCUSSION Effect of Temperature on Syngas composition: The effect of gasifier temperature on produced syngas composition is shown in Fig.3. The temperature considered varies from 700 °C to 1000 °C. The composition of syngas varying with a small range with increasing gasifier temperature. It can be seen that H 2 composition and CH 4 composition are almost independent of temperature. According to Le Chatelier’s principle, higher temperatures favour the Simulation of Biomass Gasification in Fluidized Bed Using Aspen Plus K. Anand Kishore 1 and K. A. V. Ramanjaneyulu 2 B 6th International Conference on Chemical, Biological and Environment Sciences (ICCEBS'2015) Sept. 13-14, 2015 Dubai (UAE) 28

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Page 1: Simulation of Biomass Gasification in Fluidized Bed Using Aspen … · 2017-10-24 · fluidized bed. The work presents the simulation of fluidized beds for biomass gasification in

Abstract— Gasification is a thermo-chemical process to convert

carbon-based compounds such as biomass and coal into a gaseous

fuel. Among the various types of gasification methods, fluidized bed

gasification is one which is considered as more efficient method than

others as biomass is fluidized in a mixture of air/oxygen and steam.

In the present study, a comprehensive steady state process model has

been developed for biomass gasification in atmospheric fluidized

beds using Advanced System for Process Engineering (ASPEN

PLUS) simulator. Three ASPEN PLUS reactor models namely,

RYIELD for drying and decomposition of biomass into its elements,

RGIBBS for achieving both chemical and phase equilibrium of

volatile matter available in biomass and RCSTR for carrying out char

gasification have been used. The fluidized bed reactor has been

divided into finite small elements because there exists change in

number of moles, change in partial pressures of all the components

along the height of the reactor as the reactions take place inside the

reactor. To consider the change in superficial velocity which results

from change in number of moles along the height of the reactor, each

of these elements has been simulated by one RCSTR. Finally, the

effects of steam to biomass ratio, equivalence ratio and temperature

on the composition and lower heating value of product gas have been

studied. Using optimization tool available in Aspen Plus, the

optimum values of steam to biomass ratio and equivalence ratio have

been found out.

Keywords— Biomass, gasification, Aspen Plus, gas composition,

heating value, optimization, steam to biomass ratio and equivalence

ratio.

I. INTRODUCTION

IOMASS refers to plant based materials such as dead

trees, branches, wood chips and even municipal solid

waste. The process of conversion of biomass (or any other

carbonaceous material) to syngas is called as gasification.

Gasification occurs when oxygen and/or steam is reacted at

high temperatures with available carbon in biomass within a

gasifier. Air gasification produces a poor quality gas with

regard to the heating value, around 4-7 MJ m-3

, while O2 and

steam blown processes result in a syngas with a heating value

in the range of 10-18 MJ m-3

Lv et al.,. However, gasification

with pure O2 is not practical for biomass gasification due to

prohibitively high costs for O2 production using current

commercial technology (cryogenic air separation). The syngas

thus produced can be combusted in gas turbine or in an engine

to generate electricity and heat.

K. Anand Kishore1 is with the National Institute of Technology Warangal-

506004, Telangana, India (e-mail: [email protected]).

K. A. V. Ramanjaneyulu was with the National Institute of Technology

Warangal-506004, Telangana, India (e-mail:[email protected]).

II. SIMULATION DETAILS

In a typical atmospheric fluidized bed gasifier, feed together

with bed material are fluidized by the gasifying agents, such as

air and/or steam, entering at the bottom of the bed. The

objective of this study is to develop simulation capable of

predicting the steady-state performance of an atmospheric

fluidized bed gasifier by considering the hydrodynamic and

reaction rate kinetics simultaneously. The products of

homogeneous reactions are determined in RYIELD reactor

and RGIBBS reactor, and reaction kinetics are used to

determine the products of char gasification. A drawback in

using ASPEN PLUS is the lack of a library model to simulate

fluidized bed unit operation. However, it is possible for users

to input their own models, using FORTRAN codes nested

within the ASPEN PLUS input file, to simulate operation of a

fluidized bed. The work presents the simulation of fluidized

beds for biomass gasification in Aspen Plus. Fig. 1 shows a

simple schematic diagram fluidized bed gasifier. A preheated

mixture of oxygen and steam is introduced at the bottom of the

gasifier and flows upward with biomass to react with.

Fig.1 Schematic illustrative diagram of fluidized bed gasifier.

III. RESULTS AND DISCUSSION

Effect of Temperature on Syngas composition:

The effect of gasifier temperature on produced syngas

composition is shown in Fig.3. The temperature considered

varies from 700 °C to 1000 °C. The composition of syngas

varying with a small range with increasing gasifier

temperature. It can be seen that H2 composition and CH4

composition are almost independent of temperature. According

to Le Chatelier’s principle, higher temperatures favour the

Simulation of Biomass Gasification in

Fluidized Bed Using Aspen Plus

K. Anand Kishore1 and K. A. V. Ramanjaneyulu

2

B

6th International Conference on Chemical, Biological and Environment Sciences (ICCEBS'2015) Sept. 13-14, 2015 Dubai (UAE)

28

Page 2: Simulation of Biomass Gasification in Fluidized Bed Using Aspen … · 2017-10-24 · fluidized bed. The work presents the simulation of fluidized beds for biomass gasification in

reactants in exothermic reactions and favour the products in

endothermic reactions. Therefore the endothermic reaction that

is steam gasification was strengthened with increasing

temperature, which resulted in an increase of CO composition.

Fig.3 Effect of temperature on Syngas composition

Effect of Steam to biomass Ratio on syngas composition:

Over the S/B range from 0 to 4, carbon conversion efficiency

exhibited decreasing trend, which can be explained by that

excessive quantity of low temperature steam lowered reaction

temperature and then caused gas quality to degrade. As shown

in Fig.4, in the S/B range from 0 to 4, the composition of H2

increases, this can be explained by more steam gasification

reaction is taking place because of increased steam quantity.

The change in CH4 composition is very small with increasing

steam-fuel ratio.

Fig.4 Effect of Steam to Biomass Ration on Syngas

Composition

Effect of Air to Biomass Ratio on syngas composition:

The effect of Air to Biomass ratio on the Syngas

composition is shown in Fig. 5. The effect of this ratio range

from o.5 to 1.8 was observed. In this range the mole fraction

of H2 decreases because increasing of Air to Biomass ratio

indirectly means that it will reduce the reaction temperature so

that the endothermic reaction that is steam gasification reaction

is weakened. In Fig.5 increasing the Air to Biomass ratio

increases the mole fraction of CO2 because of increasing the

flow rate of oxygen favours the oxidation reaction to occur.

Fig.5 Effect of Air to Biomass Ratio on Gas Composition.

IV. CONCLUSION

A model was developed for the gasification of biomass in an

atmospheric fluidized bed gasifier using the ASPEN PLUS

simulator. To provide the model, several ASPEN PLUS unit

operation blocks were combined with number of separator

blocks and a mixer block. The simulation analysis for the

product gas composition versus temperature, air to biomass

ratio and steam to biomass ratio was done.

Higher temperature improves the quality of syngas by

increasing the production of carbon monoxide and decreasing

the mole fraction of carbon dioxide. Increasing steam to

biomass ratio increases the production of hydrogen and carbon

dioxide and decreases the carbon monoxide. Increasing air to

biomass ratio decreases the production of hydrogen and

increases the carbon dioxide production.

REFERENCES

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[11] Rapagna S., Jand N., Kiennemann A. and Foscolo P. U., Steam

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