since 1972
TRANSCRIPT
since 1972
since 1972
Merletti Aerospace was founded in 1972 by Gianluigi Merletti and his wife Narcisa. In 1995 the team has expanded to include their children Sabrina and Ruggero.Today we are proud to serve customers throughout Italy, Europe and the United States thanks to our consolidated know-how in the field of precision machining and engineering, together with maximum planning flexibility and superior product quality. Merletti Aerospace is a member of AIAD (Federation of Italian Companies for Aerospace, Defence and Safety) and of LAC (Lombardia Aerospace Cluster) anintegrated ecosystem of companies, universities and research centres withtechnological skills and state-of-the art scientific know-how.
Certifications and approvals:- UNI EN ISO 9001- AS/EN 9100- Part 21 Production Organisation (EASA/ENAC-IT Approval IT.21G.0062)- TULPS licence (ex ART. 28) for the manufacture, assembly, collection, possession and sale of military items.
COMPANY
since 1972
AIRCRAFT
HELICOPTER
DEFENCE
Warehouse and logistics: 300 3.229
Production line: 2.100 22.604
Offices: 300 3.229
Laboratory: 70 753
Available for future investment: 1.500 16.145
HUMANRESOURCES
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Administration andBusiness Finance
Qualityassurance
Engineeringand planning
Sales andpurchases
Productquality
Production IT Logistics
STAF
F
Photovoltaic plant (150 kW) 2.000 21.527
since 1972
Full Vertical Integration
DESIGN
• tooling• concurrent engineering
ENGINEERING AND PLANNING
Engineering• digital manufacturing stations• 2D and 3D cad/cam systems + Catia V5
Planning• ERP: Dynamics 365 Business Central + Power BI
PURCHASE
• Supply chain management
PRODUCTION
• machining (milling, turning, lapping and grinding) up to: ↔ 6000 mm Ø 3000 mm
INSPECTION
• dimensional inspection• chemical analysis• ultrasonic inspection• fluorescent penetrant inspection
SURFACE TREATMENTS
• pre-treatments• surface (galvanic)• auxiliary and painting
ASSEMBLY AND TESTING
• full vertical integration of subassemblies• thermal fitting• proof loading test
PACKAGING AND DELIVERY
since 1972
The milling departement is equipped with3, 4 and 5 axis horizontal and vertical machiningcenters up to 6000 mm.
Aluminium:3, 4 and 5 axis machining up to: 6000 x 3000 x 1000
Titanium and steel:3, 4 and 5 axis machining up to: 1800 x 1300 x 1000
MAX. CAPACITY (MM)
MILLING
since 1972
TURNING ANDMULTITASKING
Traditional machining 650 x 1580
MAX. CAPACITY (MM)
Traditional machiningThe shop floor is also equipped with traditional machines(modified for specific applications, when required)in order to support the entire production.
Milling, turning, lapping, internal-external grinding, tangential grinding, centerless grinding, roll straightening, slotting, high speed sensitive drilling up to 20,000 rpm, welding, pressing and shearing.
since 1972
All inspections are performed at a room controlled temperature of 20°C / 68°F
Dimensional
With 3d coordinate measuring machines up to (mm):x-axis: 1600y-axis: 4200z-axis: 1000
Profiles With optical machines and profilometer
Hardness tests Rockwell, Brinell, Vickers
INSPECTION
since 1972
ASSEMBLY,FLY KITS AND GSE
Precision assembly and subassembly
Thermal fitting
Fly kits and Ground Support Equipment
since 1972
Surface (galvanic)
• chromic acid anodizing• sulfuric acid anodizing• sulfuric hard anodizing• chemical conversion coating (Alodine 1200s)• stainless steel passivation
Pre-treatments
• degreasing and etching
SURFACE TREATMENTSAND PAINTING
NADCAP approved processes
since 1972
Auxiliary• sandblasting (Corundum 180 mesh)• primer and top coat application• solid lubricants application• painting (3 rooms of 6m each)
Tanks size:
2.800 x 1.000 x 600mm
6.6 x 3.3 x 2 ft
Internal laboratory for chemical analysis and coating tests
NADCAP approved processes
since 1972
SABCA
GE Aviation Czech F1 racing teams
CUSTOMERS
MBDAGF PrecicastAvio Aero
Leonardo Ogma
Kopter
Patria
since 1972
Commercial programs Military programs Aircraft engine Member of:
Airbus A319Airbus A320Airbus A321Airbus A330Airbus A350Airbus A380AW 101AW 109AW 119 KoalaAW 139AW 169AW 189AW 609Kopter AW09Boeing 787 DreamlinerDassault Falcon 6XDassault Falcon 7XEmbraer 175SSJ100
Airbus 400MAW 101AW 109AW 139CH 47Embraer KC390Eurofighter TyphoonF35M346MB339NH90Saab 2000 Erieye AEW&CT129 ATAK
PW1100PW4000GEnxH75H80H85Trent 1000
since 1972
______________________________________CONTACTS
http://merlettiaerospace.it
Via Giosuè Carducci, 821010 Arsago Seprio VA (Italy)
+39 0331 769577
since 1972