sipal automotive
DESCRIPTION
SIPAL has been a leader in the Automotive sector since the early ‘eighties, the period in which through the initial activities developed for clients such as FIAT AUTO and ALFA ROMEO, the company developed its specialization in preparing technical support documentation for automobiles, heavy goods vehicles, special vehicles and motor vehicles in general. SIPAL has also worked closely with ASTRA VEICOLI INDUSTRIALI providing Product Support services for both civil and military vehicles, thanks to its particular experience in the military field, which demands specific security clearance in terms of both human resources and the areas where these activities are conducted. Alongside the more traditional activities such as producing Use and Maintenance Manuals, Repair Manuals, Illustrated Parts Catalogues and Technical translation/interpreting, over the years SIPAL has also won a leading position in the use of advanced technology for developing Digital Publications, Interactive Publications (IEMT) and integrated software solutions for managing and using technical manuals. Since 2007, SIPAL has been working, with excellent results, with a team of mechanical engineers in the field of ILS design specifically for the Automotive sector: FMEA/FMECA analysis for engines, gearboxes and transmissions (power train).TRANSCRIPT
![Page 1: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/1.jpg)
Manufacturing Engineering Body Welding Branch
17/01/2013
![Page 2: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/2.jpg)
![Page 3: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/3.jpg)
PRELIMINARY DESIGN
Process analysis and Simulation Feasibility studies Lay-out definition Timing analysis and method definition
On-Site support Production start-up assistance Problem solving
ACTIVITY AFTER DESIGN
WELDING SYSTEMS
Automatic welding lines Manual welding lines Geometry fixture and tools Stand-alone manual tools Handling gripper / Geometry gripper Element control gauges / Equipment control Measuring machine supports
MANUFACTURING ENGINEERING – BODY WELDING BRANCH ACTIVITIES
![Page 4: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/4.jpg)
BMW E-92 FKL-FL - HOOD LINE
LAY-OUT DEFINITION AND ROBOT’S ROLLER-HEMMING FIXTURE DESIGN
![Page 5: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/5.jpg)
BMW E-92 FKL-FL - HOOD LINE
DESIGN DESIGNING, SIZING AND STRUCTURAL VERIFICATION
![Page 6: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/6.jpg)
TOFAS 263 NEW DOBLÒ – BODY SIDE LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR BODY SIDE WELDING LINE
![Page 7: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/7.jpg)
FIAT 312 CONVERTIBILE – TAILGATE LINE
ROBOT ROLLER-HEMMING AND FIXTURE DESIGN
![Page 8: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/8.jpg)
FIAT 312 CONVERTIBILE – BODY SIDE LINE
GEOMETRY GRIPPER DESIGN
![Page 9: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/9.jpg)
FIAT 844/940 – DOOR LINE
LASER WELDING FIXTURE DESIGN FOR DOOR WELDING LINE
![Page 10: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/10.jpg)
FIASA 326/327 – TAILGATE & HOOD LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE & HOOD WELDING LINE
![Page 11: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/11.jpg)
GM GAMMA/DELTA – DOOR LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR DOOR WELDING LINE
![Page 12: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/12.jpg)
GM PRISMA – BODY SIDE LINE
OPEN-GATE TOOL DESIGN
![Page 13: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/13.jpg)
FIAT 139 – HOOD LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR HOOD WELDING LINE
![Page 14: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/14.jpg)
FIAT 139 – TAILGATE LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE
![Page 15: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/15.jpg)
FIAT 330 – FRONT FRAME LINE
MANUAL AND AUTOMATIC FIXTURE DESIGN FOR ASSEMBLY AND WELDING FRONT FRAME
![Page 16: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/16.jpg)
FIAT 330 – FRONT & REAR FLOOR LINE
MANUAL FIXTURE DESIGN FOR FRONT & REAR FLOOR WELDING LINE
![Page 17: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/17.jpg)
FIAT 330 – HANDLING SYSTEM
3D DESIGN OF SKILLET HANDLING DEVICE AND 3D LAY-OUT OF THE CONVEYER LINE
![Page 18: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/18.jpg)
FIAT 330 – DOOR HINGE INSTALLATION
DESIGN MANUAL TOOL FOR DOOR HINGE INSTALLATION
![Page 19: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/19.jpg)
MASERATI M156/M157 – FRAMING STATION
AUTOMATIC FIXTURE DESIGN FOR FRAME WELDING LINE
![Page 20: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/20.jpg)
MASERATI, FERRARI, ROLLS-ROYCE, BMW MANUAL TOOLS
MANUAL FIXTURE DESIGN FOR ASSEMBLY AND WELDING OF FRAME, REAR FENDER
![Page 21: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/21.jpg)
FORD CD391 – UNDERBODY LINE RETOOLING
AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
![Page 22: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/22.jpg)
IVECO DAILY M.Y. 2011 – DOOR RING
AUTOMATIC FIXTURE DESIGN FOR DOOR RING WELDING LINE
![Page 23: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/23.jpg)
IVECO DAILY M.Y. 2014 – UNDERBODY LINE
AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
![Page 24: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/24.jpg)
BMW F-45 – TAILGATE LINE
AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE
![Page 25: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/25.jpg)
![Page 26: SIPAL Automotive](https://reader034.vdocument.in/reader034/viewer/2022050801/547c02cab479597f508b456b/html5/thumbnails/26.jpg)