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implement
invent
introduce
integrate
Site implementation projects overview CRC ORE Annual Assembly 2017
Dr. Luke KeeneyCRC ORE
General Manager ‐ Implementation
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implement
invent
introduce
integrate
Site implementation projects overview CRC ORE Annual Assembly 2017
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Role of Site Implementation in CRC ORE
Minera San Cristobal ‐ Sumitomo Escondida ‐ BHP Telfer ‐ Newcrest
Obwasi – AngloGold Ashanti Los Bronces – Anglo American Carmen de Andocollo – Teck Mt. Isa – Glencore
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Objectives & Aims of Site Implementation Projects
Pilot Scale Application and Assessment of resulting changesKey metrics are improved productivity & capital intensity
Demonstrate Integrated System Value SolutionsConducted through simulation, modelling and site deployment
Large Scale Site ImplementationDemonstrate the value and application of technology outputs
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Business Case models and Organisational Change required for routine implementation
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Operating Philosophy
End User Driven PartnershipsEnsure technology outcomes are matched to industry needs and expectationsDeploy new technology and operating strategies on identified sites to demonstrate valueConsortia based teams to facilitate technology transfer and commercial uptake
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Innovation Delivery Group Role
NURTURING THE PROTOTYPE TO PRODUCT TRANSITION
Key role of IDG group is to support site demonstration and validation of emerging technologies by working closely with sites and driving outcomes
ACCESSING TECHNICAL AND LOGISTICAL SPECIALISTS
IDG is an internal group of industry professionals available to support sites and research providers as a ‘translation service’ between inventors and operators
SUPPORTING INTEGRATED SITE DEPLOYMENT AND IMPLEMENTATION
IDG develops clear value proposition for technology solution stacks with a stage gated path to implementation to provide support for early site adopters
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Site Implementation Project Summary CRC ORE II – Grade Engineering
CRC ORE II Site Studies
Livengood
Detour Lake
Gramalote
Bonikro
MogalakwenaBeta Hunt
Gruyere
Namosi
Mt. Isa
Lihir
Bagdad
Minera San Cristobal
Sierra GordaEscondida
Carmen de AndacolloLos Bronces
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Evolution of Site Projects in CRC ORE II
Natural & Induced
Deportment
Integration of Screening &
Particle Sorting
Integration of Screening & Bulk Sorting
Heterogeneity Modelling for Bulk Sorting
Natural & Induced Deportment Stockpile
Grade Engineering Novel
Equipment
Cost modelling of Grade Engineered
Streams
Incorporation of IES in Grade
Engineering Studies
Grade Engineering Operationalisation –
Instrumenting the Bench
Production Trials for Grade Engineering
Screening
As Grade Engineering continues to evolve – CRC ORE is actively seeking to form Technology Transfer Partnerships to investigate commercialisation
opportunities for METS EP’s.
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Key Project – Crushing & Coarse Separation in the Pit Delivery Theme
The largest operational cost of Grade Engineering is the rehandling of material to processing destinations
Strategies that minimise rehandling will increase value from Grade Engineering
A step change in value could be achieved if Grade Engineering is included in material transfer during mining to eliminate rehandling
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Key Project – Crushing & Coarse Separation in the Pit Delivery Theme
Investigating Grade Engineering “Platforms” for upgrading via
screening and sensing technologies
∆NPV ~900m
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Grade Engineering Production Trials – Minera San Cristobal
Production Trial Aim:• To prove the upgradability of MSC ores via screening at production scale
• Campaign Grade Engineered and direct ROM through the concentrator to validate the grade improvement
• Understand operational aspects of implementing Grade Engineering
2 options to source material:• ROM ex‐pit• Stockpile
MSC Estimates Grade Engineering value >$1b
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Trial 1: Ex‐Pit Ore
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Trial 2: Mineralised Stockpile
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Integration of Grade Engineering Levers – Bulk Sensing & Screening
UC Model – % Block > 0.6% Cu
OK Block Model – Blocks > 0.6% Cu
Base Case Destinations
New Destinations
Change in Value with Grade Engineering ($/t)
GRADE BY SIZE AND DIFFERENTIAL BLASTING RESPONSE
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Integration of Grade Engineering Levers – Particle Sorting & Screening
Very close linkages to Natural
Deportment due to preparation of
narrow size fraction for sorting
Key technical focus through Kalgoorlie‐Boulder Mining Innovation Hub
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Operationalising Grade Engineering – Instrumenting the Bench
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Grade Engineering Lever Integration & Novel Exploitation Options Driving Value
Inventing, integrating and implementing innovations to deliver step change value
improvements to the industry
∆NPV ($,000,000)
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For more information about CRC ORE Site Implementation Activities
crcore.org.au
Luke Keeney
Contact Us
0416 070 [email protected]