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Page 1: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based
Page 2: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

Presentation Points

Overview of Quality Reporting Department

Define the problem

Taking measurements

Analyze collected data

Recommend improvements

Discuss control methods

Page 3: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

Abstracts for quality auditing from patients with the following conditions:

CHF, AMI, Stroke, CAP, SCIP, VTE, outpatient SCIP, outpatient AMI/Chest Pain

Page 4: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

Time from patient discharge to complete chart abstraction is known to exceed requirements.

◦ Board of Directors interested in getting more timely quality reporting.

◦ Patient care cannot adapt quickly if reporting is delayed.

Page 5: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based
Page 6: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based
Page 7: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

Requirements

Cycle time requested: 30 days

Maximum time: Abstracts completed by the 15th day of the month following discharge. (Maximum 45 days)

Allowances

Papers scanned into charts 2 days

Physicians to sign-off charts 30 days

IS to send reports to QR 30 days

Page 8: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

Designed small Ad-hoc query in quality

database system.

Exported needed data to Excel showing date

stamps of discharge date and completed

abstraction date.

Page 9: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

July August

ABSTRACTION DATE DISCHARGE_DATE Elapsed Days ABSTRACTION DATE DISCHARGE_DATE Elapsed Days

09/15/2011 07/01/2011 76 10/03/2011 08/03/2011 61

09/07/2011 07/12/2011 57 10/11/2011 08/30/2011 42

09/08/2011 07/07/2011 63 09/30/2011 08/04/2011 57

09/09/2011 07/01/2011 70 10/11/2011 08/11/2011 61

09/09/2011 07/09/2011 62 10/13/2011 08/10/2011 64

09/09/2011 07/13/2011 58 10/18/2011 08/04/2011 75

09/09/2011 07/02/2011 69 10/17/2011 08/17/2011 61

09/23/2011 07/13/2011 72 09/30/2011 08/04/2011 57

09/21/2011 07/07/2011 76 10/14/2011 08/02/2011 73

09/22/2011 07/06/2011 78 10/17/2011 08/02/2011 76

09/07/2011 07/19/2011 50 10/19/2011 08/10/2011 70

09/19/2011 07/08/2011 73 10/17/2011 08/07/2011 71

09/15/2011 07/08/2011 69 10/11/2011 08/05/2011 67

09/09/2011 07/09/2011 62 10/04/2011 08/18/2011 47

09/15/2011 07/16/2011 61 10/04/2011 08/04/2011 61

09/21/2011 07/02/2011 81 10/14/2011 08/01/2011 74

09/19/2011 07/07/2011 74 10/17/2011 08/02/2011 76

09/07/2011 07/05/2011 64 10/13/2011 08/01/2011 73

09/21/2011 07/06/2011 77 10/04/2011 08/10/2011 55

09/08/2011 07/06/2011 64 10/11/2011 08/03/2011 69

Page 10: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based
Page 11: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

Cycle time is outside of required limits

July ◦ Median days 60

◦ Maximum days 84

August ◦ Median days 56

◦ Maximum days 79

Nothing is happening within 30 days

Page 12: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

It was determined earlier that IS ran the reports sending the data from the charts into the reporting system only once per month.

Improvement: Increase frequency of reporting to once per week by pulling data from another system.

Page 13: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based
Page 14: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

Cycle time is just outside of required limits

August ◦ Median days 56

◦ Maximum days 79

September ◦ Median days 35

◦ Maximum days 54

21 day increase in cycle time

Page 15: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

In order to accurately chart and control this process the following 5 data points must be available to the Quality Department. ◦ Discharge date

◦ Paper charts scanned date

◦ Chart sign-off date

◦ Reports run / available for abstraction date

◦ Abstraction complete date

Currently only discharge date, and abstraction date are available to Quality Reporting.

Page 16: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

Days Elapsed 20 7 6 2

Percent 57.1 20.0 17.1 5.7

Cum % 57.1 77.1 94.3 100.0

C1

Pape

rs sca

nned

into cha

rt

Abstra

ction

Repo

rts G

enerated

Char

t Sign-

off

40

30

20

10

0

100

80

60

40

20

0

Da

ys E

lap

se

d

Pe

rce

nt

Pareto Chart by Department

Page 17: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

Days Elapsed 20 7 5 3

Percent 57.1 20.0 14.3 8.6

Cum % 57.1 77.1 91.4 100.0

C1

Pape

rs sca

nned

into cha

rt

Chart S

ign-off

Repo

rts G

enerated

Abstraction

40

30

20

10

0

100

80

60

40

20

0

Da

ys E

lap

se

d

Pe

rce

nt

Pareto Chart by Department

Page 18: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

121110987654321

70

60

50

40

30

Weeks

Sam

ple

Mean

__X=36.55

LC L=33.11

UC L=39.99

121110987654321

20

15

10

5

0

Weeks

Sam

ple

Ran

ge

_R=5.97

UC L=12.61

LC L=0

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

11

Control Chart of Weekly Cycle Times

Page 19: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

4321

50

40

30

Weeks

Sam

ple

Mean

__X=37.06

UC L=40.19

LC L=33.94

4321

16

12

8

4

0

Weeks

Sam

ple

Ran

ge

_R=8.38

UC L=15.63

LC L=1.14

1

1

1

Xbar-R Chart of September Only

Page 20: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based

Institute checks of process using newly available data points to check for future conformance, and greatest bottleneck.

Six Sigma Future Project: ◦ Collect future data based on 5 data points, create

and maintain control and distribution and pareto charts.

◦ Identify any processes that need improvement to eliminate or smooth saw-tooth pattern based on future data collection.

Page 21: Six Sigma Process Improvement Chart Abstraction Cycle Timescottcollegecsmr.com/pdf/Jason Swartzell_Student-led Projects.pdf · Six Sigma Future Project: Collect future data based