sl420-0000-sp-pi-1002_d3 spec for the procurement of valves

8/12/2019 SL420-0000-SP-PI-1002_D3 Spec for the Procurement of Valves

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SALMANOFFSHORE FACILITIES EPC-2

Contract No: 81-PS-203

SADRA-SAFFConsorti!

Doc!"nt No# SADRA SAFF

Document Title PRO FAC DOC DIS SEQ Rev.

S$"ci%ication %or T&"Procr"!"nt o% 'a()"s

SL*20 0000 SP P1 1002 D30 Page 1 of 76

D3 6 Fe !" P#$% D& '()RD *SI++ue, Fo-

Con+t-uction

D 1! Dec/ !3 P#$% D& '()RD *SI++ue, Fo-A00-oval

D! Oct/ !3 P#$% D& '( *SI++ue, Fo- Client

Revie2

Rev. DateP-e0a-e, Revie2e, A00-ove, A00-ove, A00-ove, A00-ove,

D"scri$tionRANHILL +ORLE,SADRASAF

FPEDCO

)va-)222)a00+)conve-+ion)tm0)+c-atc43)1655"!3.,oc A)al

SPECIFICATIONFOR

THE PROC.REMENT OF 'AL'ES


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SADRA-SAFFConsorti!

Doc!"nt No# SADRA SAFF


S$"ci%ication %or T&"Procr"!"nt o% 'a()"s

SL*20 0000 SP P1 1002 D30 Page of 76

RE'ISION RECORD SHEET

RE'# NO# P.RPOSE LIST OF PA/ES OF .PDATED MODIFIED SECTIONS IF AN,

D! I++ue, Fo-Client Revie2

D I++ue, Fo-

A00-oval

Page 8 Section 1.3.1

Page+ 15 8 Section ..

Page 1 8 Section ".1

Page+ 5 9 6 8 Section 6.15

Page 5! 8 Section 1".1

D3 I++ue, Fo-

Con+t-uction


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S$"ci%ication %or T&"

Procr"!"nt o% 'a()"sSL*20 0000 SP PI 1002 D30 Page 3 of 76

TALE OF CONTENT

2#0 INTROD.CTION

.1 P-o:ect De+c-i0tion 7

. Definition+ 7

.3 Sco0e

." A-eviation+

3#0 CODES AND STANDARDS 11

3.1 P-o:ect S0ecification+ 11

3. 'ene-al Co,e+ an, Stan,a-,+ 11

*#0 /ENERAL 1

#0 MATERIALS 18

5.1 'ene-al 1

5. a-,ne++ Te+t+ 1

5.3 Ca-0; e, an, Inte-loc>e,


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Procr"!"nt o% 'a()"sSL*20 0000 SP PI 1002 D30 Page " of 76

7.1 Soft Seat an, Seal &ate-ial+ 6

7.13 'lan, Pac>ing 6

7.1" %onnet 'a+>et+ 6

7.15 %onnet an, 'lan, %olting 7

7.16 %utt (el, En,


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1.6 $DE Ce-tification "

13#0 MATERIAL CERTIFICATION 1

13.1 'ene-al 51

13. Ce-tification T;0e 51

1*#0 PREPARATION FOR SHIPMENT *

1".1 &a->ing 5"

1". P-otection 5"

1".3 Painting 5"

1"." P-e0a-ation fo- Di+0atc 55

1#0 CARON STEEL AND IMPACT TESTED CARON STEEL

15.1 'ene-al 56

15. Cemical Com0o+ition 56

15.3 Im0act Te+ting 57

1#0 STAINLESS STEEL 8

16.1 Au+tenitic Stainle++ Steel 5

16. 17="P BAST& A56" '-63! 5

1#0 ELECTROLESS NIC7EL PLATIN/ OF 'AL'E PARTS 0

17.1 'ene-al 6!

17. P-e=Plating T-eatment 6!

17.3


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2#0 INTROD.CTION

Ti+ ,ocument ,efine+ te minimum tecnical -eui-ement+ fo- te ,e+ign/ +u00l; of mate-ial+/

manufactu-e/ in+0ection an, te+ting of valve+ fo- 0i0ing +;+tem+ ,e+ignate, fo- in+tallation on

te ne2 off+o-e facilitie+/ ne2 gate-ing ) t-an+fe- line+ an, tie=in+ fo- te Salman Oil 9 'a+

Fiel, Integ-ate, Develo0ment P-o:ect.

Ti+ ,ocument ,efine+ te 0-ocu-ement -eui-ement+ fo- a,,ition o- ualification to te

+tan,a-,+ +0ecifie, fo- te mate-ial +u00l; of valve+ fo- te 0-o:ect.

2#1 Pro;"ct D"scri$tion

Te e?i+ting off+o-e facilitie+ at te Salman oil an, ga+ fiel, e?t-act c-u,e oil f-om te Pe-+ian

'ulf an, e?0o-t it via a +u+ea 0i0eline to on+o-e facilitie+ at @avan I+lan,. Te oil i+

e?t-acte, f-om +atellite 0latfo-m+ connecte, via a net2o-> of +uma-ine line+ to a cent-al

0latfo-m com0le? f-om 2e-e it i+ 0i0e, to +o-e.

Te ne2 ga+ 0-o,uction facilitie+ 2ill collect Dalan ga+ f-om 2ellea, 0latfo-m+ an, te

a++ociate, ga+ f-om te e?i+ting Salman 0-o,uction 0latfo-m. 'a+ con,en+ate an, 2ate- 2ill

e -emove, efo-e on2a-, t-an+mi++ion to a ne2 on+o-e -ece0tion facilit; at A++alu;e.

Recove-e, ga+ con,en+ate 2ill e 0i0e, to te e?i+ting Salman off+o-e com0le?. Recove-e,

2ate- 2ill e t-eate, an, ,i+0o+e, of to +ea. An a,,itional ig= 0-e++u-e ga+ lift 0latfo-m 2ill

al+o e in+talle, a,:acent to te e?i+ting Salman com0le? to oo+t oil -ecove-; -ate+.

Te 0-o:ect +co0e inclu,e+

$e2 off+o-e facilitie+

$e2 gate-ing line+ an, t-an+fe- line+

Tie=in+ to e?i+ting off+o-e facilitie+

2#2 D"%initions

Fo- te 0u-0o+e+ of ti+ Tecnical 'ui,e te follo2ing ,efinition+ +all a00l; =

GTe Pu-ca+e-G +all mean Pet-oi-an Develo0ment Com0an; B PEDCO o- te Agent

BEPC Cont-acto- = SADRA=SAFF Con+o-tium/ SSCO.

GTe Su00lie-G +all e te 0a-t; 2o ca--ie+ out te 2o-> outline, in ti+ +0ecification.

Te 2o-,+ G2illG/ Gma;G/ G+oul,G/ G+allG an, Gmu+tG ave +0ecific meaning+ a+

follo2+ =

G(illG i+ u+e, no-mall; in connection 2it an action ; te Pu-ca+e- -ate- tan ; te

Su00lie-.

G&a;G i+ u+e, 2e-e alte-native+ a-e euall; acce0tale.

)va-)222)a00+)conve-+ion)tm0)+c-atc43)1655"!3.,ocA)al


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Procr"!"nt o% 'a()"sSL*20 0000 SP PI 1002 D30 Page of 76

GSoul,G i+ u+e, 2e-e a 0-ovi+ion i+ 0-efe--e,.

GSallG i+ u+e, 2e-e a 0-ovi+ion i+ man,ato-;.

G&u+tG i+ u+e, onl; 2e-e a 0-ovi+ion i+ a +tatuto-; -eui-ement.

2#3 Sco$"

2.3.1 It"!s Inc(


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2.3.3 En)iron!"nta( Coning

I$S Ince+

ISO Inte-national Stan,a-,+ O-gani+ation

&AK &a?imum

&I$ &inimum

mm &illimet-e

&n &angane+e



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Procr"!"nt o% 'a()"sSL*20 0000 SP PI 1002 D30 Page 1! of 76

&o &ol;,enum

&SS &anufactu-e+ Stan,a-,i+ation Societ;

&R &ate-ial Reui-ement

$ACE Te $ational A++ociation of Co--o+ion Enginee-+

$ $e2ton+

$% $ominal %o-e

$DE $on=De+t-uctive E?amination

$i $ic>el

$PS $ominal Pi0e SiLe

$PT Ame-ican $ational Stan,a-, Ta0e- Pi0e T-ea,

$m $e2ton &et-e+

PC$ Pe-+onal Ce-tification in $on De+t-uctive E?amination

P&I Po+itive &ate-ial I,entification

PTFE Pol;tet-afluo-et;lene

Ra Su-face Rougne++



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3#0 CODES AND STANDARDS

3#1 Pro;"ct S$"ci%ications

Te follo2ing ,ocument+ +oul, e -efe-ence, fo- ,e+ign togete- 2it ti+ Tecnical 'ui,e

Doc!"nt No# Tit("

SL*20-0000-SP-PI-1001 S0ecification of Pi0ing &ate-ial+

SL*20-0000-SP-ME-1018 S0ecification Fo- Envi-onmental an, tilit; Data

SL*20-0000-SP-M+-1003 S0ecification Fo- Painting an, Coating

SL*20-0000-SP-M+-100 S0ecification Fo- In+ulation of P-oce++ S;+tem+

3#2 /"n"ra( Co


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%S 5351 Steel %all ing.



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3.2.9 Stattor@ an< Man


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*#0 /ENERAL

Te Su00lie- +all +umit ,-a2ing+ an, ,ata fo- valve+ in acco-,ance 2it te Pu-ca+e O-,e-

Reui-ement+. See A00en,i? fo- a li+t of content+.

At te i, +tage/ te Su00lie- +all clea-l; +tate all e?ce0tion+ to ti+ S0ecification an,

-efe-ence, ,ocumentation to 2ic te valve+ a-e ,e+igne,/ manufactu-e,/ an, te+te,. Failing

ti+/ te Pu-ca+e- 2ill con+i,e- te i, to e in total com0liance 2it te enui-; ,ocument+

an, no claim+ fo- e?t-a+ 2ill e con+i,e-e,.

Te follo2ing a,,itional info-mation i+ -eui-e, f-om Su00lie-+ at te i, +tage

a An; availailit;)-eliailit; ,ata conce-ning tei- valve+ an, a++ociate, 0a-t+ an,

,efinition of availailit;)-eliailit; on 2ic te figu-e+ a-e a+e,.

Info-mation on mean time efo-e failu-e B&T%F an, mean time to -e0ai- B&TTR.

c Recommen,e, maintenance 0e-io,+ an, e+timate, to com0lete maintenance/

inclu,ing ot calen,a- time an, actual time +0ent.

, Detail+ of an; mo,ification+ to +tan,a-, fo-ging+ o- ca+ting+ -eui-e, to meet te

+0ecification+.

e Outline ,imen+ion+ of valve an, actuato- an, a00-o?imate 2eigt.

f Detail+ of lu-ication an, in:ection 0oint+ an, -ea+on+ fo- -eui-ement.

(e-e a Su00lie- a+ not 0-eviou+l; +u00lie, o- manufactu-e, a +0ecific valve ,e+ign o-

mate-ial/ e +all notif; te Pu-ca+e- at te i, +tage. Te Su00lie- +all al+o +tate te

manufactu-e- an, Count-; of o-igin of all valve+ offe-e, at te i, +tage.

Te minimum ,e+ign con,ition+ +all e a+ +tate, on te


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#0 MATERIALS

#1 /"n"ra(


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+all e -e:ecte,.

a-,ne++ te+ting +all e 0e-fo-me, 2itout ,amaging an; com0onent #

#3 C&ar$@ '-Notc& I!$act T"sts

Ca-0; te+t+ a-e -eui-e, fo- ca-on an, allo; +teel+ But not au+tenitic +tainle++ +teel+ 2en

a Calle, u0 in te -elevant manufactu-ing 0-o,uct +0ecification o- co,e.

Reui-e, un,e- te 0-o:ect +0ecification+.

c Reui-e, on te 0-o:ect valve ,ata +eet.

, Reui-e, ; ti+ Section a+ note, elo2.

Te -eui-ement al+o a00lie+ to 2el,ing an, 2el,ing -e0ai- 0-oce,u-e+ fo- te+e item+. Te+t+

+all e ca--ie, out in acco-,ance 2it AS&E %31.3/ e?ce0t tat Ca-0; v=notc te+t+ ma; e

to %S E$ 1!!"5=1 a+ an alte-native to AST& A37!. Refe- to Section 1!.3.

Te minimum ,e+ign tem0e-atu-e 2ill e +tate, on te valve ,ata +eet+.

(e-e 17."P +tem+ a-e u+e, in im0act te+te, ca-on +teel valve+/ an, +tainle++ +teel valve+

2it a minimum ,e+ign tem0e-atu-e elo2 minu+ 1!!oC/ te; +all e im0act te+te, to AS&E

%31.3. Acce0tance c-ite-ia +all e !.3mm minimum late-al e?0an+ion a+ 0e- tale 33.3.5 of

AS&E %31.3. Ene-g; value+ +all e -eco-,e, fo- info-mation.

Fo- all ote- mate-ial -eui-ement+ +ee Section+ 1" to 16 inclu+ive an, en.

Te ave-age im0act value of te +i? +0ecimen+ +all e not le++ tan te+0ecifie, minimum

ave-age value an, not mo-e tan t2o +0ecimen+ +all +o2 value+ elo2 te +0ecifie,minimum ave-age value/ onl; one of 2ic ma; e elo2 te +0ecifie, in,ivi,ual value.

(e-e ca-0; te+t+ fail to meet te +0ecifie, -eui-ement+ inclu,ing te -ete+t 0-oce,u-e/ ten

te te+t item +0ecifie, +all e -e:ecte,. T2o fu-te- item+ +all e +electe, f-om te lot an,

ca-0; te+te, in acco-,ance 2it te +0ecification. If ot of te+e item+ 0a++ te te+t ten te

lot 2ill e acce0te,. If eite- item fail+ te te+t ten te item+ in tat lot +all e -e:ecte,.

#* API A Mat"ria(s

API 6A mate-ial+ +all e a+ a minimum to P-o,uct S0ecification @evel PS@=3/ e?ce0t valve+

-ate, at 1!/!!! PSI an, aove 2ic +all e PS@=".



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Procr"!"nt o% 'a()"sSL*20 0000 SP PI 1002 D30 Page ! of 76

#0 S.STIT.TION OF E4.I'ALENT MATERIALS

All +u+titution+ of mate-ial+ mu+t ave 0-io- 2-itten a00-oval f-om te Pu-ca+e-. o2eve-/

alte-native mate-ial+ ma; e 0-o0o+e, 2e-e te Su00lie- con+i,e-+ enefit+ 2oul, a-i+e in

0e-fo-mance/ 2eigt an, co+t. Full ,etail+ of alte-native mate-ial+ +all e +umitte, to te

Pu-ca+e- at te i, +tage.



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#0 /ENERAL DESI/N RE4.IREMENTS

#1 Pr"ssr" S"a(in? o% (ocB 'a()"s

%loc> valve+ +all e ,e+igne, to +eal in ot ,i-ection+ again+t all 0-e++u-e+ u0 to te

ma?imum +e-vice 0-e++u-e -ating fo- te cla++ unle++ +0ecifie, ote-2i+e in te


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C(ass 10 300 00 500 100 200

'ateT-oug Con,uit'loe%utte-fl;%allPlug

1"G1"GGGG6J

1!G1!GGGG6J

GG6G=6G"J

GG"G="GJ

6G6G3G="GJ

3G"GG="GJ


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#11 Corrosion A((oanc"

ne++ to allo2 fo- a minimum of 3mm

co--o+ion allo2ance/ unle++ +0ecifie, ote-2i+e on te et+ +all e com0atile 2it all mate-ial+ of con+t-uction.

Te o,; to onnet connection +all e flange, an, te flange facing+ +all e male=an,=

female/ tongue=an,=g-oove/ o- -ing t;0e :oint/ e?ce0t cla++ 15! 2ic can e flat face.

nle++ in,icate, ote-2i+e on te et+ fo- cla++ 15!

valve+ +all e com0-e++e, non=a+e+to+ fi-e BC$AF. S0i-al 2oun, ga+>et+ +all e u+e,on Cla++ 3!! an, 6!! valve+ an, metallic -ing t;0e :oint+ on Cla++ !! an, ige- -ating+.

S0i-al 2oun, ga+>et+ +all ave an inne- -ing unle++ full; containe, in a g-oove. Cent-ing -ing+



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+all e 316 +tainle++ +teel.

Com0-e++e, non=a+e+to+ ga+>et+ fo- onnet :oint+ +all e g-a0ite, ot +i,e+ e?ce0t

2e-e u+e, 2it au+tenitic +tainle++ +teel o- non=fe--ou+ flange+.

'a+>et+ fo- u+e 2it au+tenitic +tainle++ +teel mate-ial+ +all ave a cont-olle, lo2 clo-i,e

content = leacale clo-i,e+ le++ tan !! 00m.

#1 onn"t an< /(an< o(tin?

All olting +all e a+ +0ecifie, on te +.

Reui-ement+ fo- 0o+t 2el, eat t-eatment +all e +0ecifie, on te et 2el, all valve+/ +oft +eate,/ +all ave 15!mm 0i0e +tu+ 2el,e, on at te

valve manufactu-e-+ 2o->+



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f Full o-e all valve+ +all e +u00lie, fo- +iLe+ G to 1G. Re,uce, o-e all valve+ +all

e +u00lie, fo- +iLe+ G an, aove unle++ ote-2i+e in,icate, on te


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mecanical +to0 limiting ,evice+ to 0-event ove-=t-avel of te valve ,i+c in te o0en an, clo+e

0o+ition.

All utte-fl; valve+/ ot leve- an, gea- o0e-ate,/ +all e +u00lie, 2it a loc>ing ,evice

+uitale fo- a eav;=,ut; 0a,loc> to 0-event o0e-ation in te loc>e, 0o+ition.

(e-e 0o+ition in,icato-+ a-e -eui-e,/ te; +all e g-a,uate, f-om 1 to 1!/ full; o0en to full;

clo+e,.

8.2.4 Da( P(at" +a%"r C&"cB 'a()"s

Te+e +all ave lugge, o,ie+ to 0-otect te olting/ an, +all e +uitale fo- o-iLontal o-

ve-tical u0=flo2 in+tallation.

8.2.5 /(o>" 'a()"s

'loe valve+ +all e 0-ovi,e, 2it all o- 0lug t;0e +eat+.

8.2.6 C&"cB 'a()"s

S2ing t;0e cec> valve+ +all e -egula- 0atte-n an, fitte, 2it a +ecu-ing ,evice to 0-event

,etacment of te clac> in +e-vice. S2ing cec> valve+ +all e 0-ovi,e, 2it olte, onnet+.



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5#0 DIMENSIONS

5#1 F(an?"< 'a()"s

Face to face ,imen+ion+ of flange, valve+ +all confo-m to te +tan,a-,+ +0ecifie, on te


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10#0 END CONNECTIONS

10#1 F(an?"< 'a()"s

Flange+ "G an, +malle- +all confo-m ,imen+ionall; to AS&E %16.5. Flange+ 6G an, la-ge-

+all confo-m ,imen+ionall; to AS&E %16."7 Se-ie+ A an, J flange+ +all confo-m

,imen+ionall; to &SS=SP="".

Flange facing+ +all e a+ uote, on te valve ,ata+eet. 'ene-all;/ ti+ mean+ cla++e+ 6!!

an, elo2 2ill e -ai+e, face BRF/ an, cla++ !! an, aove -ing t;0e :oint BRT*.

Te ga+>et contact +u-face fini+ fo- -ai+e, face an, flat face, flange+ +all e a continuou+

+0i-al g-oove macine, ; a -oun,=no+e, tool in acco-,ance 2it AS&E %16.5 Pa-a 6.".".

(en com0a-e, ; vi+ual o- tactile mean+ 2it a00-o0-iate -ougne++ com0a-i+on +0ecimen+/

te +u-face +all confo-m to -ougne++ value+ +o2n in acco-,ance 2it AS&E %"6.1.

Fo- Stan,a-, flange, :oint+/ ga+>et t;0e+ +oul, e

AS&E Cla++ 15! Com0-e++e, non=a+e+to+

AS&E Cla++e+ 3!! an, 6!! S0i-al 2oun,

AS&E Cla++e+ !! an, aove Ring t;0e :oint

All :ointing face+ of non=fe--ou+ flat face, et o- +eal -ing g-oove/ 2en +0ecifie,on te valve ,ata +eet.

Te minimum %RI$E@@ a-,ne++ of flange -ing :oint g-oove+ +all e 11! % fo- Ca-on Steel

an, 17! %. fo- Stainle++ Steel g-oove+.

Ring t;0e ga+>et+ +all e +oft i-on/ B! %. &a?. fo- Ca-on Steel Ring '-oove+ an, 316SS

B15! % &a?. fo- Stainle++ Steel Ring '-oove+/ in acco-,ance 2it AS&E %16.!.

Ca-on Steel an, @o2 Tem0e-atu-e Ca-on Steel valve+ ma; -eui-e 2el, ove-la; to acieve te

minimum a-,ne++. Detail+ to e ag-ee, ; te Su00lie- an, Pu-ca+e-.

In ce-tain valve ,e+ign+/ 0a-ticula-l; +ome utte-fl; an, cec> t;0e+/ te ga+>et contact a-ea

et2een te valve an, line flange i+ inte--u0te, ; ole+ fo- counte-o-e, o- counte-+un> +c-e2+u+e, to -etain +eat -ing+ in te valve. An; +uc valve+ +all e i,entifie, to te Pu-ca+e- at te

i, +tage. Te Su00lie- +all ,emon+t-ate to te Pu-ca+e-H+ +ati+faction tat te :oint 2ill e



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+uitale fo- te t;0e of ga+>et +0ecifie, an, te +e-vice con,ition+.

10#2 SocB"t +"(et=2el,e, valve+ +all e o-e, in acco-,ance 2it AS&E %16.11.

10#3 Scr""< 'a()"s

En,+ of t-ea,e, valve+ +all e ta00e, in acco-,ance 2it AS&E %1.!.1 an, %16.11.

10#* tt"(< 'a()"s

All utt2el, valve+ +all ave tei- en,+ o-e, to +uit te 0i0e 2all tic>ne++ +tate, on te


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11#0 +ELDIN/6 +ELD O'ERLA, AND +ELD REPAIRS

11#1 /"n"ra(

Fo- valve+ of 2el,e, con+t-uction/ o- 2e-e it i+ nece++a-; fo- a Su00lie- to mo,if; a +tan,a-,

fo-ging o- ca+ting ; 2el,ing/ full ,etail+ of te mo,ification/ 2el, 0-oce,u-e+/ 2el, 0-oce,u-e

ualification+/ 2el,e- ualification/ an, $DE/ +all e +umitte, at te i, +tage fo- a00-oval.

$o 2el,ing/ inclu,ing -e0ai- 2el,+/ +all e 0e-fo-me, until te Pu-ca+e- a+ a00-ove, 2el,0-oce,u-e ualification+.

All 2el,ing 0-oce,u-e +0ecification+ +all e ualifie, in acco-,ance 2it te -eui-ement+ of

AS&E Section IK an, +all e +u:ect to $DE a+ -eui-e, in AS&E Section < an, ti+

+0ecification. o2eve-/ 0-oce,u-e ualification+ +all e 0e-fo-me, on te +0ecific g-a,e of

mate-ial -eui-e, -ate- tan a mate-ial g-ou0 BP $oM+ an, u+ing te actual 2el,ing

con+umale+ ; manufactu-e-+ ,e+ignation -ate- tan ; g-ou0 BF $oM+. Te actual 2el,ing

eat in0ut -eco-,e, in te 0-oce,u-e ualification +all e +o2n on te 2el,ing (PQR fo-

eac 2el, 0a++.

Te minimum 0-eeat level nece++a-; fo- te mate-ial+ +all e -eco-,e, on te (PS. Te

ma?imum inte-0a++ tem0e-atu-e nece++a-; to maintain mate-ial 0-o0e-tie+ +all al+o e ,efine, in

te (PS.

Te ualification -eco-, B(PQR +all -eco-, te actual 0-eeat level/ te actual inte-0a++

tem0e-atu-e+ -eco-,e, an, te 2el,ing eat in0ut Bin >*)mm.

An; ,ec-ea+e of 0-eeat o- inte-0a++ tem0e-atu-e/ ,u-ing 0-o,uction 2el,ing/ elo2 te (PS

+0ecifie, minimum value -eui-e+ -e=ualification.

An; inc-ea+e in 0-eeat o- inte-0a++ tem0e-atu-e ,u-ing 0-o,uction 2el,ing/ aove te

ma?imum figu-e ualifie, ; te (PQR +all nece++itate -e=ualification.

Fu-te- cont-ol+ on 2el,ing eat in0ut an, 0-eeat a00l; to +0ecific mate-ial+ a+ +tate, in ti+S0ecification.

$o -e0ai-+ +all e 0e-mitte, afte- te final eat t-eatment.

11#2 +"(< O)"r(a@

(e-e +0ecifie, on te


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$ote tat all fu+ion=on,e, ove-la;+ +all e macine, o- g-oun, to a +moot fini+.

(el, 0-oce,u-e+ an, 2el, 0-oce,u-e ualification+ fo- ove-la;+/ inclu,ing an; 0o+t 2el, eat

t-eatment/ +all e +umitte, at te i, +tage B+ee Section ".1.

11#3 +"(< R"$airs

11.3.1 /"n"ra( R"ir"!"nts

(el, -e0ai-+ a-e 0e-mi++ile fo- ca+t valve o,ie+ an, onnet+ onl;/ in acco-,ance 2it te

0-ovi+ion+ of tei- -e+0ective +tan,a-,+ an, +u:ect to 0-io- ag-eement ; te Pu-ca+e-.

Re0ai-+ +all e 0o+t 2el, eat t-eate, if -eui-e, ; te 0-o,uct +0ecification. Re0ai-+ of o,;

ca+ting+ ; 0eening o- im0-egnation a-e 0-oiite,.

All 2el,ing -e0ai- 0-oce,u-e+ +all e ualifie, in acco-,ance 2it te -eui-ement+ of AS&E

IK a+ amen,e, ; ti+ S0ecification. Fo- -e0ai- of 2el,ment+ te o-iginal 0-oce,u-e +all e

-e=a++e++e, an, mo,ifie, if te natu-e of ,efect+ +ugge+t+ tat te; a-e not 0u-el; 2el,e-

in,uce,. Re0ai- 0-oce,u-e+ fo- ca-0; te+te, valve+ +all e +u:ect to ca-0; te+ting.

$o -e0ai- 2el,+ +all e ma,e until te Su00lie- -eceive+ in 2-iting te Pu-ca+e-H+ a00-oval of

te 2el, 0-oce,u-e +0ecification+ B(PS an, 0-oce,u-e ualification te+t -eco-,+ B(PQR.

Te Pu-ca+e- -e+e-ve+ te -igt to -efu+e an; 2el, -e0ai-.

Defect+ +all e -emove, ; g-in,ing o- ; gouging follo2e, ; g-in,ing.

All e?cavation+ +all e +u:ect to 1!! DPI o- &PI in acco-,ance 2it +ection 11. 0-io- to

2el,ing to en+u-e tat te ,efect a+ een -emove,.

Re0ai-+ +all e un,e-ta>en in acco-,ance 2it AS&E %16.3" Section .".

Te 2el,ing 0-oce,u-e+/ an, ualification+ of te 2el,ing 0-oce,u-e+ an, 2el,e-+ to e

em0lo;e, in ma>ing te -e0ai-+/ mu+t e in acco-,ance 2it AST& A" o- AS&E IK o- %S

E$ an, %S E$ 7.

P-oce,u-e+ on valve o,ie+ +all e ualifie, a+ a +imulation of te -e0ai- +ituation. To cove-all +ituation+ a +allo2 -e0ai- Ba00-o?. !mm ,ee0 in mate-ial of at lea+t 3!mm an, a ,ee0

-e0ai- Ba00-o?. "!mm ,ee0 in mate-ial of at lea+t 6!mm tic> +all e ualifie,. Actual

tic>ne++e+ +oul, e +electe, a+e, on ma?imum tic>ne++ of te valve o,;.

Fo- 2el, -e0ai- ualification te Su00lie- +all ca--; out an; eat t-eatment/ $DE an, Ca-0; + in acco-,ance 2it ti+

S0ecification.

P-oce,u-e+ +all e ualifie, in te 3' 0o+ition to ualif; fo- 2el,ing in all 0o+ition+.



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11#* C&ar$@ '-Notc& I!$act T"stin? o% +"(


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Procr"!"nt o% 'a()"sSL*20 0000 SP PI 1002 D30 Page "! of 76

of 5mm f-om eac en, afte- final macining.

%utt 2el, valve+ +all e +u:ect to 1!! ,;e 0enet-ant e?amination of te 2el, evel.

Su-face+ +all e f-ee f-om c-ac>+ an, lamination+. Seam+/ la0+/ tea-+/ mecanical ma->+/

a-a+ion+/ 0it+/ an, +live-+ ,ee0e- tan 1.6mm/ +all e con+i,e-e, ,efect+.

12.2.2 Ra+/ o- c-ac> li>e ,efect+/ a-e acce0tale. Fo-

all 2all tic>ne++e+/ te acce0tale ,efect +eve-it; level fo- ga+ 0o-o+it;/ inclu+ion+ an,

+-in>age Bt;0e CD +all e level .

12.2.3 .(trasonic E=a!ination

lt-a+onic te+ting of 2el,+ +all e ca--ie, out in acco-,ance 2it AS&E %16.3" Anne? E.

lt-a+onic te+ting +all meet te -eui-ement+ of te AST& A3 fo- fo-ging+/ a-/ 0late+/

tuula- 0-o,uct+ an, AST& A6! fo- ca+ting+. %ot +all inclu,e +t-aigt eam an, angle

eam e?amination.

Acce0tance c-ite-ia +all e a+ follo2+ =

a9 .(trasonic Strai?&t-"a!

An; a-ea giving an; in,ication eual to o- la-ge- tan te +ignal -eceive, f-om a 6mm flat=

ottom cali-ation ole +all e cau+e fo- -e:ection. &ulti0le in,ication+ 2it an am0litu,e

e?cee,ing 5! of te in,ication f-om te cali-ation ole/ accom0anie, ; a lo++ of ac>

-eflection e?cee,ing 5!/ +all al+o e cau+e fo- -e:ection. An; in,ication tat -e+ult+ in a

com0lete lo++ of ac> -eflection +all e cau+e fo- -e:ection.

>9 .(trasonic An?("-"a!

In,ication+ 2ic a-e eual to o- e?cee, to+e otaine, f-om a 6! ,eg-ee ne++/ o- 6.!mm/

2iceve- i+ te le++e- in a te+t 0iece a-e unacce0tale.



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Procr"!"nt o% 'a()"sSL*20 0000 SP PI 1002 D30 Page "1 of 76

12.2.4 Ma?n"tic Partic(" Ins$"ction MPI9

&agnetic 0a-ticle in+0ection +all e a00lie, u+ing te ,etaile, -eui-ement+ of meto,/

0-oce,u-e+ an, ualification+ lai, ,o2n in te AS&E %16.3" Anne? C an, AST& E7!. Te

2et 0a-ticle tecniue u+ing ac>g-oun, 0aint +all e a,o0te, an, te magneti+ing tecniue

+all e a00-o0-iate to te com0onent eing in+0ecte,. Te 0-o, tecniue +all not e u+e,.

Acce0tance c-ite-ia fo- valve ca+ting+ +all e a+ ,e+c-ie, in AS&E ne++ e?cee,+ 1mm.

Acce0tance c-ite-ia fo- valve fo-ging+ +all e in acco-,ance 2it AS&E


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a Soft +eate, valve+ +all e o0e-ate,/ in te ,-; con,ition/ 3 time+ minimum/ efo-e

commencement of ;,-ote+t.

All valve+ in ;,-oca-on +e-vice +all e +u:ecte, to 3! minute minimum +ell te+t

Bte+t 0-e++u-e to e in acco-,ance 2it te


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Procr"!"nt o% 'a()"sSL*20 0000 SP PI 1002 D30 Page "" of 76

Rating+ !!l an, aove 1.!cc+)cm.,ia)min

Seat @ea>age = &etal to &etal Seate, tigtne++ of valve+ tat 2ill e o0e-ate, at tem0e-atu-e+ elo2 minu+

oC.

Te 0-oof te+t+ +all e 0e-fo-me, afte- ;,-o+tatic +ell an, amient tem0e-atu-e nit-ogen

te+t+ on valve+.

One valve of eac cla++/ +iLe/ mate-ial an, ,e+ign/ an, ; eac manufactu-e- +all eualifie, ; a lo2 tem0e-atu-e to-ue an, nit-ogen lea> te+t. Pu-ca+e- 2ill +elect valve to e

te+te,. $ote ti+ -eui-ement ,oe+ not a00l; to cec> valve+.

In lieu of te+ting eac +iLe an, 0-e++u-e -ating of a given valve ,e+ign/ ote- valve+ of te

+ame a+ic ,e+ign a+ te te+t valve 2ic ave te +ame +eal mate-ial+ fo- +eat+/ +tem/ an,

o,; :oint+/ a-e ualifie, +u:ect to te follo2ing limitation+ an, ag-eement ; te Pu-ca+e-=

a One te+t valve ma; e u+e, to ualif; valve+ la-ge- tan te te+t valve/ not e?cee,ing

t2ice te +iLe of te te+t valve. A 16G $PS valve 2ill ualif; all la-ge- +iLe+ u0 to 3!G.

All +iLe+ 3G an, la-ge- 2ill e te+te, in,ivi,uall;.

One te+t valve ma; e u+e, to ualif; valve+ 2it ige- 0-e++u-e -ating+ of onea,,itional 0-e++u-e cla++ onl;.

c P-otective flui, u+e, on te valve inte-nal+ afte- +tan,a-, 0-e++u-e te+ting +all not e

u+e, unle++ ag-ee, ; te Pu-ca+e-.

12.5.2 T"st Proc"


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Pu-ca+e-M+ -e0-e+entative. (e-e +eal lea>age onl; i+ eing te+te, u+ing +im0le flo2

mea+u-ement o- ,i+0lacement meto,+/ nit-ogen o- ai- 2itout te elium t-ace ma;

e u+e,.



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Procr"!"nt o% 'a()"sSL*20 0000 SP PI 1002 D30 Page " of 76

12.5.8 Co!$("tion

Afte- te to-ue an, nit-ogen lea> te+t+ ave een com0lete, te valve +all e +t-i00e, ,o2n

an, all com0onent+ inclu,ing +eating +u-face+/ UOH -ing+ etc. +all e vi+uall; e?amine, fo-

+ign+ of 2ea- o- ,amage. Te Pu-ca+e-H+ -e0-e+entative +all 2itne++ ti+.

Te Su00lie- +all inve+tigate an; 2ea- o- ,amage ma,e evi,ent. Su+euent to an; co--ective

action eing ta>en an, at te ,i+c-etion of te Pu-ca+e-M+ -e0-e+entative/ te aove 0-otot;0e

te+t+ +all e -e0eate,.

On com0letion of all te+ting/ an, 0a++ing +u+euent in+0ection/ te valve +all e -ea++emle,an, 0-e++u-e te+te, at amient tem0e-atu-e to te -eui-ement+ on te


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13#0 MATERIAL CERTIFICATION

13#1 /"n"ra(

All Ce-tificate+ +all e o-iginal o- autenticate, mill ce-tificate+ unle++ ag-ee, ote-2i+e.

13#2 C"rti%ication T@$"

Ce-tification +all e a+ follo2+/ unle++ ote-2i+e +0ecifie, in te Pu-ca+e O-,e- an,)o- te

e0t availale ; te Su00lie- fo- e?amination ; te

Pu-ca+e- o- i+ -e0-e+entative/ fo- a minimum 0e-io, of 5 ;ea-+.

Fo- valve+ an, +imila- a++emlie+ com0o+e, of mate-ial+ ,efine, in +eve-al unmo,ifie, +tan,a-,

+0ecification+/ te Su00lie- +all fu-ni+ a li+t of +0ecification+ an, g-a,e+ of mate-ial+ u+e, fo- te

va-iou+ com0onent+.

All valve ce-tificate+ +all confi-m tat a +ati+facto-; 0-e++u-e te+t a+ een ca--ie, out.

Te &anufactu-e-H+ +e-ial nume- +all e uote, on all ce-tificate+ -elating to te valve.

Te Su00lie- +all en+u-e tat a00-o0-iate ce-tificate+/ +o2ing mill eat o- atc ma->ing+/)va-)222)a00+)conve-+ion)tm0)+c-atc43)1655"!3.,ocA)al


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a-e -eceive,),elive-e, fo- all fu-ni+e, mate-ial+. &ate-ial+ fu-ni+e, 2itout ,ocumentation

a-e unacce0tale.

nle++ note, ote-2i+e on te Pu-ca+e o-,e-/ t2o co0ie+ of all ce-tification a-e -eui-e, to e

,e+0atce, 2it te mate-ial. Ce-tificate+ +all inclu,e a+ a minimum cemical anal;+i+ an,

0;+ical 0-o0e-tie+ of i,entical com0onent+ on a atc a+i+.



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Procr"!"nt o% 'a()"sSL*20 0000 SP PI 1002 D30 Page 5" of 76

1*#0 PREPARATION FOR SHIPMENT

1*#1 MarBin?

In a,,ition to te ma->ing -eui-e, ; &SS SP=5/ te follo2ing +all a00l;=

a Eac valve +all e 0-ovi,e, 2it a co--o+ion -e+i+tant metal tag 5! ? !mm attace, to

te valve ; an a00-ove, mean+. Te follo2ing Sall e +tam0e, on te tag eat

$ume-/ $ume-/ an, In+0ection -elea+e ce-tificate nume-.

Te 0e-manent ma->ing on eac valve +all inclu,e/ ut not e limite, to= &ate-ial

'-a,e/ Ca+t)eat $ume-/ $ominal SiLe Ban, (all Tic>ne++ 2e-e a00-o0-iate/

Rating/ &anufactu-e-M+ T-a,e &a->/ P.O. $ume- an, P.O. Item $ume-.

c el +all e vi-o etce,. All ote-

mate-ial+ +all e ma->e, ; col, +tam0ing u+ing -oun, no+e, lo2 +t-e++ +tam0+ to a

ma?imum ,e0t of 1mm.

, e, in 0lace of te valve cla++ -ating eg. " a-g at 1!! C.

&a->ing+ +all e ma,e at te follo2ing location+=

a Flange, valve+ = on te e,ge of te flange.

Soc>et 2el,)+c-e2e, valve+ = on te e?agon o- ci-cula- en,.

c Ote- tan flange,)+oc>et 2el,)+c-e2e, valve+ = on o,; 2e-e 2all tic>ne++ i+

g-eate+t an, 2e-e te nume- i+ mo+t li>el; to e vi+ile afte- in+tallation an, 2ic

2ill not act to te ,et-iment of te 0-o,uct.

1*#2 Prot"ction

Afte- ;,-o+tatic te+ting/ all valve+ +all e 0-otecte, again+t co--o+ion an, mecanical

,amage in acco-,ance 2it te -eui-ement+ of API 6D an, te +u00lie-+ +tan,a-,

0-oce,u-e+/ ,etail+ of 2ic +all e +umitte, at te i, +tage.

All en,+ of flange,)utt2el, valve+ +all e 0-otecte, 2it 0la+tic en, ca0+ to 0-otect

flange,)evelle, en,+ an, to 0-otect te valve again+t ing-e++ of ,i-t into te valve inte-nal+.

1*#3 Paintin?

All ca-on +teel valve+ +all e 0ainte, fo- e?te-nal 0-otection. Te 0aint +all e a00lie, afte-

+ucce++ful com0letion of te+ting an, in+0ection 2itne++e, ; te Pu-ca+e-. Te inte-io-/

t-ea,e, 0o-tion+/ evelle, en,+/ +oc>et 2el, en,+/ flange contact face+ an, te va-iou+ valve



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i,entif;ing ma->ing+ +all not e 0ainte,.

All valve+ +all e 0-e0a-e, an, 0-ime, onl; in acco-,ance 2it te 0-o:ect +0ecification fo-

MPainting an, Coating of &etal Su-face+M/ S0ecification $o S@"!=!!!!=A$=&(=1!!3.

Su00lie-H+ alte-native+ +all e +umitte, at te i, +tage.

1*#* Pr"$aration %or Dis$atc&

'ate/ gloe an, utte-fl; valve+ +all e ,e+0atce, full; clo+e,. Plug/ ,ia0-agm an, all

valve+ +all e ,e+0atce, o0en.

In gene-al/ ,e+0atc of valve+ +all e in acco-,ance 2it te +0ecification to 2ic it i+

manufactu-e,. A+ a minimum/ te -elevant +ection+ of %S1133 +all a00l;.



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1#0 CARON STEEL AND IMPACT TESTED CARON STEEL

1#1 /"n"ra(

Te ca-on +teel u+e, fo- manufactu-ing ca+t o- fo-ge, valve o,ie+ an, com0onent+ +all e

0-o,uce, in an elect-ical fu-nace/ o- ; te a+ic o?;gen 0-oce++. Im0act te+te, ca-on +teel

com0onent+ an, item+ +u:ect to IC -eui-ement+ +all e 0-o,uce, f-om +teel +u:ecte, to

+econ,a-; +teel=ma>ing inclu,ing ,e+ul0u-i+ation.

All AST& A1!5 mate-ial+/ i--e+0ective of ,imen+ion+/ +all e +u00lie, in te no-mali+e, an,

tem0e-e, o- uence, con,ition+.

All ca+ting+ fo- +ou- +e-vice B$ACE &R=!1=75/ an, im0act te+te, ca-on +teel ca+ting+/ +all

e +uital; eat t-eate, afte- an; 2el,ing o0e-ation a+ een 0e-fo-me,. Ti+ -eui-ement

al+o a00lie+ to te 2el, -e0ai- of ,efect+ i--e+0ective of +iLe.

All mate-ial+ +0ecifie, to $ACE &R=!1=75 +all ave a ma?imum a-,ne++ of 3! 9 I!$act T"st"< an< NACE MR01 Car>on St""(

Ca-on content +all e !.3 ma? ; 0-o,uct anal;+i+.

Sul0u- content +all e !.!1! ma? ; 0-o,uct anal;+i+.

Po+0o-ou+ content +all e !.!5 ma? ; 0-o,uct anal;+i+.

Ca-on euivalent BCE +all e !." ma? ; 0-o,uct cec> anal;+i+

2e-e =

CE C Mn Cr Mo '9 C Ni9 1

If nece++a-;/ in o-,e- to acieve minimum +0ecifie, +t-engt+/ it +all e 0e-mi++ile to e?cee,

te +0ecifie, ma?imum mangane+e content/ a+ given in te -efe-ence, +0ecification/ u0 to a



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ma?imum of 1.6! 0-ovi,e, te ma?imum 0e-mitte, CE i+ not e?cee,e,. (e-e te ca-on

content i+ limite, te actual ten+ile +t-engt of te +teel +oul, not e?cee, te minimum

-eui-e, ; te -elevant +0ecification ; mo-e tan 13! $)mmB15! PSI.

1#3 I!$act T"stin?

(e-e im0act te+ting i+ -eui-e, ; te 0-o,uct +0ecification o- +0ecifie, in te ,ata +eet te

te+t tem0e-atu-e +all e at te 0-o,uct +0ecification te+t tem0e-atu-e o- te minimum ,e+ign

tem0e-atu-e 2iceve- i+ te mo-e +t-ingent/ o- a+ +0ecifie, in te ,ata +eet.

Acce0tance c-ite-ia fo- 1! ? 1!mm +0ecimen +iLe fo- t-an+ve-+e +am0le+ 2o+e minimum

+0ecifie, ten+ile +t-engt eual+ o- e?cee,+ "5!$)mmV+all e a+ follo2+=

Te Ca-0;


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1#0 STAINLESS STEEL

1#1 Ast"nitic Stain("ss St""(

Au+tenitic +tainle++ +teel ca+ting+ +all e 0-o,uce, f-om +teel -efine, ; te A-gon O?;gen

Deca-u-i+ation BAOD o- te


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1#0 ELECTROLESS NIC7EL PLATIN/ OF 'AL'E PARTS

1#1 /"n"ra(

(en elect-ole++ nic>el 0lating of valve com0onent+ i+ +0ecifie, on te ne++ of te 0late, ,e0o+it +all e 7! W 5m. Te coating tic>ne++ +all e

monito-e, ,u-ing 0lating ; u+ing 3="mm tic> te+t +t-i0+ ma+>e, at one en,.

Te a-,ne++ of a+ ,e0o+ite, E$P +all e in te -ange "! = 5!! aline cleane-.

Soa> in clean f-e+ 2ate- fo- 3 = " minute+.

Elect-o clean fo- 3! +ec+ in c;ani,e)cau+tic +o,a +olution X 5! = 7!oC -eve-+ing

cu--ent a minimum of t-ee time+/ final c;cle ano,ic.

Col, 2ate- -in+e/ follo2e, ; aci, clean in mi?e, aci,+ Bnit-ic an, +ul0u-ic aci,

mi?tu-e.

Col, 2ate- -in+e an, vi+ual e?amination to en+u-e com0onent+ a-e vi+il; f-ee of ,i-t/

oil/ 2ate- -ea>+/ etc.

Activate com0onent+ in a nic>el +t-i>e +olution fo- 3! +ec+ Bnic>el e?a;,-ate

aci,ifie, 2it ;,-oclo-ic aci, at a +uitale cu--ent ,en+it;.



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1#3 'isa( E=a!ination

Te E$P coating +all e +moot/ a,e-ent an, f-ee f-om c-ac>+/ li+te-+ o- 0it+. I+olate, 0it+

on te 0late, +u-face a-e acce0tale/ 0-ovi,e, te ,amage ,oe+ not e?ten, to te +u+t-ate

an, confi-me, ; Fe--o?;l te+t.

1#* F"rro=@( T"st

Plate, com0onent+ +all e +u:ecte, to a fe--o?;l te+t to AST& %733 fo- ve-if;ing E$P

coating+ a-e f-ee f-om 0o-o+it; o- c-ac>ing. Te meto, of te+ting an, acce0tale c-ite-ia +all

e ag-ee, 2it te Pu-ca+e-.

1# rnis&in? T"st

%u-ni+ing te+t to AST& %571 +all e ca--ie, out on te 0late, com0onent +u-face afte- eat

t-eatment. @ocali+e, lifting o- li+te-ing of te coating afte- te+t +all e te cau+e of -e:ection

of te com0onent.

1# A. Sligt ,ulling of ligt g-e; colo-ation of te te+t +t-i0 +u-face+ i+ acce0tale.



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18#0 EMER/ENC, SH.T DO+N ESD9 'AL'ES TO S 8010 PT 3

18#1 Sco$"

Ti+ Section ,efine+ te a,,itional -eui-ement+ fo- Pi0eline ESD


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En, +to0+ 2itin te valve o,; ma; e 0-ovi,e,/ if -ecommen,e, ; te Su00lie-. Te+e

+all e u+e, a+ a ac> u0 to te actuato- an, +to0+. Detail+ +all e +umitte, at te i,

+tage.

Te ,-ive connection et2een te actuato- an, valve +all e ca0ale of t-an+fe--ing te full

actuato- fo-ce to te valve. Fo- all valve+/ a >e; 2a; o- +0line, +aft a--angement +all e

0-ovi,e,.

0at+ an, te-efo-e +all e avoi,e,

2e-eve- 0o++ile. A+ an alte-native/ te+e connection+ +all e offe-e, a+ t-oug

0enet-ation 2el,e,=on o- integ-all; fo-me, flange, connection+/ ,etail+ of 2ic +all e

+umitte, 2it te i,.

18# 'a()" D"si?n Str"n?t&

Te Su00lie- +all 0-ovi,e calculation+ to ,emon+t-ate te valve i+ ca0ale of 2it+tan,ing te

fo-ce+ e?e-te, ; te 0i0eline ,u-ing te+t an, o0e-ation. Pa-ticula- note +oul, e ma,e to te

0-o:ect 0e-fo-mance +tan,a-,+ fo- ESD valve+.

Te valve ,-ive t-ain +all e ,e+igne, to accommo,ate at lea+t t2ice te ,e+ign to-ue in te

facto-; te+t con,ition/ a+e, on te 2o-+t ca+e of

a &a?imum ,iffe-ential 0-e++u-e a+ li+te, on te Actuato- Data Seet 2it te 2o-+t=ca+e

tem0e-atu-e a+ +o2n on te valve ,ata +eet.

Full line 0-e++u-e on ot +i,e+ of te valve an, amient 0-e++u-e in te cavit;.

Te effect of te to-ue)fo-ce nee,e, to accele-ate o- ,ecele-ate te clo+u-e element +oul,

al+o e ta>en into account.

Al+o/ te ,-ive t-ain +all e +iLe, to accommo,ate te ma?imum out0ut f-om te actuato- ove-

te enti-e -ange of te actuato- movement inclu,ing +tall to-ue)fo-ce.

Calculation+ +all e +umitte, fo- te con,ition+ +tate, aove/ an, +all inclu,e +tem loa,ing

Bcomine, +t-e++ f-om en,ing an, to-+ion/ all to +tem inte-face/ +tem to actuato- inte-face

an, actuato- mounting)-eaction 0oint+. Te 2ea>e+t 0oint of te +tem +all e in,icate,.

Te Su00lie- +all al+o +tate te a+i+ of te allo2ale +t-e++ con,ition fo- a00-oval 0a-ticula-l;

fo- to+e com0onent+ un,e- loa, f-om comine, +t-e++e+ an, not in ,i-ect ten+ion.



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18# 'a()" Int"rna(s

18.6.1 'a()" S"ats

.

Te Su00lie- +all +umit con,ition)+u-face t-eatment+ of eac.

et+ an, +tem +eal a-ea+ of metal=+eate, valve+ +all e ove-lai, 2it a

co--o+ion -e+i+tant allo; a00-ove, ; te Pu-ca+e-.

age cec>e, t-oug te cavit;.

18.6.2 'a()" "arin?s

e into account te t-u+t+ -e+ulting f-om te out of alance fo-ce+ gene-ate, in

te valve 2en 0-e++u-e i+ a00lie, to onl; one +i,e of te valve/ an, ,ue to te +tem -e:ection

fo-ce.

Te ea-ing+ +all e of a 0-oven ,e+ign u+ing ,i++imila- a-,ne++ mate-ial+ to avoi, galling o-

0ic>=u0.

18.6.3 oete,/ o- metal)g-a0ite +0i-al 2oun, ga+>et+ a-e 0-efe--e, fo- o,; :oint+.

Ca0tive ga+>et+ a-e 0-efe--e,/ ecau+e of te na--o2 2i,t of ga+>et+ no-mall; 0-ovi,e, on

valve o,ie+.

Te ,e+ign of te o,; :oint+ +all e a+e, on te G&G an, GYG facto-+ of %S55!!)AS&E et+.

Soft +eal+ ma; e offe-e,/ ut te fi-e te+t -eui-ement+ a-e li>el; to nece++itate ac>u0 +eal+

of metal.

Soft +eal+ +all e +uitale fo- te 0-oce++ me,ia an, -e+i+t e?0lo+ive ,ecom0-e++ion.



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18.6.4 or" A(i?n!"nt an< Di!"nsions

Te o-e+ of te valve an, clo+u-e element +all e accu-atel; aligne, in te full; o0en

con,ition. Te alignment +all e -e0eatale 2en te actuato- i+ -emove, an, -e0lace,

,u-ing +e-vice/ o- te valve i+ ,i+mantle, an, -e=a++emle, ,u-ing maintenance ove-aul.

Te meto, of en+u-ing -e0eatale alignment +all e +im0le an, 0o+itive 2itout an; 0o++iilit;

of inco--ect a++eml; an, +all e full; ,e+c-ie, ; te Su00lie- in te maintenance 0-oce,u-e+.

A+ te valve+ a-e to e 0igge, te valve o-e +all e macine, to accu-atel; matc te 0i0e

o-e/ uote, on te -elevant valve ,ata +eet+.

18# Position In+. Te Su00lie- mu+t 0-o0o+e ,e+ign+ tat 0e-mit in=line -emoval of clo+u-e

element an, +eat+.

Te Su00lie- +all 0-ovi,e com0lete ,etail+ of maintenance 0-oce,u-e+ tat can e con,ucte, on

in=line con,ition+ an, -efe-ence 0-oce,u-e+ tat mu+t e con,ucte, off+ite. &inimum clea-ance

-eui-e, fo- lifting gea- an, 2eigt+ of com0onent+ an, a++emlie+ +all e 0-ovi,e, fo- comment

an, a00-oval.

18#5 R"$airs

$o 2el, -e0ai-+ of valve o,ie+ a-e 0e-mitte, until 2-itten ag-eement a+ een otaine, f-om

te Pu-ca+e-. Re0ai- 0-oce,u-e +all e +umitte, 2it an; a00lication to 2el, -e0ai-.

18#10 'a()" T"stin?

18#11 'a()" P"r%or!anc" T"stin?

Te valve+ +all 0a++ te follo2ing te+t+ B-efe- al+o to Section 11.3=

;,-o+tatic o,; te+t fo- " ou-+/ 2it te valve alf o0en at te 0-e++u-e +0ecifie,

on te valve ,ata +eet+.

Seat te+t+ 2it 2ate-/ 2it te valve clo+e, an, te +eat te+t 0-e++u-e a00lie,

O0e-ational to-ue te+t/ mea+u-ing te ma?imum -ea> to-ue of te valve 2en



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o0e-ating again+t full ,iffe-ential 0-e++u-e an, te -un to-ue.

Seat te+t+ 2it ai-/ 2it te valve clo+e, an, +eat te+t 0-e++u-e of 6 a-g a00lie,.

Cavit; -elief te+t/ to en+u-e e?ce++ 0-e++u-e cannot uil, u0 in te valve cavit;.

18.11.1 O$"rationa( Tor" T"st

Te valve +all e ,e0-e++u-i+e, an, clo+e,. Te ma?imum ,iffe-ential 0-e++u-e +0ecifie, in

te Actuato- Data Seet+ +all e a00lie, an, te to-ue mea+u-e, 2il+t te valve i+ eing

o0ene, again+t ti+ 0-e++u-e an, ten 2ile eing c;cle, at Le-o ,iffe-ential 0-e++u-e.

Te te+t +all e -e0eate, five time+ an, te ma?imum an, minimum value+ -eco-,e,. A

ma?imum va-iation et2een te+t+ on +imila- valve+ +all e !.

Alte-native mean+ of to-ue mea+u-ement/ +uc a+ mea+u-ement of actuato- ai- 0-e++u-e/

ma; e 0-o0o+e, ; te Su00lie-/ ti+ +all e +u:ect to a00-oval ; te 0u-ca+e-.

Te Su00lie-/ ma; at i+ ,i+c-etion/ o0t to con,uct a to-ue te+t at te en, of eac +eat te+t.

18.11.2 Ca)it@ R"(i"% T"st

Te te+t +all e con,ucte, in t2o 0a-t+. Te valve +all e fille, 2it 2ate- an, in te alf

o0en 0o+ition. Te valve +all e +u:ecte, to a 0-e++u-e euivalent to te ma?imum o0e-ating

0-e++u-e uote, in te valve ,ata +eet+/ an, ten clo+e,. P-e++u-e in valve cavit; +all e

inc-ea+e, until te +eat -elieve+. Te ma?imum -elieving 0-e++u-e +all not e?cee, te +eat

;,-o+tatic te+t 0-e++u-e ; mo-e tan 1!.

Te +econ, 0a-t of te te+t +all e con,ucte, afte- venting an, ,-aining one +i,e of te valve/

2il+t te ma?imum o0e-ating 0-e++u-e i+ maintaine, in te ote-. Te valve cavit; +all ten

e 0-e++u-i+e,/ an, it +all e ,emon+t-ate, tat one o- ote- of te +eat+ 2ill -elea+e

0-e++u-e 0-io- to -eacing a 0-e++u-e of 1! g-eate- tan te +eat ;,-o+tatic 0-e++u-e te+t.

18.11.3 T"st Faci(it@ R"ir"!"nts

Te facilit; +all ave a+ a minimum/ te follo2ing=

a &ean+ of i+olating te valve f-om te 0-e++u-e +ou-ce.

Safet; -elief ,evice to 0-event ove- 0-e++u-i+ing te valve an, eui0ment.

c &ean+ of +u00o-ting te te+t valve tat 2ill not im0a-t ano-mal +t-e++e+ ,u-ing te+ting.

, A,euate ligting an, acce++iilit; fo- in+0ection of te valve un,e- te+t.

e Envi-onmental enclo+u-e fo- con+e-vation of tem0e-atu-e.

f &ean+ of -ai+ing an, lo2e-ing te 0-e++u-e an, tem0e-atu-e +o tat +tale con,ition+



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can e maintaine, at an; +et value in te -ange f-om minimum to ma?imum o0e-ating

value+

g &ean+ of o+e-ving an, mea+u-ing te follo2ing 0a-amete-+=

Tem0e-atu-e of te+t valve

Tem0e-atu-e an, 0-e++u-e of te+t me,ium

@ea>age -ate+.

To-ue value+.

Tem0e-atu-e an, P-e++u-e Ca-t Reco-,e-+.

18.11.4 Non D"strcti)" E=a!ination NDE9

ESD


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15#0 APPENDI 1 SHEET 1

15#1 'a()" Lo T"!$"ratr" T"st C"rti%icat"s Tor" T"st Pr"ssr" ot& Si"r

Prc&as" Or


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20#1 Tor" T"st Pr"ssr" on .$str"a! Donstr"a! Si("9

TEST CERTIFICATE N.MER

P.RCHASE ORDER NO:

'a()" Ta? No:

'a()" C(ass Ratin?:

T"st Pr"ssr" ar ?

T"st T"!$"ratr" DE/ C

D"si?n Co@: Si?natr"

Print Na!"

T"st +itn"ss"< >@ Si?natr"

Print Na!"



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21#1 E=t"rna( L"aB T"st

'AL'E LO+ TEMPERAT.RE TEST CERTIFICATEETERNAL LEA7 TEST

TEST CERTIFICATE N.MER

Prc&as" Or@ Si?natr"

Print Na!"

KNot" T&" Ins$"ctor s&a(( not" t&" tota( n!>"r o% ("aB $at&s c&"cB"< onn"t %(an?"6 "tc#



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22#0 APPENDI 1 SHEET *

22#1 S"at Pr"ssr" T"st Pr"ssr" on .$str"a! Donstr"a! Si("9

T"st C"rti%icat" N!>"r

Prc&as" Or


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23#0 APPENDI 2

23#1 In%or!ation R"ir"< on 'a()" /"n"ra( Arran?"!"nt Drain?s

Te follo2ing info-mation +all e inclu,e, on valve ,-a2ing+ 2e-e a00licale

Cu+tome-

*o $ume-

Pu-ca+e O-,e- Item $ume-

Tag $ume-

De+c-i0tion

SiLeB+

Rating+

%o,; Connection Detail+ an, Co,e

%o,; Flange Facing 2it Su-face Fini+

&inimum a-,ne++ of Flange Ring '-oove+

De+ign Co,e+

Dimen+ion+

%i=,i-ectional o- ni=,i-ectional

De+ign P-e++u-e

P-e++u-e Diffe-ential

De+ign tem0e-atu-e Range

Te+t P-e++u-e+ B%o,; an, Seat+

Te+t Co,e

Te+t P-oce,u-e an, Du-ation

Pa-t+ @i+t 2it Item $ume-+ an, De+c-i0tion+

E+timate, (eigt+

$ACE Statement

$DE

Fi-e Te+t Stan,a-,

Fi-e Te+t Ce-tificate $ume-

&ate-ial+ Ce-tification B%S E$ 1!!" etc.



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Detail+ of name0late o- ote- i,entification

Document Revie2 Statu+ Stam0

List o% Mat"ria(s it& Mat"ria( S$"ci%ication %or:

%o,;

Seat+

Stem+

Di+c+

S0-ing+

Seal+

eat T-eatment

Im0act Te+ting Reui-ement Be.g. 17="P

%olting

Pac>ing

'a+>et+

An; ote- t-im

Paint S0ecification

Di!"nsions:

Face to Face

Cent-e @ine of valve to to0 of valve ) gea-o? ) o0e-ato-

Dimen+ion+ of valve o0e-ato- B(-enc/ an, 2eel/ gea-o? etc.

O-ientation of o0e-ato- o- gea-o?

%o-e SiLe+



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D"tai(s o% an@ s$"cia( %"atr"s:

@u-icato-+

%o,; ta00ing+

%-ance+

@u-icant+

Sealant+

sl420-0000-sp-pi-1002_d3 spec for the procurement of valves

Documents