sleeved plug valves - rencor controls · 2018. 5. 18. · fluoroseal®, nonlubricated, sleeved plug...

SLEEVED PLUG VALVES

www.fluorosealvalves.com

PLUG VALVES

7

1

10

2

9

3

4

5

6

8

Other Features- Bi-directional flow.- Quarter turn operation- Nonlubricated- Self-cleaning on each operation.- Two way and multiport configurations- Special service and jacketed designs available.- All casting components traceable to mill test certificates.- Investment cast on all materials for sizes 1/2" - 10" (Class 150)- Investment cast on all materials for sizes 1/2" – 6" (Class 300)- Investment cast on all materials for sizes 1/2" – 6" (Class 600)- Castings meet level 1 casting specifications- Heavy duty gears are standard on all our valves

Design Features Summary

1. Bi-directional inline bubble tight seal independent of line pressure.2. Multiple external bubble tight seals independent of line pressure.3. Direct mechanical three point adjustment independent of line pressure.4. Independent travel stops.5. Full encapsulation and retention of all leading edges of PTFE sleeve and

top seal components.6. Full lip at port openings protects PTFE sleeve.7. Contoured waterway assures minimum flow turbulence characteristic.8. No body cavities to entrap flow media.9. Positive flow direction indication.10. Drilled and tapped flange mounting pads independent of cover and top

seal assembly.

End Flow Body Plug SleeveSize Port Class Flow Connection Operator Pattern Material Material Material Special

FLUOROSEAL SLEEVED PLUG VALVES

SizeRange available from 1/2" to 18"Refer to catalog for Class availability

PortR: Reduced PortF: Full Port

Class15: Class 15030: Class 30060: Class 600

Flow2: 2 Way3: 3 Way

End ConnectionF: Flanged Raised FaceFF: Flanged Flat FaceSE: ScrewedSW: Socket WeldX: Screwed x Socket WeldBW: ButtweldS: Special

OperatorW: WrenchWL: Wrench + Locking deviceEG: Enclosed GearEGL: Enclosed Gear + Locking deviceB: Bare Stem

Flow Pattern (leave blank for 2 way)FA1, FA2, FA3, FA4, FA5Refer to catalog for patterns

Body MaterialRefer to Body & Plugs Material Table

Plug MaterialRefer to Body & Plugs Material Table

Sleeve MaterialP: PTFER: RTFEG: GF2PA: PFAU: UHMWPEK: PEEKZ: HIGH TEMPERATURE TEFLON

Special(Combination of Specials can be used)FS: Fire SafeFE: Severe Service ValvesHF: HydroFluoric Acid ValvesCL: Prepared for Chlorine ServiceOX: Prepared for Oxygen ServiceDBB: Double Block & BleedPJ: Partial JacketFJ: Full JacketCCV: Cage Control ValveV6: V-Port 60 Deg.S: Special (description required)VN: Vented Plug (specify location & Diameter)

U: UpstreamD: DownstreamB: Bottom

Exemple for Vented Plug:VN(U,B,1/4")

Note: HF,FS,CL are vented by defaut, refer to catalog fordetails.

HOW TO ORDER

/ / - - / - -

Body & Plugs Material Table

CODE DESCRIPTION ASTM DESIGNATIONDI Ductile Iron A395WCB Carbon steel ASTM A216 WCBLCB Carbon steel Low Temp. ASTM A352304 304 stainless steel ASTM A351 CF8304L 304L stainless steel ASTM A351 CF3316 316 stainless steel ASTM A351 CF8M316L 316L stainless steel ASTM A351 CF3M317 317 stainless steel ASTM A351 CG8M317L 317L stainless steel ASTM A351 CG3MA20 Alloy 20 ASTM A351 CN7MB61 Bronze ASTM B61CD4 CD4MCu ASTM A351 CD4MCuHB Hastelloy B ASTM A494 N7MHB2 Hastelloy B 2 ASTM A494 N12MVHC Hastelloy C ASTM A494 CW6MI600 Inconel ASTM A494 CY40NI Nickel ASTM A494 CZ-100MO Monel ASTM A494 M-35-1NAB Ni-Al Bronze ASTM B367 Gr.958TC3 Titanium ASTM B367 Gr.C3ZC2 Zirconium ASTM B752 Gr. 702CZC5 Zirconium ASTM B752 Gr. 705COTHER & SPECIAL ALLOYS AVAILABLE ON REQUEST

1www.fluorosealvalves.com

Design Features

FluoroSeal®, Nonlubricated, Sleeved Plug Valves possess the state-of-the-art in PTFE fluorocarbon seateddesigns. With little or no maintenance and trouble free operation, a high integrity bubble tight seal is provid-ed both inline and to atmosphere. The specific design features contributing to the superiority of this productare described, as a function of their individual purpose and engineering precautions taken to assure maximumservice life.

PTFE fluorocarbon, utilized in the FluoroSeal sleeve and top seal components, is universally corrosion resistantbeing inert to all but a few rarely encountered chemicals. It is thermoplastic that can be used at a continuousservice temperature of 400°F (204°C) and much higher temperatures can be satisfactorily sustained for shorterperiods. Having a very low coefficient of friction it is self-lubricating negating the need for any other lubrica-tion. Since PTFE is susceptible to deformation as it is put under load and to cold flow, as it becomes more pli-able at elevated temperatures, precaution must be taken to control this activity to the advantage of theintended purpose of the valve.

The FluoroSeal internal body configuration has been designed to totally contain all of the leading edges ofthe PTFE sleeve at the top, at the bottom and around the entire port opening adjacent to the waterway. Anytendency the sleeve has to grow is accommodated by relief areas, designed for this purpose, positioned at 90degrees to the body port openings, The port defining metal lips protects the PTFE sleeve from erosion andany possibility of sleeve rotation within the body.

The waterway in the body has been designed with a contour providing a flow path that assures a minimumflow turbulence characteristic. The critical sealing areas circumferentially around the top and bottom of thesleeve and around the body port openings are maintained by means of an adjustable tapered plug compress-ing the PTFE sleeve over raised ribs.

The PTFE top seal components are similarly contained and protected from damage. A counter bore is providedat the top of the metal body to encapsulate the outside diameter of the formed PTFE diaphragm in conjuctionwith the formed metal diaphragm and to protect it from rupturing by regulating the amount of compressionat this point. The inside diameter of the formed PTFE diaphragm, adjacent to the plug stem, is also containedby means of a unique lip design of the formed metal diaphragm preventing extrusion and maintaining thestem seal throughout variable service conditions. This unique formed metal diaphragm also provides a positiveelectrical ground between the plug and body eliminating the need for an extra component to fulfill this func-tion as in the case of other valve manufacturers’ designs.

Three point external adjusting bolts in the cover assures equilibrium to the compression of the stem and inlineseals by imparting a balanced force through a metal thrust washer located under the cover above the formedmetal diaphragm. This mechanism provides a multiple seal to atmosphere and a double (downstream &upstream) bi-directional inline seal.

Independent wrench stops are cast on the cover to limit the stroke at the open and close positions withoutendangering the integrity of the seal adjustment as in other manufacturers’ designs. Parallel flats aremachined on the sides of the plug stem providing positive indication of the direction of flow at all time, inde-pendent of other position indicators.

All major pressure containing components, body, plug and cover, of FluoroSeal valves, are fully traceable tomill test certificates assuring material authenticity. Quality levels are maintained through continual inspectionand manufacturing surveillance of these and all other components. A concerted effort is made to conform toall regulatory authority requirements as where and when invoked, in keeping with FluoroSeal’s pledge ofquality first.

DESIGN FEATURES

MATERIALS OF CONSTRUCTION

1. See "Technical Data" for material selections.Ductile Iron plugs will be supplied with WCB bodies unless otherwise specified.

2. Cover and bolt materials of standard valves will be supplied in accordance withthe following table:

SPECIFIED BODY MATERIAL COVER MATERIAL COVER BOLT MATERIALDuctile Iron Ductile Iron ASTM A-193 GR. B7

Carbon Steel Carbon Steel ASTM A-193 GR. B7All other materials CF 8 ASTM A-193 GR. B8

3. Monel metal diaphragms will be supplied with valves having a monel or nickelbody or plug. All others will be supplied with 304 SS diaphragms.

4. Glass reinforced PTFE, PFA Fluorocarbon and UHMWP sleeves are available on special order.

5. 304 SS Available on special order.

2

VALVE COMPONENTS

Body and Plug1

Cover2

Cover Bolts2

Adjusting BoltsThrust WasherMetal Diaphragm3

Delta RingDiaphragmSleeve4

Wrench Operator5

Wrench Bolt5

Gear AssemblyGear Adaptor5

Gear Mounting BracketMounting Bracket Bolts5

As specifiedDuctile Iron, Carbon Steel, 304 SSSteel, 304 SS304 SS304 SS304 SS, MonelPTFE FluorocarbonPTFE FluorocarbonPTFE FluorocarbonDuctile IronSteelCast Steel HousingSteel304 SSSteel

WRENCH

ADJUSTINGBOLT

COVER

THRUST WASHERCOMBINATIONFORMED METALDIAPHRAGM ANDSTATIC ELIMINATOR

PTFE DELTA RING

COMBINATIONPTFE DIAPRRAGN AND

STEM SEAL COLLAR

PLUG

PTFE SLEEVE

BODY

COVER BOLTS

Dimensions for sizes larger than 14” available on request*21/2” valves are made from 3” casting, but flanges are machined to 21/2” dimensionsN= Number of holes(1) 2 top holes in flanges are tapped for 3/4” - 10 UNC Threads(2) 2 top holes in flanges are tapped for 7/8” - 9 UNC Threads(3) 2 top holes in flanges are tapped for 1" -8 UNC Threads


SIZE L H D K G B F D Q N WT’S

in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. NO. (kg.) (lbs.)

1/2” 4.25 108.0 3.38 86 3.50 88.9 2.38 60.5 1.38 35.0 0.37 9.5 0.06 1.6 0.63 16.0 8.00 203 4 2.3 5

3/4” 4.63 117.5 3.38 86 3.88 98.5 2.75 69.9 1.68 42.9 0.37 9.5 0.06 1.6 0.63 16.0 8.00 203 4 2.7 6

1” 5.00 127.0 4.50 114 4.25 108.0 3.13 79.5 2.00 50.8 0.44 11.2 0.06 1.6 0.63 16.0 9.00 229 4 3.6 8

1-1/2” 6.50 165.1 5.31 135 5.00 127.0 3.88 98.6 2.88 73.2 0.56 14.2 0.06 1.6 0.63 16.0 14.25 362 4 6.4 14

2” 7.00 177.8 6.25 159 6.00 152.4 4.75 120.7 3.63 92.0 0.63 16.0 0.06 1.6 0.75 19.0 16.50 419 4 10.5 23

*2-1/2” 8.00 203.2 6.56 167 7.50 190.5 5.50 139.7 4.13 104.6 0.75 19.0 0.06 1.6 0.75 19.0 16.50 419 4 16.4 36

3” 8.00 203.2 6.56 167 7.50 190.5 6.00 152.4 5.00 127.0 0.75 19.0 0.06 1.6 0.75 19.0 16.50 419 4 16.4 36

4” 9.00 228.6 7.63 194 9.00 228.6 7.50 190.5 6.19 157.2 0.94 23.9 0.06 1.6 0.75 19.0 23.63 600 8 26.8 59

4” EG 9.00 228.6 9.10 231 9.00 228.6 7.50 190.5 6.19 157.2 0.94 23.9 0.06 1.6 0.75 19.0 7.25 184 8 35.9 79

6” 10.50 266.7 10.80 274 11.00 279.4 9.50 241.3 8.50 215.9 1.00 25.4 0.06 1.6 0.88 22.4 7.25 184 8 55.5 122

8” 11.50 292.1 12.75 324 13.50 342.9 11.75 298.5 10.63 269.8 1.13 28.7 0.06 1.6 0.88 22.4 9.75 248 81 100.0 220

10” 13.00 330.2 14.68 373 16.00 406.4 14.25 362.0 12.75 323.9 1.19 30.2 0.06 1.6 1.00 25.4 9.75 248 122 150.0 330

12” 14.00 355.6 16.40 417 19.00 482.6 17.00 431.8 15.00 381.0 1.25 31.8 0.06 1.6 1.00 25.4 10.00 254 122 198.6 437

14” 15.00 381.0 17.40 442 21.00 533.4 18.75 476.3 16.25 412.8 1.38 35.1 0.06 1.6 1.12 28.4 10.00 254 123 295.0 650

2-WAY VALVES - DIMENSIONAL DATA

SIZE L H D K G B F D Q N WT'S

in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. NO. (kg) (lbs.)

1/2" 5.5 139.7 3.38 86 3.75 95.3 2.63 66.8 1.38 35 0.56 14.2 0.06 1.6 0.63 16 8 203 4 3.2 7

3/4" 6 152.4 3.38 86 4.63 117.6 3.25 82.6 1.69 42.7 0.63 16 0.06 1.6 0.75 19 8 203 4 4.1 9

1" 6.5 165.1 4.5 114 4.88 124 3.5 88.9 2 50.8 0.69 17.5 0.06 1.6 0.75 19 9 229 4 5.5 12

1-1/2" 7.5 190.5 5.31 135 6.13 155.7 4.5 114.3 2.88 73.2 0.81 20.6 0.06 1.6 0.88 22.4 14.25 362 4 9.5 21

2" 8.5 215.9 6.25 159 6.5 165.1 5 127 3.63 92 0.88 22.4 0.06 1.6 0.75 19 16.5 419 8 13.2 29

*2-1/2" 11.13 282.7 6.56 167 8.25 209.6 5.88 149.4 4.13 104.6 1.13 28.7 0.06 1.6 0.88 22.4 16.5 419 8 21.8 48

3" 11.13 282.7 6.56 167 8.25 209.6 6.63 168.4 5 127 1.13 28.7 0.06 1.6 0.88 22.4 16.5 419 8 21.8 48

4" 12 304.8 7.53 191 10 254 7.88 200.2 6.19 157.2 1.25 31.8 0.06 1.6 0.88 22.4 23.63 600 8 42 92

4" EG 12 304.8 9.1 231 10 254 7.88 200.2 6.19 157.2 1.25 31.8 0.06 1.6 0.88 22.4 7.25 184 8 54 119

6" 15.88 403.4 10.8 274 12.5 317.5 10.63 270 8.5 215.9 1.44 36.6 0.06 1.6 0.88 22.4 7.25 184 12 91.4 201

8" 16.5 419.1 12.75 324 15 381 13 330.2 10.63 269.8 1.63 41.4 0.06 1.6 1 25.4 9.75 248 12 141.4 311

10" 18 457.2 14.68 373 17.5 444.5 15.25 387.4 12.75 323.9 1.88 47.8 0.06 1.6 1.13 28.7 9.75 248 16 210.9 464

12" 19.75 501.7 16.4 417 20.5 520.7 17.75 450.9 15 381 2 50.8 0.06 1.6 1.25 31.8 10 254 16 279 614

14" 30 762 17.4 442 23 584.2 20.25 514.4 16.25 412.8 2.12 53.8 0.06 1.6 1.25 31.8 10 254 20 363 800

DIMENSIONS TO ANSI B16.5 & B.16.10


Dimensions for sizes larger than 14” available on request*21/2” valves are made from 3” casting, but flanges are machined to 21/2” dimensionsN= Number of holes

CLASS 150 LBSFlanged EndsWrench Operated(EG) Enclosed Gear OperatedActuators optional on all sizes


Fig. 152F

Fig. 302F

3

4

SIZE L H D J F Q Wt's

in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. (kg) (lbs.)

1/2" 3.93 100 3.38 86 0.85 21.6 0.55 14 0.37 9.5 8 203 2 4.4

3/4" 3.93 100 3.38 86 1.07 27.2 0.75 19 0.5 12.7 8 203 2 4.4

1" 5.5 140 4.5 114 1.34 34 0.98 25 0.5 12.7 9 229 3 6.6

1-1/2" 6.3 160 5.31 135 1.92 48.8 1.5 38 0.5 12.7 14.25 362 6 13.2

2" 7.87 200 6.25 159 2.4 61 1.97 50 0.66 16.7 16.5 419 10 22

SIZE L H Q Wt's

in. mm. in. mm. in. mm. (kg) (lbs.)

1/2" 3.93 100 3.38 86 8 203 2 4.4

3/4" 3.93 100 3.38 86 8 203 2 4.4

1" 5.5 140 4.5 114 9 229 3 6.6

1-1/2" 6.3 160 5.31 135 14.25 362 6 13.2

2" 7.87 200 6.25 159 16.5 419 10 22


DIMENSIONS TO ANSI B.16.11

CLASS 150/300Screwed EndsWrench OperatedActuators optional


Fig. 152/302 SE

CLASS 150/300Socketweld EndsWrench OperatedActuators optional

Fig. 152/302 SW

3 WAY & MULTIPORT

6

Flow arrangements:Flow is indicated by the arrow.

When rotating plugs FA2, FA3 or FA4 a transflow condition exists at all times.

Only position B in plugs FA1 And FA5 will provide a shut off condition.

Valves will be supplied with 900 operators as standard, should 1800 operator beneeded, please specify.

3-WAY VALVES

PLUG TYPE

Position A

00

Position B

900

Position C

1800

FA1 FA2 FA3 FA4 FA5


SIZE L H D K g b f d Q G N Wt's

in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. NO. (kg.) (lbs.)

1/2" 4.25 108 3.38 86 3.5 88.9 2.38 60.4 1.38 35 0.37 9.5 0.06 1.6 0.63 16 8 203 2.75 70 4 2.5 6

3/4" 4.63 117.8 3.38 86 3.88 98.5 2.75 69.8 1.68 42.7 0.37 9.5 0.06 1.6 0.63 16 8 203 2.88 73.2 4 3.2 7

1" 5 127 4.5 114 4.25 108 3.13 79.5 2 50.8 0.44 11.2 0.06 1.6 0.63 16 9 229 3.5 88.9 4 5 11

1-1/2" 6.5 165.1 5.31 135 5 127 3.88 98.6 2.88 73.2 0.56 14.3 0.06 1.6 0.63 16 14.25 362 4.13 105 4 8.2 18

2" 7 177.8 6.25 159 6 152.4 4.75 120.7 3.63 92.2 0.63 16 0.06 1.6 0.75 19 16.5 419 4.5 114.3 4 13.6 30

2-1/2" 8 203.2 6.56 167 7.5 190.5 5.5 139.7 4.13 104.9 0.75 19 0.06 1.6 0.75 19 16.5 419 5.13 130.3 4 18.2 40

3" 8 203.2 6.56 167 7.5 190.5 6 152.4 5 127 0.75 19 0.06 1.6 0.75 19 16.5 419 5.13 130.3 4 19.1 42

4" 9 228.6 7.63 194 9 228.6 7.5 190.5 6.19 157.2 0.94 23.9 0.06 1.6 0.75 19 23.63 600 6 152.4 8 32.7 72

4" EG 9 228.6 9.1 231 9 228.6 7.5 190.5 6.19 157.2 0.94 23.9 0.06 1.6 0.75 19 7.25 184 6 152.4 8 41.4 91

6" 10.5 266.7 10.8 274 11 279.4 9.5 241.3 8.5 215.9 1 25.4 0.06 1.6 0.88 22.4 7.25 184 7.5 190.5 8 70.8 148

8" 11.5 292.1 12.75 324 13.5 342.9 11.75 298.5 10.63 270 1.13 28.7 0.06 1.6 0.88 22.4 9.75 248 9 228.6 81 117.5 259

10" 13 330.2 14.68 373 16 406.4 14.25 362 12.75 323.9 1.19 30.2 0.06 1.6 1 25.4 9.75 248 11 279.4 122 181.9 401

12" 14 355.6 16.4 417 19 482.6 17 431.8 15 381 1.25 31.8 0.06 1.6 1 25.4 10 254 N/A N/A 122 N/A N/A

14" 15 381 17.4 442 21 533.4 18.75 476.3 16.25 412.8 1.38 35.1 0.06 1.6 1.12 28.4 10 254 N/A N/A 123 N/A N/A


SIZE L H D K g b f d Q G N Wt's

in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. NO. (kg) (lbs.)

1/2" 5.5 139.7 3.38 86 3.75 95.3 2.63 66.8 1.38 35.1 0.56 14.2 0.06 1.6 0.63 16 8 203 2.88 73.2 4 4.1 9

3/4" 6 152.4 3.38 86 4.63 117.5 3.25 82.6 1.69 42.9 0.63 16 0.06 1.6 0.75 19 8 203 3 76.2 4 5.5 12

1" 6.5 165.1 4.5 114 4.88 124 3.5 88.9 2 50.8 0.69 17.5 0.06 1.6 0.75 19 9 229 3.75 95.3 4 7.3 16

1-1/2" 7.5 190.5 5.31 135 6.13 155.7 4.5 114.3 2.88 73.2 0.81 20.6 0.06 1.6 0.88 22.4 14.25 362 4.38 111.3 4 13.2 29

2" 8.5 215.9 6.25 159 6.5 165.1 5 127 3.63 92.2 0.88 22.4 0.06 1.6 0.75 19 16.5 419 4.75 120.7 8 25.9 57

2-1/2" 11.13 282.7 6.56 167 8.25 209.6 5.88 149.4 4.13 104.9 1.13 28.7 0.06 1.6 0.88 22.4 16.5 419 5.56 141.2 8 28.6 63

3" 11.13 282.7 6.56 167 8.25 209.6 6.63 168.4 5 127 1.13 28.7 0.06 1.6 0.88 22.4 16.5 419 5.56 141.2 8 28.6 63

4" 12 304.8 7.53 191 10 254 7.88 200.2 6.19 157.2 1.25 31.8 0.06 1.6 0.88 22.4 23.63 600 6.75 171.5 8 53.3 118

4" EG 12 304.8 9.1 231 10 254 7.88 200.2 6.19 157.2 1.25 31.8 0.06 1.6 0.88 22.4 7.25 184 6.75 171.5 8 65.3 144

6" 15.88 403.4 10.8 274 12.5 317.5 10.63 270 8.5 215.9 1.44 36.6 0.06 1.6 0.88 22.4 7.25 184 8.5 215.9 12 110.2 243

8" 16.5 419.1 12.75 324 15 381 13 330.2 10.63 270 1.63 41.4 0.06 1.6 1 25.4 9.75 248 10 254 12 171.5 378

10" 18 457.2 14.68 373 17.5 444.5 15.25 387.4 12.75 323.9 1.88 47.8 0.06 1.6 1.12 28.4 9.75 248 N/A N/A 16 N/A N/A

12" 19.75 501.7 16.4 417 20.5 520.7 17.75 450.9 15 381 2 50.8 0.06 1.6 1.25 31.8 10 254 N/A N/A 16 N/A N/A

14" 30 762 17.4 442 23 584.2 20.25 514.4 16.25 412.8 2.12 53.8 0.06 1.6 1.25 31.8 10 254 N/A N/A 20 N/A N/A

Dimensions for sizes larger than 14” available on request*21/2” valves are made from 3” casting, but flanges are machined to 21/2” dimensionsN= Number of holes(1) 2 top holes in flanges are tapped for 3/4” - 10 UNC Threads(2) 2 top holes in flanges are tapped for 7/8” - 9 UNC Threads(3) 2 top holes in flanges are tapped for 1" -8 UNC Threads

Dimensions for sizes larger than 14” available on request*21/2” valves are made from 3” casting, but flanges are machined to 21/2” dimensionsN= Number of holes



7

Fig. 153 F

Fig. 303 F



8

SIZE L H G Q Wt's

in. mm. in. mm. in. mm. in. mm. (kg) (lbs.)

1/2" 3.93 100 3.38 86 1.69 42.9 8 203 2.1 4.7

3/4" 3.93 100 3.38 86 1.8 45.7 8 203 2.1 4.7

1" 5.5 140 4.5 114 2.38 60.5 9 229 3.2 7.1

1-1/2" 6.3 160 5.31 135 2.88 73.2 14.25 362 6.4 14.2

2" 7.87 200 6.25 159 3.38 85.9 16.5 419 10.4 23

SIZE L H D J F G Q Wt's

in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. (kg) (lbs.)

1/2" 3.93 100 3.38 86 0.85 21.7 0.55 14 0.37 9.5 1.69 42.9 8 203 2.1 4.7

3/4" 3.93 100 3.38 86 1.07 27.2 0.75 19 0.5 12.7 1.8 45.7 8 203 2.1 4.7

1" 5.5 140 4.5 114 1.34 34 0.98 25 0.5 12.7 2.38 60.5 9 229 3.2 7.1

1-1/2" 6.3 160 5.31 135 1.92 48.8 1.5 38 0.5 12.7 2.88 73.2 14.25 362 6.4 14.2

2" 7.87 200 6.25 159 2.4 61 1.97 50 0.66 16.7 3.38 85.9 16.5 419 10.4 23


CLASS 150/300Socketweld Ends

CLASS 150/300Screwed Ends

Fig. 153/303 SW

Fig. 153/303 SE



SPECIAL PRODUCTS

10

FLUOROSEAL CAGED PLUG VALVES

Full flowPlug 00

Control flowPlug throttling

shut-offPlug 900

Caged Control ValvesThe caged control valve is ideal for abrasive applications with high concentra-tions of solids. The caged control valve is commonly used in both throttlingand on/off applications. Caged valves have been used successfully in manycritical applications in the Mining, Pulp & Paper, and Chemical Processingindustries.

The design of the Caged Control valve provides maximum protection to thePTFE sealing surfaces in the plug valves. The key to the caged design is thatthe PTFE sleeve in the plug valve is never directly exposed to the process flow.This allows the sleeve to maintain its sealing integrity in abrasive applications.

The design of the caged control valve allows the plug to rotate freely arounda fixed cage within the body. The cage stays stationary in the body while theplug rotates around the cage. Thus the sealing area of the plug is in directcontact with the sleeve to provide bubble tight shutoff. The cage stays inposition protecting the PTFE sleeve from the flow while the plug is in anyintermittent position such as when the valve is moving from the open to theclosed position or when the valve is throttling.

The cage has upper and lower bearings made from either UHMWPE or RTFEthat prevents galling between the plug and cage. A keyway keeps the cagefrom rotating in the body. The body has a male key and the cage has afemale keyway that keeps the cage locked into the body. This allows freemovement of the plug around the cage.

The caged control valve still allows for in line adjustment for through valveleakage just as a standard plug valve does since the plug and the cage areindependent of each other.

Caged control valves can be used in many abrasive applications as well asapplications with suspended solids. The cage and plug in the caged controlvalve are generally made from CD4MCu material; it’s an abrasion resistantalloy with the corrosion resistance of 316SS. Caged Control valves are avail-able in any material, from carbon steel and stainless steel to any of the moreexotic alloys.

Outer Plug

Cage


V-PORT & CHARACTERIZED PLUGS

FluoroSeal Plug Valves are also available with Characterised Plugs for finecontrol applications. Standard V-Ports in 60 deg. and other custom configura-tions are available in all trim materials.

The design and features of the FluoroSeal plug valve makes it an excellentchoice for fine throtteling in slurry and chemical applications. The no cavitydesign allows the plug valve to throttle without exposing the stem seal toline pressure, a definite advantage over most ball valves specifically in highcycling applications.

The cage control V-Port plug valve is mostly used in highly abrasive applica-tions offering the benefits of a metal seated control valve, with the addedadvantage of a buble tight shutoff at a fraction of the cost. The product isavailable in all materials from 1” to 14”.

V-Port cage assembly

Typical flow chart for a 1” 60 deg. V-Port.

=

FluoroSeal sleeved plug valves with the fire seal top seal have been tested by an independent laboratory tothe requirements of API 607, fourth edition and exceeded the requirements for external leakage.

The FluoroSeal fire seal design utilizes a PTFE sleeve and PTFE diaphragm as the external sealing componentsunder normal conditions. Should these components be destroyed by fire, external leakage is prevented by:

1. A secondary flexible graphite seal ringencapsulated and compressed betweenthe metal diaphragm and the machinedcounterbore in the valve body.

2. A flexible graphite delta ring encapsu-lated and compressed between theunique shaped metal diaphragm andthe machined plug stem.

FluoroSeal fire seal valves also utilize a ventedplug designed to relieve pressure buildupresulting from expansion of the service media,within the plug, due to elevated temperaturescaused by fire. The pressure is relieved to theupstream side, resulting in a uni-directionalvalve, which is indicated by an arrow on theside of the valve body.

12

FLUOROSEAL® FIRE SEALED SLEEVED PLUG VALVES

PTFE DIAPHRAGM

COVER

FLEXIBLE GRAPHITE RING

PLUG

BODY

FLEXIBLE GRAPHITE DELTA RING

COMBINATION FORMED METALDIAPHRAGM AND STATICELIMINATOR

1/8" VENT HOLE ON UPSTREAM SIDE

OF PLUG

Fire Seal Assembly

FluoroSeal HF valves have a fire safe top seal that have beentested by an independent laboratory and have passed therequirements of API 607, fourth edition for external leakage.


HF VALVES


Body MonelPlug MonelCover MonelCover Bolts B7MAdjusting Bolts MonelTrust Washer MonelMetal Diaphragm MonelDelta Ring Flexible GraphiteCover Seal Ring Flexible Graphite Diaphragm PTFESleeve PTFEPaint Special for leak detection

Other materials are also available.See Technical Section for material specifications.

Pressure relief vent hole in bottom of plug

14

CHLORINE VALVES

Chlorine valves are provided with a pressure relief vent hole in the side of theplug to relieve pressure to the upstream side. This modification results in a uni-directional valve which is indicated on the valve whith a flow direction arrow.

Vent holes can also be provided in the bottom of the plug upon request.

FluoroSeal sleeved plug valves are manufactured in accordance with the recom-mendations of the Chlorine Institute and provide superior performance on thisdemanding application. All FluoroSeal chlorine valves are made from thoroughlycleaned and dried components under controlled conditions and this control ismaintained through parts preparation, assembly, testing to special protectivepackaging.


Body Carbon SteelPlug* MonelCover Carbon SteelCover Bolts** SteelAdjusting Bolts MonelTrust Washer MonelMetal Diaphragm MonelDelta Ring PTFEDiaphragm PTFESleeve PTFE

See Technical Section for material specificationsPlug* - also available in hastelloy CCover bolts** - also available in monel


DESIGN FEATURES

FluoroSeal has developed this FE model sleeved plug valve fortight emissions control in more demanding services. This valve isintended for applications in processes involving thermal cycles ora high number of mechanical operations. Proven features fromthe standard FluoroSeal sleeved plug valve form the basis of thedesign, combined with innovative use of other proven seal tech-nologies all incorporated into a compact but robust package.Extensive testing across the envelope of intended conditionshave proven the capability of the design to perform undervarying applications.

FluoroSeal Severe Service Sleeved Plug Valves

In-line seal adjustable independent of shaft seal.

Innovative shaft seal*provides self-adjusting,redundant and inde-pendent packing avail-able in all PTFE or PTFEand flexible graphitecombination. Configuredfor optional monitoringor injection port.

Bonnet is double sealedwith fully containedindependent PTFE andflexible graphite sealbacking up the primaryseal at the sleeve.

Precision (Investment)cast body provides tightdimensional control toassure concentricitybetween plug and body.This minimizes inducedside loads to the primaryseals and shaft seals dur-ing operation.

Standard lockout capability and solid position stop.

Primary shaft seal extrusion is controlledwith reinforced PTFE end rings, secondaryshaft seal utilizes tightgap metallic shaft for full metal to metal containment.

PTFE sleeve providesinline and primary exter-nal seals. Performance isenhanced with fullencapsulation at portopening and precisebody ribs to focus seal-ing forces on plug.

*Patent Pending

16

DIMENSIONS – with handle


ITEM NO. QTY DESCRIPTION MATERIALS1 1 Bonnet Customer Specified2 1 Plug Adjuster ASTM A351 CD-4MCU3 1 Packing Gland ASTM A351 CD-4MCU4 1 Packing Set Carbon Fld. PTFE

& Virgin PTFE5 1 Follower Customer Specified6 1 Belleville Washer Inconel7 1 Seal Washer Nitronic 608 1 Top Packing Flexible Graphite9 1 Seal Retainer Nitronic 60

10 1 Shaft adapter 304 Stainless Steel11 1 Stop 304 Stainless Steel12 2 Packing Bolt 304 Stainless Steel13 2 Plug Bolt 304 Stainless Steel14 1 Plug Customer Specified15 4 Bonnet Bolt Customer Specified16 1 BodySeal Retainer Customer Specified17 1 BodySeal Flexible Graphite18 1 BodySeal Virgin PTFE19 1 Body Customer Specified20 1 Thrustwasher Carbon RPTFE21 1 Sleeve Virgin PTFE22 1 Handle Ducline Iron23 1 Handle Bolt Carbon Steel24 1 Pipe Plug 316 Stainless Steel

SIZE L HT H D B G N O P QC E

1 5.00 7.38 6.94 4.25 0.44 2.00 4 0.63 3.12 10.24 9.94

2 7.00 8.88 8.25 6.00 0.63 3.63 4 0.75 4.75 16.73 12.75

3 8.00 9.38 8.75 7.50 0.75 5.00 4 0.75 6.00 16.73 14.38

4 9.00 11.44 10.44 9.00 0.94 6.19 8 0.75 7.50 23.62 17.62

6 10.50 - 15.70 11.00 1.00 8.50 8 0.88 9.50 - 23.75

8 11.50 - 19.38 13.50 1.13 10.63 8 0.88 11.75 - 31.00

SIZE L HT H D B G N O P QC E

1 6.50- 7.38 6.94 4.88 0.69 2.00 4 0.75 3.50 10.24 9.94

2 8.50 8.88 8.25 6.50 0.88 3.63 8 0.75 5.00 16.73 12.75

3 11.13 9.38 8.75 8.25 1.13 5.00 8 0.88 6.63 16.73 14.38

4 12.00 11.44 10.44 10.00 1.25 6.19 8 0.88 7.88 23.62 17.62

6 15.88 - 15.70 12.50 1.44 8.50 12 0.88 10.62 - 23.75

8 16.50 - 19.38 15.00 1.63 10.63 12 1.00 13.00 - 31.00

Class 150

Class 300

NOTE:This product is engineered for each application and is available in many alloys as well as custom configurations.

Let us know your specific needs

10" and up dimensions supplied upon request.


You like the design features of our standard port valves, but you areconcerned about flow restrictions?

Now, you have the best of two worlds:

FluoroSeal proven design combined with non-restricted flow.

Now, you have the choice.

The new F Series, is available in:

Classes 150, 300 and 600 lbs.

Size range from 1” to 12”.

Same material offering as our standard valves.

FULL PORT PLUG VALVES

CLASS 600

Refer to size range availability forselection, available in all materials,except ductile iron.

Our Engineered Solutions Division (ESD) is staffed with highlyskilled engineers,technicians and draftsmen specialized inmodifying existing designs to meet your special needs.

You are not sure of the compatibility of your process withyour valve selection? We will assist you in making the mostappropriate selection of alloys and Polymers to suite yourapplication.

You are not sure if your valve selection will meet your flowparameters ? We will provide you with CV factor and otherflow calculations that you need , therefore making your selection process as easy as possible.

You need non-standard valve configuration or geometry tomeet a special application ? We will work together with youto develop it.

18

ENGINEERED SOLUTIONS DIVISION

DOUBLE BLOCK AND BLEED AND SAMPLING VALVES

Because of the double port seals in both directionsand the sealed isolation of the chamber below theplug and the areas around the plug, 900 to the portopenings, a drainage connection into the plug cavitymay be drilled and tapped through the body fromeither side or the bottom.

A 1/4” drain connection is standard, but other sizescan also be provided. Specify connection size; lengthas indicated on the drawing and whether the bleedvalve is required. A FluoroSeal Fig. 152/302SE is ideallysuited as the bleed valve.

SPECIFY

BLOCK VALVE

BLEED VALVE

JACKETED VALVES

We are proud to offer our latest product, a Fully jacketed Plug Valve with standard flanges.There’s no more need to oversize the pipingflanges, translating in tremendous savings to theuser.

Among other features, the ease of installationallows any FluoroSeal plug valve to be retro-fit-ted in-line in process.

FluoroSeal plug valves are also available withPartial Steam Jackets, choose accordingly to theapplication requirements.

20

JACKETED VALVES

There’s No limits to the possibilities all ourvalves in all trim materials are available ineither a two way or multi-port versions, withpartial or full jackets

Standard Full Jacket with oversized Flanges

NewFull Jacket using the valve bodystandard flanges(Jacket Pressure rating available in150 & 300 Lbs)

Partial Jacket Welded

Three Way Full Jacket


Other dimensions supplied upon request

Full jacket 3 way valves are also available. Consult your nearest FluoroSeal Distributor for these andother special requirements.

Class 150 Wrench OperatedSize Units L H D BC g b f d N Q

2” x 1” x 2” inch 7.00 7.00 6.00 4.75 3.63 .63 .06 .75 4 12.00

mm 177.8 177.8 152.4 120.7 92.0 16.0 1.6 19.0 4 304.8

21/2” x 11/2” x 21/2” inch 8.00 7.625 7.50 5.50 4.13 .75 .06 .75 4 16.00

mm 203.2 193.7 190.5 139.7 104.6 19.0 1.6 19.0 4 406.4

3” x 2” x 3” inch 8.00 8.00 7.50 6.00 5.00 .75 .06 .75 4 24.00

mm 203.2 203.2 190.5 152.4 127.0 19.0 1.6 19.0 4 609.6

4” x 3” x 4” inch 9.00 9.00 9.00 7.50 6.19 .94 .06 .75 8 24.00

mm 228.6 228.6 228.6 190.5 157.2 23.9 1.6 19.0 8 609.6

6” x 4” x 6” inch 10.50 10.00 11.00 9.50 8.50 1.00 .06 .88 8 36.00

mm 266.7 254.0 279.4 241.3 215.9 25.4 1.6 22.4 8 914.4

Class 150 Enclosed Gear operatedSize Units L H D BC g b f d N Q

6” x 4” x 6” inch 10.5 11.50 11.00 9.50 8.50 1.00 .06 .88 8 9.00

mm 266.7 292 279.4 241.3 215.9 25.4 1.6 22.4 8 228.6

8” x 6” x 8” EG inch 11.5 13.00 13.50 11.75 10.63 1.13 .06 .88 8 12.00

mm 292.1 330 342.9 298.5 269.8 28.7 1.6 22.4 8 304.8

Class 300 Wrench OperatedSize Units L H D BC g b f d N Q

2” x 1” x 2” inch 8.50 5.00 6.50 5.00 3.63 .88 .06 .75 8 12.00

mm 215.9 127 165.1 127.0 92.2 22.4 1.6 19.0 8 304.8

21/2” x 11/2” x 21/2” inch 11.13 5.31 8.25 5.88 4.13 1.13 .06 .88 8 16.00

mm 282.7 135 209.6 149.4 104.9 28.7 1.6 22.4 8 406.4

3” x 2” x 3” inch 11.13 5.31 3.25 6.63 5.00 1.13 .06 .88 8 24.00

mm 282.7 135 209.6 168.4 127.0 28.7 1.6 22.4 8 609.6

4” x 3” x 4” inch 12.00 6.10 10.00 7.88 6.19 1.25 .06 .88 8 24.00

mm 304.8 155 254.0 200.2 157.2 31.8 1.6 22.4 8 609.6

6” x 4” x 6” EG inch 15.88 11.50 12.50 10.63 8.50 1.44 .06 .88 12 36.00

mm 403.4 292 317.5 270.0 215.9 36.6 1.6 22.4 12 914.4

Class 300 Enclosed Gear operatedSize Units L H D BC g b f d N Q

6” x 4” x 6” EG inch 10.5 11.50 11.00 9.50 8.50 1.00 .06 .88 8 9.00

mm 266.7 292 279.4 241.3 215.9 25.4 1.6 22.4 8 228.6

8” x 6” x 8” EG inch 11.5 13.00 13.50 11.75 10.63 1.13 .06 .88 8 12.00

mm 292.1 330 342.9 298.5 269.8 28.7 1.6 22.4 8 304.8

Dimensional data for full jacketed valves with oversized flanges

22

PARTIAL JACKETED VALVES

Heat dissipation due to the partial insulating effect of the PTFE sleeve, combined with the basic plug valvedesign, provides a more uniform heat flange to flange with a partial jacket than with a full jacket. Therefore, apartial jacket should be selected for most applications.

Refer to standard valves for dimensional data

2 Way Class 150 & 300

1" to 4"Wrench Operated

4" to 12"Enclosed Gear Operated

3 Way Class 150 & 300

1" to 4"Wrench Operated

4" to 8"Enclosed Gear Operated

Valve Size 1 11/2 2 3 4 6 8 10 12

NPT 3/8 1/2 1/2 1/2 1/2 1 1 1 1

JACKET INLET OUTLET AND DRAIN CONNECTIONS

TECHNICAL DATAAND ACCESSORIES

24

Degrees OpenValve Size 10 20 30 40 50 60 70 80 90

1/2" 0.0 0.0 0.2 0.4 0.9 1.6 2.7 5.4 9

3/4" 0.0 0.0 0.2 0.4 0.9 1.6 2.7 5.4 9

1" 0.0 0.0 1.1 1.7 4.3 7.7 13.0 26.0 43

1 1/2" 0.0 0.2 2.7 6.7 12.5 25.0 37.0 58.0 89

2" 0.0 1.9 6.9 12.0 21.0 34.0 55.0 101.0 172

3" 0.0 5.0 8.8 21.0 44.0 60.0 103.0 182.0 294

4" 0.0 9.8 30.0 56.0 99.0 145.0 208.0 345.0 548

6" 0.0 13.0 45.0 90.0 140.0 245.0 380.0 634.0 1075

8" 0.0 19.0 51.0 103.0 183.0 317.0 541.0 939.0 1591

10" 0.0 23.0 69.0 140.0 248.0 430.0 734.0 1274.0 2159

12" 0.0 27.0 102.0 208.0 368.0 637.0 1088.0 1888.0 3200

Cv Values - For 2 Way Valves

Valve Size 10 20 30 40 50 60 70 80 901" 0 0 1.7 3.4 6.3 10 18 32 40.9

1 1/2" 0 0.8 3.6 7.2 12.5 20.6 34 55 80.32" 0 1.7 5.5 11.1 25 30 52 90 1383" 0 4.5 9.4 21 35 54 103 162 2354" 0 9.8 30 55 82 138 193 336 4396" 0 12.9 43 86 138 232 378 593 8608" — — — — — — — — —10" — — — — — — — — —12" — — — — — — — — —

Cv Values - For Caged Control Valve

Size FA FA4 FA4 1, 2, 3, 5 Pos. A&C Pos. B

1/2" 9 6 63/4" 9 6 61" 20 11 17

1 1/2" 36 19 332" 68 37 433" 88 47 784" 154 86 1396" 315 189 2278" 425 324 40810" 645 452 75312" — — —14" — — —

Cv Values for 3 Way Valves

Size Break torque Seating Torque Running torque1/2" 140 80 703/4" 140 80 701" 400 250 200

1 1/2" 800 500 4002" 1100 650 5503" 1200 700 6004" 2400 1450 12006" 5000 3000 25008" 7800 4700 3900

10" 14400 8600 720012" 21000 12600 1050014" 21000 12600 10500

Operating Torque (in.lbs) Standard Port

Valve Size Pipe Size 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%1" 2" 0.31 1.15 2.47 4.27 6.51 9.2 12.31 15.68 19.82 24.2

1 1/2" 0.35 1.29 2.78 4.8 7.32 10.34 13.84 17.83 22.28 27.21" 0.38 1.42 3.06 5.27 8.04 11.36 15.22 19.59 24.49 29.9

1 1/2" 3" 0.38 1.39 3.01 5.18 7.91 11.17 14.96 19.27 24.08 29.42" 0.39 1.45 3.13 5.39 8.23 11.63 15.57 20.05 25.07 30.6

1 1/2" 0.4 1.48 3.2 5.52 8.42 11.89 15.93 20.51 25.64 31.32" 4" 0.64 2.37 5.11 8.81 13.45 19 25.44 32.77 40.96 50

3" 0.67 2.48 5.34 9.2 14.04 19.84 26.56 34.21 42.76 52.22" 0.69 2.55 5.5 9.48 14.47 20.44 27.38 35.26 44.07 53.8

3" 6" 1.43 5.31 11.45 19.75 30.13 42.56 57.59 73.4 91.74 112.014" 1.51 5.6 12.06 20.8 31.75 44.84 60.09 77.33 95.66 117.013" 1.54 5.74 12.37 21.33 32.55 45.98 61.57 79.3 99.12 121.01

4" 8" 2.226 8.39 18.1 31.21 47.62 67.26 90.07 115.99 144.99 177.016" 2.35 8.73 18.81 32.44 49.5 69.92 93.63 120.58 150.72 184.014" 2.42 9.01 19.42 33.5 51.12 72.2 96.69 124.51 155.64 190.01

6" 10" 4.9 18.21 39.26 67.7 103.31 145.93 195.41 251.65 314.55 384.038" 4.95 18.4 39.67 68.4 104.39 147.45 197.44 254.27 317.82 388.036" 5.1 18.97 40.89 70.52 107.62 152.01 203.55 262.13 327.65 400.03

CV Values for Standard V-Port

Torque adjustment factors:1. For UHMWPE sleeves: Multiply value by 22. For slurry or abrasive service: Multiply value by 1.5Note: Torque values are the same for 2 way and 3 way valves

CV VALUES / TORQUES

Degrees Open

Percentage Open


Pressure - Temperature rating

Quality Assurance

Fluoroseal valves possess all of the best design features presently available in a non-lubricated plug valve.They are inspected throughout the full manufacturing process from foundry to final assembly and packagingto assure high quality and consistency in each and every unit.

All valves are pressure tested prior to shipment and fully compliant to ANSI B16.34 shell tests and MSS SP-61seat test requirements. All nickel alloys are helium tested as standard.

TECHNICAL DATA

Testing:

• All our valves are testedwith dry air to 1.5 times thefull rated pressure of class150 as per ANSI B16.34 paragraph 7.1.

• All our valves in classes 150,300 and 600 are tested infull compliance with ANSIB16.34 paragraph 7.2.

• Our Fire-Safe valves are testedto API607 fourth edition.

26

Valve Size Units 1/2 3/4 1 11/2 2 3 4

Q inch 13 13 16 24 36 36 48

mm 330 330 406 610 914 914 1219

Size Units H Q HandwheelDia.

4” EG inch 10.75 8.00 9

mm 273 203 229

6” EG inch 11.50 10.00 12

mm 292 254 305

8” EG inch 13 10.00 15

mm 330 254 381

10” EG inch 15.50 12.00 18

mm 394 305 457

12” EG inch 17.25 12.00 15

mm 438 305 381

ACCESSORIES

T-Wrench and Extension Option

Handwheel Extension - Gear Operator

Support may be required depending on thelength of the extension.(To be supplied by customer.)

Stem Extension - Gear Operator

Stem extensions are used for remote operation of the valve. Actuators can beattached to the top of the extension. Specify the length of the extension requiredand the figure number of the valve it is to be attached to.

Chain Wheel

Specify the chain length required andwhether the valve will be install in ahorizontal or vertical line.To calculate chain length:

1. Double required drop “B”.2. Multiply chain wheel diameter

“A” by 2.6.3. 1+2= required chain length.

Specify the chain length required andwhether the valve will be install in a horizontalor vertical line.

To calculate chain length:

900 rotation: 1. Double required drop2. Multiply “Q” by .53. 1+2= required chain length

1800 rotation: Double calculation for 900

Valve Size 1/2 3/4 1 11/2 2 3 4

Q 12 12 12 16 24 24 36

H 6 6 7 8 8 9 10

If longer “H” dimension, please specify.

Crank Handle

Chain Wrench

Heavy duty gear supplied as standard


WRENCH OPERATOR LOCKING DEVICE

GEAR OPERATOR LOCKING DEVICE

Pad lock is not supplied.

Pad lock is not supplied.

28

PRODUCT AVAILABILITY

END CONNECTION SIZE RANGE

Standard port

Class 150 Threaded or socket weld 1/2” to 2”

Flanged Raised & Flat Face 1/2” to 18”

Ring type joint 1/2” to 18”







Full port










Material selection

Body, Plug & Sleeve material selection guide is available in the How to Order section.

Manual operators

Wrench 1/2” to 4”

T-Bar 1/2” to 4”

Enclosed Gear 2” to 18”

Heavy duty gear is standard

PRES

SUR

E C

LASS

PRES

SUR

E C

LASS

6418, Trans-Canada Highway W., Montreal, (Qc), Canada H4T 1X4

Tel.: (514) 739-0220 • Fax: (514) 739-5452

1-888-269-0220

e-mail: [email protected]

FV-042002 PRINTED IN CANADA

sleeved plug valves - rencor controls · 2018. 5. 18. · fluoroseal®, nonlubricated, sleeved plug...

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