slide 1 usr technologies bga and repair smt processes th assembly testing engineering quality...

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Slide 1 USR Technologies USR USR Technologies Technologies BGA and Repair SMT Processes TH Assembly Testing Engineering Quality Assurance

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Slide 1 USR Technologies

USR TechnologiesUSR TechnologiesUSR TechnologiesUSR Technologies

BGA and Repair

SMT Processes

TH Assembly

Testing

Engineering

Quality Assurance

Slide 2 USR Technologies

SMT ProcessesSMT ProcessesSMT ProcessesSMT Processes

• Fully Automated Line• MPM - Screen Printing Machines • Siemens - SMT Machines• Heller - Reflow Ovens• New SMT lines

X series ordered

Slide 3 USR Technologies

SMT ProcessesSMT ProcessesSMT ProcessesSMT Processes

• FAI Machine: cutting edge technology for First Article Inspection

Slide 4 USR Technologies

SMT ProcessesSMT ProcessesSMT ProcessesSMT Processes• 3D Paste Inspection Machine – harnessing the

latest technologies• 100% coverage of lands• Paste volume, coverage

and height for each land• Process control• SPC options

Slide 5 USR Technologies

SMT ProcessesSMT ProcessesSMT ProcessesSMT Processes

• AOI Machines – Orbotech; automated inspection to improve detection and feedback

• Detailed reports for every WO allow analysis and improvement

Slide 6 USR Technologies

SMT ProcessesSMT ProcessesSMT ProcessesSMT Processes

• X-Ray fine focus Machine – Axera; BGA and other hidden solder joint inspection

to improve detection and feedback

Slide 7 USR Technologies

BGA & RepairBGA & RepairBGA & RepairBGA & Repair

• SRT/ERZA machine - powerful BGA rework station with onboard thermal profiling and low flow capability

Slide 8 USR Technologies

TH AssemblyTH AssemblyTH AssemblyTH Assembly

• Wave Soldering – RoHS/non-RoHs

• Design of selective gigs for Wave Soldering

Slide 9 USR Technologies

TH AssemblyTH AssemblyTH AssemblyTH Assembly

• Selective Wave Solderingfor soldering discrete areas of board (non-RoHS)

Slide 10 USR Technologies

TH AssemblyTH AssemblyTH AssemblyTH Assembly

• Press Fit gigs for PF connector assemblywithout soldering

Slide 11 USR Technologies

• Valor – under evaluation • PRR • Mechanical Design Services

Design proofing:• DFx - services improving product, process

and time-to-market • NPI – personnel dedicated to NPI

processes to deliver design solutions that improve product manufacturing through Design For Manufacturability

EngineeringEngineeringEngineeringEngineering

Slide 12 USR Technologies

• Rapid, flexible and cost-effective test services• Robust test development considering:

– Structural test development (Optical, boundary scan, AOI, X-Ray in-circuit test)

– Flying probe – PC boundary scan – Environmental (HAS, HALT) and full lifecycle testing – Design for test (DFT), design for diagnostics – Product test strategy development – Recommendation in CDR / PDR stages

TestingTestingTestingTesting

– Software – Fixtures – Failure analysis

Slide 13 USR Technologies

Quality AssuranceQuality AssuranceQuality AssuranceQuality Assurance

• QA Engineer dedicated to the project• Process control• In-depth analysis for each product family

over a period of several months• Monthly data analysis per WO for each

product family• Failure analysis and corrective actions