slide 1 usr technologies bga and repair smt processes th assembly testing engineering quality...
TRANSCRIPT
Slide 1 USR Technologies
USR TechnologiesUSR TechnologiesUSR TechnologiesUSR Technologies
BGA and Repair
SMT Processes
TH Assembly
Testing
Engineering
Quality Assurance
Slide 2 USR Technologies
SMT ProcessesSMT ProcessesSMT ProcessesSMT Processes
• Fully Automated Line• MPM - Screen Printing Machines • Siemens - SMT Machines• Heller - Reflow Ovens• New SMT lines
X series ordered
Slide 3 USR Technologies
SMT ProcessesSMT ProcessesSMT ProcessesSMT Processes
• FAI Machine: cutting edge technology for First Article Inspection
Slide 4 USR Technologies
SMT ProcessesSMT ProcessesSMT ProcessesSMT Processes• 3D Paste Inspection Machine – harnessing the
latest technologies• 100% coverage of lands• Paste volume, coverage
and height for each land• Process control• SPC options
Slide 5 USR Technologies
SMT ProcessesSMT ProcessesSMT ProcessesSMT Processes
• AOI Machines – Orbotech; automated inspection to improve detection and feedback
• Detailed reports for every WO allow analysis and improvement
Slide 6 USR Technologies
SMT ProcessesSMT ProcessesSMT ProcessesSMT Processes
• X-Ray fine focus Machine – Axera; BGA and other hidden solder joint inspection
to improve detection and feedback
Slide 7 USR Technologies
BGA & RepairBGA & RepairBGA & RepairBGA & Repair
• SRT/ERZA machine - powerful BGA rework station with onboard thermal profiling and low flow capability
Slide 8 USR Technologies
TH AssemblyTH AssemblyTH AssemblyTH Assembly
• Wave Soldering – RoHS/non-RoHs
• Design of selective gigs for Wave Soldering
Slide 9 USR Technologies
TH AssemblyTH AssemblyTH AssemblyTH Assembly
• Selective Wave Solderingfor soldering discrete areas of board (non-RoHS)
Slide 10 USR Technologies
TH AssemblyTH AssemblyTH AssemblyTH Assembly
• Press Fit gigs for PF connector assemblywithout soldering
Slide 11 USR Technologies
• Valor – under evaluation • PRR • Mechanical Design Services
Design proofing:• DFx - services improving product, process
and time-to-market • NPI – personnel dedicated to NPI
processes to deliver design solutions that improve product manufacturing through Design For Manufacturability
EngineeringEngineeringEngineeringEngineering
Slide 12 USR Technologies
• Rapid, flexible and cost-effective test services• Robust test development considering:
– Structural test development (Optical, boundary scan, AOI, X-Ray in-circuit test)
– Flying probe – PC boundary scan – Environmental (HAS, HALT) and full lifecycle testing – Design for test (DFT), design for diagnostics – Product test strategy development – Recommendation in CDR / PDR stages
TestingTestingTestingTesting
– Software – Fixtures – Failure analysis
Slide 13 USR Technologies
Quality AssuranceQuality AssuranceQuality AssuranceQuality Assurance
• QA Engineer dedicated to the project• Process control• In-depth analysis for each product family
over a period of several months• Monthly data analysis per WO for each
product family• Failure analysis and corrective actions