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Instruction Description Page Number

KD Packaged Items B-1

Supplied Hardware/Assembly Fasteners C-1

Tools Required to Assemble and Install Door D-1

Frame Assembly 1-1 - 1-2

Frame Installation Prep 2-1

Frame Installation 3-1 - 3-2

Stationary Panel Installation 4-1 - 4-2

Operator Panel Prep 5-1

Operator Panel Installation 6-1 - 6-4

Operator Panel Hardware Installation 7-1 - 7-2

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SSSuuuppppppllliiieeeddd HHHaaarrrdddwwwaaarrreee FFFaaasssttteeennneeerrrsss Fastener Quantity Description Location Hardware

4 #8x1-1/4 PH PN HD Stationary Panel/ Head Jamb Bracket

3 #8x2-1/4 PN HD MS Handle

4 #10x3/4 FL HD SMS Roller

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Fastener Quantity Description Location Assembly Detail

12 #7x2 PFH TWIN Frame Assembly at: FAST 3/4 THRD a. Head and Sill to Jamb b. Side Jamb to Sill Track

4 #6x1-1/4 PFH Frame Assembly at Sill at Base Bracket (08)

Varies #9x2-1/2 PFH Sill Track to RO/MO

Varies #6x3/4 PFH Head Track to Frame

Supplied Hardware and Assembly Fasteners C - 1 | P a g e

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4'-0" Level Square Tape Measure

Hammer Screw Gun Rubber Mallet

Caulk Gun with High Quality Sealant

Tools Required to Assemble and Install Door D - 1 | P a g e

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STEP 1. Locate the labeled jamb assemblies and sill assembly. Lay the Head Assembly (#01), Operator Side Assembly (#02), Stationary Side Assembly (#03), and Sill Assembly (#04), on the floor as detailed. Be sure that the interior of the assemblies are on the floor, and casing is suspended.

STEP 2. Using your hand, insert two Bracing Brackets (#17) in the pre-notched locations on casing SIDE assembly. Apply Step 2 procedure to Operator Side Assembly (#2) AND Stationary Side Assembly (#3).

STEP 3. Apply high quality silicone at Side Jamb Assembly (#2) and (#3). Apply silicone at three locations on the jamb:

1. Apply a continuous bead of silicone at exterior casing miter as detailed 2. Apply a continuous bead of silicone at frame end-work as detailed 3. Apply a dab of silicone at the top of vinyl weatherstrip as detailed. Be sure

that entire top face of weatherstip is covered.

Note: Silicone bead must be continuous along jamb and casing to ensure water leakage will not occur.

STEP 2

Casing

STEP 3 STEP 4

Vinyl Weather-strip

STEP 1

Side Jamb Assembly (#2 or #3)

Frame Assembly 1 - 1 | P a g e

Bracing Bracket (#17)

Silicone Sealant

STEP 4. Locate the pre-notched locations on the head casing, and fit the head casing on the

Bracing Brackets (#17) located on the side casing from Step #7. Use a rubber mallet to pound the casing from the Head Jamb Assembly (#1) onto the side casing on the Side Jamb Assembly (#2) or Side Jamb Assembly (#3). Repeat procedure for opposite side.

STEP 5. Fasten the Head Jamb Assembly (#1) to the Side Jamb Assemblies (#2) and (#3), using a screw gun. Locate the pre-drilled holes on the head jamb; use the #7x2 PFH TWIN FAST 3/4 THRD fasteners supplied to join the assemblies.

STEP 6. Apply a 1/4" continuous bead of high-quality silicone at the base of Side Jamb Assemblies (#2) and (#3) as detailed.

Note: Silicone bead must be continuous along jamb and casing, to ensure water leakage will not occur.

STEP 7. Fasten the Sill Assembly (#4) to the Side Jamb Assemblies (#2) and (#3). Locate the pre-drilled holes on the sill.

1. Fasten the Base Bracket (#8) to the sill, at the two center holes, using the#6x1-1/4 PFH fastener supplied.

2. Exterior and interior pre-drilled holes on the sill, use the #7x2 PFH TWIN FAST 3/4 THRD fasteners supplied, to join the sill assembly to the side jamb assemblies.

DO NOT install the panels into the frame until the frame has been installed into the RO/MO.

Frame Assembly END

STEP 5

#7x2 PFH TWIN FAST 3/4 THRD fastener

Head Jamb Assembly (#1)

Side Jamb Assembly (#2) or (#3)

Silicone Sealant

Sill Assembly (#4)

STEP 6 STEP 7

Base Bracket (#8)

Frame Assembly 1 - 2 | P a g e

#6x1-1/4 PFH fastener (Center Bracket Only)

#7x2 PFH TWIN FAST 3/4 THRD fasteners

RO/MO

FFFrrraaammmeee IIInnnssstttaaallllllaaatttiiiooonnn PPPrrreeeppp STEP 1. Clean the RO/MO, and clear area of any obstructions.

STEP 2. Check all sides of RO/MO with a 4' level. Make necessary changes to RO/MO, to ensure sides are accurate.

STEP 3. Check all 4 corners with a carpenter's square to ensure corners are even.

STEP 4. Using a tape measure, check that the overall height and width is consistent across entire RO/MO. Check at least three locations for each, the width and height for consistency. If width or height make changes make consistent RO/MO.

STEP 5. Using a tape measure, measure diagonally from corner to corner, to verify that all sides are level and corners are square. The diagonal measurements must be equal, for the opening to be square.

NOTE. If the opening is not square, the RO/MO clearance must be increased to allow room for shims. The RO/MO must be shimmed to allow the sides to be level, and allow the corners to be square.

Frame Installation Prep END

STEP 2

STEP 5

Frame Installation Prep 2 - 1 | P a g e

STEP 3

STEP 4

Sealant (at RO/MO)

Assembled Frame

2 1/2" Corrugated Nail

FFFrrraaammmeee IIInnnssstttaaallllllaaatttiiiooonnn STEP 1. Make sure that the RO/MO is straight and level, prior to frame installation. Clean the

sill RO/MO surface, and clear of any obstructions.

STEP 2. Apply a continuous bead of high quality sealant around the exterior perimeter of the RO/MO, at the head and side locations. Sealant should be applied on the exterior sheathing about 1" out from RO/MO.

STEP 3. Set the frame in the RO/MO. The frame should be tilted outward about 15 ⁰ - 30⁰ as detailed, then tilt forward to set in place. Make sure the frame sill is centered on the RO/MO base.

STEP 4. Once the frame is set. Tack the bottom corners of the casing, using the supplied 2 1/2" Corrugated Nail. Tack one nail at each end of Casing. Place nail about 2" up from sill.

IMPORTANT: DO NOT nail the entire frame to the RO/MO, as the frame will not stay square when the panels are installed.

STEP 2 STEP 3

STEP 4

Frame Installation 3 - 1 | P a g e

STEP 5. Apply two separate continuous beads of high quality sealant along the provided Sill

Nosing (#6). Apply one bead along the top of the sill nosing; the face that butts against the sill. Place a second continuous bead along the back of the sill nosing; the face that butts against RO/MO. Adhere the Sill Nosing to the RO/MO and Sill.

STEP 6. Nail the provided Sill Nosing (#6) to the RO/MO with the provided 2 1/2" Corrugated Nails. Place the first nail about 2" in from the nosing end, and continue the nail placement at about 6" - 8" O.C.

Frame Installation END

STEP 6

STEP 5

2 1/2" Corrugated Nail

Sill Nosing (#6)

Silicone Sealant

Frame Installation 3 - 2 | P a g e

Sliding Door Sill

SSStttaaatttiiiooonnnaaarrryyy PPPaaannneeelll IIInnnssstttaaallllllaaatttiiiooonnn STEP 1. Install the Stationary Panel (#14) into the frame. Install the panel from the exterior,

and install the stationary panel on the operator side. Holding the panel at about a 15 ⁰ angle, fit the notch located on top of the panel on the 3" reinforcing bracket. The reinforcing bracket is located on the Head Assembly (#1) .

STEP 2. Rotate the bottom end of the panel into the frame until vertical, and the panel is resting on the setting block, located on the sill.

STEP 1 and STEP 2

3" Reinforcing Bracket

Setting Block STEP 1 and STEP 2

STEP 1

Stationary Panel Installation 4 - 1 | P a g e

Stationary Panel (#14)

STEP 3. Slide the Stationary Panel to the opposite side of the frame, so it is resting fully on the

setting block. The edge of the panel should be flush with the edge of the setting block at the center of the frame.

STEP 4. Locate the pre-drilled hole locations on the bottom front face of the stationary panel, and align the Wide "L" Angle Bracket (#16) with the holes. Fasten the Wide "L" Angle Bracket (#16) to the Stationary Panel (#14) with the supplied #8x1-1/4 PH PN HD screw as detailed.

STEP 5. Locate the pre-drilled hole locations on the top, end face of the stationary panel, and align the Narrow "L" Angle Bracket (#15) with the holes.

5.1. Fasten the Narrow "L" Angle Bracket (#15) to the Stationary Panel (#14) with the supplied #8x1-1/4 PH PN HD screw, as detailed.

5.2. Rotate the stationary panel with the attached "L" Angle Bracket (#15) until the angle bracket is aligned with pre-drilled hole on the Head Jamb Assembly (#1). Fasten the Narrow "L" Angle Bracket to the head jamb assembly with the supplied #8x1-1/4 PH PN HD screw as detailed.

Stationary Panel Installation END

Stationary Panel (Interior)

Setting Block

STEP 4 STEP 5

STEP 3

Stationary Panel Installation 4 - 2 | P a g e

#8x1-1/4 PH PN HD screw

Wide "L" Angle Bracket (#16)

#8x1-1/4 PH PN HD screw

Narrow "L" Angle Bracket (#16)

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STEP 1. Flip the Operator Panel (#13) over as detailed; make sure the inside is facing upright, and plug the holes from Step 2 are visible.

STEP 2. Fasten the Roller (#14) to the Operator Panel (#13), using the #10x3/4 PH FL HD SMS supplied. Fasten the roller at both locations on the operator panel.

IMPORTANT: Make sure the fastener is aligned with the pre-drilled hole allocated.

STEP 3. Cover the plug hole with supplied Vinyl Plug (#17). Tap the plug into place with a rubber mallet. Cover the plug holes at both roller locations on the operator panel.

Operator Panel Prep END

STEP 1

STEP 2 STEP 3

Vinyl Plug hole

#10x3/4 PH FL HD SMS

Operator Panel Prep 5 - 1 | P a g e

Sliding Door Roller

Vinyl Plug

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STEP 1. Install the Sill Track (#05) to the sill from the inside of the RO/MO. Snap the interior lip at the base of the sill track into the allocated notch on the inside of the sill.

STEP 2. Fasten the sill track through the frame, and into the RO/MO, using the pre-drilled hole locations on the sill. Use the supplied #9x2-1/2 PFH screw to fasten the assembly.

STEP 2

Sill Track (#05)

Notch allocated for sill track

Sill Track interior lip

STEP 1

#9x2 1/2 PFH Screw

Operator Panel Prep 6 - 1 | P a g e

STEP 3. Positioned from the interior of the structure, place the Operator Panel (#13) on the Sill

Track (#05). Hold the top of the panel about 15⁰ out from the Head Jamb Assembly (#01) Place the Rollers (#14), on the sill track roller bar. Rotate the panel into position, and allow the operator panel to rest on the Sill Track (#05).

STEP 3

STEP 3

Roller (#14)

Sill Track (#05)

Operator Panel Installation 6 - 2 | P a g e

Operator Panel (13)

Sill Track Roller Bar

Operator Panel

Feed Track through Channel

STEP 4. Install the Head Track (#07) to the Head Jamb Assembly (#01).

4.1 Feed the vinyl head track through the Operator Panel (#13) channel on the top face of the panel.

4.2 Make sure the head track is set in the notch allocated on the Head Jamb Assembly (#01)

4.3 Fasten the exposed portion of the head track to the Head Jamb Assembly (#01), using the supplied #6X3/4 PFH Screws. Fasten the screws through the pre-drilled holes located on the Head Track.

Vinyl Head Track (#07)

Vinyl Head Track (#07)

Head Jamb Assembly

#6X3/4 PFH Screws

STEP 4.1

Operator Panel Channel

STEP 4.2

STEP 4.3

Operator Panel Installation 6 - 3 | P a g e

4.4 Slide the Operator Panel (#13) to opposite side of the door. Fasten the

exposed portion of the Vinyl Head Track (#07) to the Head Jamb Assembly (#01) by repeating Steps 4.2 and 4.3 to complete the assembly.

Operator Panel Installation END

STEP 4.4

Operator Panel Installation 6 - 4 | P a g e

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STEP 1. Place a 1/8" bead of high quality silicone around each pre-drilled hole at handle location on the Operator Panel (#13). Silicone is to be applied at BOTH, Exterior and Interior of the panel.

STEP 2. Place the Operator Handle Package Gasket (#15) on the back-side of each handle. Fit the gasket over each screw boss. Repeat the step for the interior and the exterior handle portion of the handle set.

STEP 3. Fit the interior and exterior handle portions into the pre-drilled locations on the Operator Panel (#13). Fasten the interior handle to the exterior handle using the #8x2-1/4 PN HD MS supplied.

STEP 3

Silicone Sealant

Handle Gasket

STEP 1 STEP 2

Operator Panel Hardware Installation 7 - 1 | P a g e

Handle Set Interior

#8x2-1/4 PN HD MS

STEP 4. Shut the Operator Panel and lock the multi-point locking system, using the thumb

turn cylinder. Make sure the bolts at all 3 lock locations on the Operator Jamb Assembly (#03) properly catch the latch plates. If the bolts do not latch, remove the Vinyl Plugs (#17) at the Operator Panel (#13) base. Use a phillips head screw driver to adjust the rollers to allow the panel to raise and lower.

Operator Hardware Installation END

CONGRATULATIONS!! YOU HAVE COMPLETED INSTALLING THE SLIDING DOOR!!

STEP 4

Pre-drilled hole at Operator Panel Interior

Roller

Adjustable Set-screw

Operator Panel Hardware Installation 7 - 2 | P a g e