sliver information system kitmaster. sliver information system kit real time production and quality...
TRANSCRIPT
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Sliver Information system
KITMasterKITMaster
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Sliver Information System KIT
• Real time production and quality monitoring– sliver count– sliver evenness– spectrogram analysis– CV and CVL curves– production (kilos or pounds)– efficiency analysis– down time analysis
• Long term analysis (shift, day, month, lot)
• Easy to use
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The Benefits
• Continuous quality monitoring
• Automatic documentation for quality assurance • Cost reduction in personnel and lab equipment
• No loss of raw materials required for sampling
• Real time trouble shooting
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Please wait
TEXNET interfaceTEXNET interface TEXNET interface TEXNET interface TEXNET interface
TEXNET interfaceTEXNET interface TEXNET interface TEXNET interface TEXNET interface
TEXNET cable
Power supply
KITserver (1 per 50 machines)
Application Server
Eth
ern
et
KIT concept
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• FTB1 interface in each individual machine• TEXNET network
• Cards: DK740 - DK760 - DK780 - DK803 - DK903• Draw frames: HS900 - HS1000
• NEW: handling of cards with IDF
KIT machine connections
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• Windows2000 server• Users access KIT through any PC connected to the
PC network.• Link to host system through Ethernet and data
import and export tools.
• NEW: more than 50 machines per KIT system are now possible!
• New: connection of combers, flyers and spinning machines is now possible!
KIT: System Configuration
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• Oracle relational data base.
• Users can define reports and graphical formats through a powerful report generator.
• Graphical user interface, with many user definable preferences, mouse driven from the carding/draw frame department floor lay-out.
• Symbols and type of reports identical to previous KIT system facilitates the user training.
KIT: Software Configuration
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KIT: Applications
• Real time sliver count monitoring with user definable alarm and stop limits
• Real time CV monitoring• Real time spectrogram analysis• Real time trouble shooting in case of
spectrogram error• CVL monitoring• Production, efficiency, stop analysis per shift, day
and lot• Automatic event logging• By end of 2001: NCT monitoring module
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Graphical Department overview
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KIT Status Symbols
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Detailed Machine Report IDF Card
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Detailed Machine Report Card
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Detailed Machine Report Draw Frame
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Sliver Quality stop on IDF card
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Sliver Quality Stop on Card
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Sliver Quality Warning on Draw Frame
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Card Stop Details Actual Shift
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Card Stop Details for a selected Shift
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Draw Frame Stop Details Actual Shift
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Actual Production Report Cards
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Actual production report draw frames
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Cards Shift Stop report
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Card Stop Pareto Analysis
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Draw Frames Shift Stop Report
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Graphical Reports
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Card Spectrogram analysis
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Multiple Spectrogram Analysis
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Sliver variation diagram
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NCT Control
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Wire management
• The wire management module in the KITMaster system is the perfect tool to monitor status and maintenance intervals of all wirings used in the cards.
• Based on pre-defined maintenance intervals and the card sliver output as monitored by KIT, the wire management software calculates maintenance schedules for each individual card element. At a glance, the user gets a complete overview of the wiring condition of all machines connected. For each card element, next actions and time to next action is listed and all overdue maintenance actions are highlighted in red. A mouse click on a single card item
displays the complete maintenance history of this item.
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Wire management
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Wire management
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Wire management
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Wire setup
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Data Block Setup
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Setup Alarm & Warning Levels
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Formula Editor
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Filter Definitions
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Report Generator
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Sliver Information system
KITMasterKITMaster