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Small Pull Through Straighteners

The finest Pull Through Straightener you can buy.Rolls are 1 piece hardened ground (.0002 tir)and flash chromed1" thick steel side platesPrecision ground and machinedDesigned to be used with Servo feeds where preci-sion and accuracy are required for proper operationIncludes entry pinch rolls for easy threadingEngraved roll height scales or DialIndicatorsAvailable from 6 to 24 inches wide

PrecisionFlip Top Stock Straighteners

Waddington Flip Top Stock Straighteners…Feature modern design and components

· Built to exacting standardsCrafted from precision ground compo-

nents made from stress relievedsteel.

Our backed up roller bedsAllows for working

the materialbeyond its yieldpoint withoutimparting distortioninto the stripbecause of machine

deflection.

Available in 3/8 7/8 and1.25” diameter roll machines

in widths from 6 to 18 inchesDial Indicators provide for exzact

and repeatable settings for Fast Setupsand reliable results

Large Pull ThroughStraighteners

Available from 24 to 48 Inches wide.5 or 7 rolls at either 2 or 3 inches in diameter.Air operated entry pinch rolls with Antibackup feature for easy threading.All rolls are backed up to minimize deflection.Dial Indicators for precise, repeatable setups.

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Loop ControlsUnruly loop controls cost you thousands of dollars in LOSTPRODUCTION, SCRAP and TOOLING DAMAGE

At Waddington electronics we tame loopcontrol problems and regain control of your coil

processing equipment. We offer a variety of loop control sys-tems that can be tailored to your application.

Proper loop controls can increase tooling life, eliminate damage tocoil stock, relieve maintenance people to do real mainte-nance and keep your coil processing lines running

smoother

Dragging stock across the floor carries cement dust into your tooling,causing tooling wear and premature failure. Unstable and tight loopscause misfeeds and distortion of the stock. Starting and stoppingof machinery causes material marking and uneven rewinding.

Waddington loop controls increase profits and reduce down time!!

Sona-Trol

The Sona-Trol is a non-contacting variable speed loop control that works on virtually anmaterial. It will not mark, scratch, dent or tear sensitive material. While unruly loop controls

can cost you thousands of dollars in loss and damages, The Sona-Trol will increase your profitsand reduce down time.

Probe-Trol

This low cost, easy to use loop control works with light and proximitysensors. Using the Probe-Trol will upgrade your existing machineryresulting in smoother running payoffs and takeups. The Probe-Trolcomes in several models and can be custom configured for your appli-cation.

Photo-Trol

Another instrument to heighten your productivity and lower your costs.The Photo-Trol is best used in non-metallic applications such as tex-tiles, paper, film, foil or non-conductive metals. Custom systems andother options are available upon request for the Photo-Trol.

Super Dancer

The Super Dancer is an electronic dancer arm position controller thatcan increase your tooling life and keep your coil processing lines run-ning smoothly. Incorporating state-of-the-art electronic circuitry, theSuper Dancer is easily adjustable to your needs and will cut down onyour production time. The Super Dancer incorporates PID outputfunctions as a standard feature. The PID feature is a must for fatchanging line speeds and high speed feeding applications.

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Tension Control with Electric or Air Output

For Paper, Plastics, Textiles and Metals

Controls tension Measures diameter Controls all types of brakes and clutches Replaces ratio calculators Works with load cells if required Taper Tension optionVersatile economical and reliable

Optional Displays actual diameter to +-.01"Features end of roll or minimum diameter presetsEasy to Install and interface with existing controlsVersatile, economical and reliable.SONA-TROL is an efficient and low cost system for controlling tension and determining unwind and rewind diameters.SONA-TROL Diameter measurement systems can be used to compliment load cell based tension control systems.SONA-TROL Replaces diameter and ratio calculators and provides superior accuracy and provides diameter informationat zero speed.SONA-TROL combines sonar principles and technology with state of the art digital and analog electronics.

SONA—TROL replaces electromechanical follower arms and diameter calculators. Tension is controlled precisely from thepoint where the material comes off a roll to ensure constant tension despite out of round rolls.

AO-2 Tension Control System

Features:Maximum roll diameters up to 24 feetAutomatic Tension ControlNon Contact Roll Diameter measurementEnd of roll detector0-90 psi air outputLinear or optional 0-100% taper Adjustment of tensionWill not harm sensitive films, foils, or other materials.Replaces follower arms and diameter calculators.No load cellsOperates on 110v/50/60 Hz power.Also available with 0-90vdc, 0-10 volts, or 4-20 ma outputs .

Sona-Trol AO-2 can be used on anywinding or unwinding application.

Specifications:Electrical Supply voltage120 or 230 VAC 25/12 maPneumatic Input pressureup to 100 psiFlow23cvFiltrationIncluded Lubrication

Cam Switches

We Recommend and Supply Data InstrumentsSmartPak® DiePro and ProCam 1500® Cam Switches.

As speeds have increased the need to protect valuable tool-ing from damage has also increased. No longer can yourely on press operators to set up tooling and make the nec-essary timing and feed progressions adjustments. Becauseof the complex nature of today's high speed stamping envi-ronment, press control systems have been developed tomake multiple setups available at the push of a button.

We now offer both Smartpak and ProCam interfaces as wellas completely intergrated control packages.

SmartPAC® Press Automation Controls SmartPAC® is a "smart" controller that integrates all yourpress controls into one easy-to-use interface. With manymodules to choose from, you can tailor SmartPAC to yourrequirements by buying only the ones you need now.SmartPAC's unique design allows virtually unlimited expan-sion, so you can always add other modules as your needschange or new modules are introduced. Many of thesemodules are also available as stand-alone systems. Clickon product for details.

ProPAC 8- or 16-sensor in-die dimension measurement andprocess monitoring module. DiProPAC die protection module prevents costly downtime,damage and die repairs by providing timely feedback, con-trol and advance warning of potential problems. ProCamPAC 8 or 16 channel programmable cam (limitswitch) module AutoSetPAC 2 or 4 point load analyzers monitor press ton-nage and load conditions WaveFormPAC displays, monitors and stores tonnagewaveform profiles for each tool. WPC Solid-State Clutch/Brake Control tracks press stoppingperformance and response time. RamPAC automates setup of shut height, counterbalancepressure and die-cushion pressure during each tool/diechangeover.

Servofeed Interface (SFI) allows you to interface to popularbrands of servofeed controls. PM Monitor tracks up to 64 maintenance items and alertsyou when each is due. Bilingual Menus (English/Spanish) run mode for Status andAdjust menus. SmartPAC Features

Saves settings for 200 tools Large LCD displays operator information and dynamic clockface diagram Control reliable Brake Monitor Powerful counting capabilities, including stroke, parts, batchpresets and total hits-on-a-tool Error diagnostics Password security allows you to protect your settings -- indi-vidual settings or all settings Scratchpad stores various items by tool number, such asthe kind of material used, die location in the press, pressspeed, etc. The ProCam is an 8 Channelcam that provides200 job setup stor-age.

This is anotherimportant step inadvancing the inte-gration of all presscontrols into a cen-tralized operatorinterface.Smartpak® andProCam® are regis-tered trademarks of theHoneywell Corp.

Electronic Cam switches simplify the control andtiming of:

Part blow offFeed advance and pilot release controlLubrication transfer timingConveyor controlAuxiliary cylinder controlLoader unloader timingDie protection control signals

Features

Saves settings for 200 tools8 or 16 -cam channelsServo feed interfaceAllows safe on-the-fly adjustmentsAuto advanceBrake monitorParts, batch, and total hits on tool counter.LED display for press speed and crank angleAble to lock settings

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19

DYNA-STOP IIHigh Performance DC Injection BrakeFor Controlled Stopping Of AC Induction MotorsZero speed shutoff Works on virtually any AC motor Increase production and Safety Reduce matainence

DYNA STOP II Electronic A.C. Motor brake has anElectronic Zero Speed Function that monitors Rotorrotation and applies D.C. current until the motor hasstopped... regardless of load. Its solid state circuitryassures complete reliability and there are no powerconsuming and heat generating transformers or capac-itor banks.

DYNA STOP II can be mounted anywhere because there are nomechanical shafts to connect or equipment modifications required.Installation is fast and easy. There are only 7 wires used to make connectionsto the power line, motor and starting contactor coil.

DYNA STOP II is the perfect motor brake for fast cycling operations. Its smooth torqueengagement practically eliminates all wear on key ways and splines and fast braking means there's no waiting forequipment to stop... and that means increased safety and greater productivity.

DYNA-STOP II FEATURESAdjustable stopping torque.Easy to retrofit.Timer or zero speed mode operation.Soft starting of dc to protect scr life.Oversized scr's.Pulse train hard fired scr gate insure scr turn on.

DYNA-STOP II can be connected to Virtually any existing AC motor, power for the brake control and power circuits issupplied from 2 wires connected to the line side of the motor starter, 3 wires are then connected to the load side ofthe starter and a starter interlock is provided to insure motor lockout during braking of the motor. Stopping time ischanged simply by adjusting the Torque potentiometer on the Brake and the zero speed Circuit insures that brakingcurrent is removed from the motor when zero speed is reached. The elimination of the brake timer allows for rapidjogging sequences because the brake stays on only long enough to stop the motor.

Applications for the DYNA-STOP II include:Punch PressesConveyorsRolling MillsCrane TrolliesFans (Anti-Windmill Device)Centrifuges And ExtractorsDrillsTapping HeadsLathesGrindersMilling MachinesBoring MachinesPunch PressesGear HobbersSawsPlanersChippers

BENEFITSCompletely automaticAdjustable stopping time (Torque)Easy To installMounts anywhere no mechanical modi-fications to machineryLow Cost (cost less that mechanicalBrakes and No maintenance)Decreased cycle timeFrictionlessNo brake linings to replaceNo routine maintenance

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EZ Circuits

We Designed the EZ circuit product line tosolve some control problems for our customers,Now they can solve problems for you too...

If you don't see the exact function you need wecan modify an existing design or design a cus-tom circuit just for you.These modules mount on a DIN rail and trulyeasy to use.

From simple signal conditioning to complexmathematical calculations EZ circuits cansolve your analog control equation.

Bipolar Power Supply PS-3Analog Signal Isolation ModuleMaster Reference Module MASREF-1 PID Output PID-2RMS Output RMS-2Analog Divider (Constant Line Speed Calculator)Voltage To FreqFrequency To Voltage ConverterAnalog Multiplier MUX-23 Input Summing Amplifier% Ratio Option Voltage To Current Loop ConverterVoltage Comparator With Relay OutputDifferentiator / Summer Filter Load Cell AmplifierPulse Width To Voltage ConverterPulse Width To Voltage Converter (Hi-Res)Pulse Width Alarm w/RelayPulse Width Alarm (Hi-Res)Sonar Sensor 1-30 Foot Range3-24 Inch Range (Hi-Res)5-48 Inch Range (Hi-Res)1.5-20 Foot Range SS4 Triple Output Power Supply For SONAR PWSUPPLY-1 to 4Triple Output Power Supply For SONAR (Hi-Res)

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Special Machines

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Roll Feed Mechanical Drawings

MODEL “A” “B” “C”0600 LDOD 16 5/8” 6 ¼” 3 ¼”0900 LDOD 19 5/8” 9 ¼” 3 ¼”1200 LDOD 22 5/8” 12 ¼” 3 ¼”1800 LDOD 28 5/8” 18 ¼” 3 ¼”2500 LDOD 35 5/8” 25 ¼” 3 ¼”

MODEL “A” “B” “C”0300 LCUD 21 7/8” 3 ¼” 5 ½”0600 LCUD 21 7/8” 6 ¼” 5 ½”0900 LCUD 24 7/8” 9 ¼” 5 ½”1200 LCUD 28 7/8” 12 ¼” 5 ½”1800 LCUD 34 7/8” 18 ¼” 5 ½”2400 LCUD 40 7/8” 24 ¼” 5 ½”3000 LCUD 46 7/8” 30 ¼” 5 ½”3600 LCUD 52 7/8” 36 ¼” 5 ½”

MODEL “A” “B” “C”0600 LDUD 18 7/8” 6 ¼” 3 ¼”0900 LDUD 21 7/8” 9 ¼” 3 ¼”1200 LDUD 22 ¾” 12 ¼” 3 ¼”1800 LDUD 28 ¾” 18 ¼” 3 ¼”2500 LDUD 25 ¼” 25 ¼” 3 3/8”

HEIGHT SPRING ROLLPRESSURE

AIR ROLLPRESSURE

18 ¼”18 3/8”FOR

25” FEED

19 7/8”20” FOR

25” FEEDDEPTH 9 ½”DEPTHWITH

CASCADE

28 3/16”

LDUD LDOD

LCUD LCOD

MODEL “A” “B” “C”0300 LCOD 21 7/8” 3 ¼” 5 ½”0600 LCOD 21 7/8” 6 ¼” 5 ½”0900 LCOD 24 7/8” 9 ¼” 5 ½”1200 LCOD 28 7/8” 12 ¼” 5 ½”1800 LCOD 34 7/8” 18 ¼” 5 ½”2400 LCOD 40 7/8” 24 ¼” 5 ½”3000 LCOD 46 7/8” 30 ¼” 5 ½”3600 LCOD 52 7/8” 36 ¼” 5 ½”

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MODEL “A” “B” “C”0800 MDUD 21 5/8” 8 ¼” 4 ¼”1400 MDUD 27 5/8” 14 ¼” 4 ¼”2500 MDUD 38 5/8” 25 ¼” 4 ¼”3000 MDUD 43 5/8” 30 ¼” 4 ¼”3600 MDUD 49 5/8” 36 ¼” 4 ¼”

MODEL “A” “B” “C”0800 MDOD 21 5/8” 8 ¼” 4 ¼”1400 MDOD 27 5/8” 14 ¼” 4 ¼”2500 MDOD 38 5/8” 25 ¼” 4 ¼”3000 MDOD 43 5/8” 30 ¼” 4 ¼”3600 MDOD 49 5/8” 36 ¼” 4 ¼”

MODEL “A” “B” “C”0300 SFUD 10 ½” 3 ¼” 2 5/8”0600 SFUD 13 ½” 6 ¼” 2 5/8”0900 SFUD 16 ½” 9 ¼” 2 5/8”

MODEL “A” “B” “C”0300 SFOD 10 ½” 3 ¼” 2 5/8”0600 SFOD 13 ½” 6 ¼” 2 5/8”0900 SFOD 16 ½” 9 ¼” 2 5/8”

MODEL “A” “B” “C”0300 LCIL 50 1/8” 3 ¼” 5 ¼”0600 LCIL 53 1/8” 6 ¼” 5 ¼”0900 LCIL 56 1/8” 9 ¼” 5 ¼”1200 LCIL 59 1/8” 12 ¼” 5 ¼”1800 LCIL 65 1/8” 18 ¼” 5 ¼”2400 LCIL 71 1/8” 24 ¼” 5 ¼”3000 LCIL 77 1/8” 30 ¼” 5 ¼”3600 LCIL 83 1/8” 36 ¼” 5 ¼”

MODEL “A” “B” “C”0300 SFIL 22 ¼” 3 ¼” 2 5/8”0600 SFIL 25 ¼” 6 ¼” 2 5/8”0900 SFIL 28 ¼” 9 ¼” 2 5/8”

SURE-FIRE ILLCIL

SFUD SFOD

MDUD MDOD

Waddington Electronics Inc.25 Webb St.Cranston RI 02920Ph. (401)781-3904 Fax (401)781-1650

On Line Catalog at www.waddingtonelectronics.comContact us at sales@waddingtonelectronics.com