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HUAWEI TECHNOLOGIES CO., LTD.
SmartAX MA5800-X17 (N63E-22)
Quick Installation Guide
Issue: 05
Date: 2016-03-31
i
Intended Audience
About This Document
Change History
Symbol Conventions
This document describes how to install the MA5800-X17 (N63E-22 cabinet).
The intended audience is hardware installation engineers.
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in equipment damage, data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to personal injury.
Calls attention to important information, best practices and tips.
NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.
Updates in Issue 02 (2015-04-30)
Based on issue 01 (2014-11-30), this issue adopts a new template, and includes the requirements on the optical fiber connector length.
Updates between document issues are cumulative. Therefore, the latest document issue contains all updates made in previous issues.
Updates in Issue 01 (2014-11-30)This is the first release.
Updates in Issue 03 (2015-07-28)
Based on issue 02 (2015-04-30), Modified 5.2 Routing the External Power Cable and PGND Cable.
Updates in Issue 04 (2015-12-30)
Based on issue 03 (2015-07-28), Modified 4 Installing the Service Subrack.
Updates in Issue 05 (2016-03-31)
Based on issue 04 (2015-12-30), Added the requirements on third-party cabinets that accommodate the MA5800-X17, and optimized the layout of the document.
ii
Content
1 Precautions …………………………………..…………………………............................………….1
2 Tools and Meters………………………….………………………….............................…………….2
3 Appearance and Structure……………………………………….............................…………….3
4 Environment Requirements on Third-Party Cabinets………………………………….…….4
5 Space Requirements on Third-Party Cabinets…………………….….…………………….......5
5.1 When the Cabinet Accommodates One MA5800-X17 Subrack........................5
5.2 When the Cabinet Accommodates Two MA5800-X17 Subracks or One MA5800-X17Subrack and Another Device . . .. . .. . .. .. .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .6
6 Installing the Service Subrack….………………………..............................….......7
7 Cable Routing…………………………………….……………………...............................………..8
7.1 Cabinet with Routed Cables………………........................................................................8
7.2 Routing the External Power Cable and PGND Cable......................................................9
7.3 Routing Clock Cables…………...................................................................................10
7.4 Routing Network Cables…………................................................................................11
7.5 Routing Optical Fibers (Upstream)................................................................................12
7.6 Routing Optical Fibers (GPON Board)…........................................................................13
7.7 Routing Optical Fibers (P2P Board)................................................................................14
7.8 Routing Optical Fibers (P2P Board, Detailed Procedure)................................................15
8 Post-Installation Check…………………………………………………...............................…...17
9 Power-on Check………………………………………………………..............................….......19
1
1 Precautions
• After routing the cable, attach the label or fasten the tag to the cable 20 mm away from the
connector.
• After the label for the signal cable is attached to the signal cable, the rectangular text area of
the label must face rightwards or downwards.
• After the identification plate for the power cable is attached to the power cable, the text area of
the plate must face rightwards or upwards. Ensure that the side attached with the label faces
outwards.
ESD gloves ESD wrist strap
Affixing labels / tags
Copyright © Huawei Technologies Co., Ltd. 2016 All rights reserved.
• This document aims to provide simple and distinctive guidelines for hardware installation.
• This document does not describe operations for the pre-delivery installation of the internal
cables and so on. Instead, this document describes only the operations for on-site
installation.
Electrostatic Discharge
Before touching the device, or holding the boards and IC chips, wear the ESD gloves or the
ESD wrist strap to prevent the electrostatic discharge of the human body from damaging the
sensitive components. Ensure that the other end of the ESD wrist strap is properly grounded.
• The distance between cable ties or binding straps inside the cabinet must be within 250 mm.
(For user cable, the distance must be within 200 mm.)
• Use diagonal pliers to cut off the extra part of the cable tie to the end, and ensure that the
cable tie is neat without sharp edges to prevent hand injury.
Bundling cables
2 Tools and Meters
2
ESD gloves ESD wrist strap
Optical power meter Multimeter
Hydraulic crimper Cable cutter
Network cable
crimping toolNetwork cable tester
Measuring tape Claw hammer
Hammer drill Bit
Adjustable wrench Socket wrench
Before you begin, get the following tools ready.
Marker Flat-head screwdriver Phillips screwdriver Diagonal pliers
Optical fiber
cleanerOptical fiber
microscope
3
3 Appearance and Structure
Cable aperture
Top of the cabinet (top view)
Binding strap
Cable Manager
ESD jack
Front door side
The configuration of 2 MA5800-X17 service subracks (fully configured with GPHF boards) in the
cabinet is used as an example.
4
4 Environment Requirements on Third-Party Cabinets
• Cabinet dustproof requirement: The MA5800-X17 subrack is not dustproof, so select
dustproof cabinets that support dust filter maintenance.
• Cabinet installation requirements:
For the ETSI-compliant MA5800-X17 service subrack, select an ETSI-compliant front-pillar
cabinet with a depth of 300 mm or more so that a space with a depth of 55 mm or more can be
reserved for cable/fiber routing after boards are installed.
• Cabinet door requirement: When devices are operating, keep the cabinet door closed.
• Grounding requirement: Huawei cabinets are grounded through mounting bars. Ensure that
third-party cabinets are properly grounded based on site conditions.
• Power distribution requirements: Ensure that an over-current protection mechanism has
been deployed on the upper-level device. A 60-A over-current protection mechanism is
recommended for the MA5800-X17. Ensure that the circuit breaker trip value of the upper-level
device is greater than or equal to the rated value on the device nameplate.
• Heat dissipation requirements:
Ensure that the cabinet has an air inlet and the hole density of the cabinet door is 60% or
higher.
When a cabinet accommodates multiple subracks or the device shares a cabinet with other
active devices, ensure that the following space requirements are met.
STATUSFAN
SCUN
RUN
ALM
ACT
RESET
LINK ACT
1
0
2
3
CO
NE
TH
ES
C
TX0RX0
TX1RX1
TX2RX2
TX3RX3
SCUN
RUN
ALM
ACT
RESET
LINK ACT
1
0
2
3
CO
NE
TH
ES
C
TX0RX0
TX1RX1
TX2RX2
TX3RX3
PRTE
RTN(+)
ALARM
NEG(-)
PRTE
RTN(+)
ALARM
NEG(-)
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
X2CS
RUN ALM
TX0
RX0
LINK ACT
1
0
TX1
RX1
X2CS
RUN ALM
TX0
RX0
LINK ACT
1
0
TX1
RX1
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
GPBD
RUNALM
BSY
PON
0
2
4
6
1
3
5
7
0
1
2
3
4
5
6
7
CITD
RU
N
MA
J
MIN
IN0
OUT
CO
MALM
ET
H
IN1
BIT
S/TO
D
5
Front view Side view
Passive device
3U
4U
• The heat dissipation of the MA5800-X17 is assured only when more than 2 U space is
reserved at the air inlet and 3 U space is reserved at the air outlet.
• You are advised to reserve more than 4 U space above and under the MA5800-X17
respectively to minimize the impact on other components in the cabinet.
5 Space Requirements on Third-Party Cabinets
5.1 When the Cabinet Accommodates One MA5800-X17 Subrack
• Ensure that the cabinet has an air inlet and the hole density of the cabinet door is 60% or
higher.
• Reserve at least 2 U space for air flow-in when you route fibers or install other passive
devices. You are advised to reserve more than 4 U space to facilitate subsequent air inlet or
dust filter cleaning.
6
Without an air deflector With an air deflector
Front view Side view Front view Side view
3U
10U
4U
2U
4U
Air
deflector
(3 U)
• Reserve 10 U space between the devices or add a 3 U air deflector to redirect air flows to
minimize the mutual heat dissipation impacts on the devices.
• Reserve at least 2 U space for air flow-in when you route fibers or install other passive devices.
You are advised to reserve more than 4 U space to facilitate subsequent air inlet or dust filter
cleaning.
5.2 When the Cabinet Accommodates Two MA5800-X17 Subracks or
One MA5800-X17 Subrack and Another Device
5 Space Requirements on Third-Party Cabinets
6 Installing the Service Subrack
Service subrack
7
• Service subracks are delivered together with the cabinet by default. When you need to
replace a service subrack or install a service subrack for capacity expansion, perform the
following operations.
• When you install the panel screws, loosely install all the screws first, and then tighten them
one by one in a diagonal sequence.
Smoothly slide in the service subrack along the upper cable trough into the cabinet until the
mounting ears of the service subrack contact the mounting bars, and use 10 M6 x 12 panel
screws to secure the service subrack on the mounting bars.
Upper cable manager
Lower cable manager
Use 8 M6 x 12 panel screws to secure the upper and lower cable troughs on the mounting bars.
Locate the installation positions of the cable troughs and service subrack on the mounting
bars, and install floating nuts at these positions.
7 Cable Routing
Cabinet configured with 48-port
P2P boards
81
79
33
30
26
18
1514131211
Installation
positions for
floating nuts
7.1 Cabinet with Routed Cables
Cabinet configured with 16-port
GPON boards Installation
positions for
floating nuts
81
79
33
30
26
18
1514131211
70
67
63
55
5251504948
8
PGND cable
Cable aperture
Lead the power cables into the cabinet
Phillips screwdriver
Power cables (with cord
end terminals)
PGND cable (with OT
terminals)
NEG
(Blue)
RTN
(Black)
NEG
(Blue)
Front door side
To office power supply
To office ground bar
Top of the cabinet (top view)
7.2 Routing the External Power Cables and PGND Cable
• Shut off the DC input, and attach labels on the switches that will be set during the cabling work.
• Insulate the DC terminals and all unnecessary bare parts.
• If the lap resistance between PGND cable of the device and ground bar exceeds 0.1 ohm, route
PGND cable again.
7 Cable Routing
• The four power inputs need to be
controlled by independent circuit
breakers when being connected to
the DC PDU.
• The PDU requires four -48 V/-60 V
power inputs and the rated current
of one break circuit is at least 60 A.
9
BITS IN0 to clock
source
BITS IN1 to clock
source
BITS OUT to lower
level clock
Top of the cabinet (top view)
Cable apertureFront door side
7.3 Routing Clock Cables
To the external clock device
7 Cable Routing
Make sure that the space between the clock cables and the power cables is larger than 30 mm.
10
Cable aperture
Network cable
Top of the cabinet (top view)
Front door side
7 Cable Routing
7.4 Routing Network Cables
TO the maintenance terminal or transmission unit
11
Cable aperture (for service)
Top of the cabinet (top view)
To ODF To ODF
Corrugated pipe
Fiber
(LC)
Front door side
7 Cable Routing
7.5 Routing Optical Fibers (Upstream)
• When handling optical fibers, do not stand close to or look into the optical fiber outlet directly
with naked eyes.
• Lead the optical fiber through a corrugated pipe. The mouth of the corrugated pipe must be
wrapped with the adhesive tape. In the cabinet, the corrugated pipe should not be longer than
100 mm. In addition, the corrugated pipe is bound at the cabling aperture.
• The bending radius of the optical fiber should be more than 20 times the cable radius. In
general, the bending radius of the optical fiber is more than or equal to 40 mm.
Fiber (SC)
Fiber (LC)
≤ 42±1 mm
12
7 Cable Routing
7.6 Routing Optical Fibers (GPON Board)
Fiber
(SC)
Binding
position 1
(ports 0-4)
Binding
position 2
(ports 0-9)
Binding
position 3
(ports 0-15)
Fiber (SC)
≤ 57±1 mm
Corrugated pipe
Fiber (SC)
To ODFTo ODF
13
• When optical modules are preinstalled to boards before delivery, ensure that optical modules are
properly installed before connecting fibers to boards.
• Route the fibers of the service boards on the left of the control board to the left side of the
cabinet, and route the fibers of the service boards on the right of the control board to the right
side of the cabinet.
• When the device uses the uplink interface board for upstream transmission of services, the
optical fiber for the uplink interface board is routed in the same way as that for the control board.
Open corrugated
pipe (Outer
diameter:
32 mm)
To ODF To ODF
Route fibers
downwards
Connect
fibers
Pull fibers
upwards
Pull fibers
upwardsTop of the cabinet (top view)
To facilitate the subsequent maintenance, bundle the newly routed optical fiber with the originally routed optical fiber firmly. Ensure that the height of the bundled optical fibers is lower than 55 mm.
Fiber
(LC)
Binding
position 1
(ports 0-11)
Binding
position 3
(ports 0-35)
Binding
position 4
(ports 0-47)
Binding
position 2
(ports 0-23)
Send fibers
upwards
7.7 Routing Optical Fibers (P2P Board)
• When handling optical fibers, do not stand close to or look into the optical fiber outlet directly
with naked eyes.
• Lead the optical fiber through a corrugated pipe. The mouth of the corrugated pipe must be
wrapped with the adhesive tape. In the cabinet, the corrugated pipe should not be longer
than 100 mm. In addition, the corrugated pipe is bound at the cabling aperture.
• The bending radius of the optical fiber routed on the 48-port P2P board is greater than or
equal to 5 mm.
• The 48-port P2P board has 24 optical transceivers. 12 optical fibers for six optical
transceivers are bundled in a group. When bundling the optical fiber, lean the optical fiber
towards the right side of the board. Do not pile up the optical fibers on the board. This avoids
oppression among optical fibers. Use four fiber binding straps at even distance to bundle the
optical fibers of each board.
7 Cable Routing
Fiber
(LC)
14
15
Lead the optical fibers of each board (a
corrugated pipe) into the cabinet according
to the position requirements marked in the
following figure. When the cabinet is in full
configuration, 8 corrugated pipes are led in
to the left of the cabinet and 9 corrugated
pipes are led in to the right of the cabinet.
Arrange the optical fibers following the sequence of "optical fibers on the front panel",
"optical fibers in the service shelf", "optical fibers in the cabinet", and "optical fibers led out
from the corrugated pipes".
Arrange the optical
fibers from up to
down and use a
bundling tape to
bundle each 12
optical fibers.
Arrange the optical
fibers segment by
segment and adjust
the optical fibers
near the service
shelf to the same
height. As shown in
the left picture, the
optical fiber below
needs to be pulled
upwards.
During fiber arrangement, a
person needs to verify the
length of the optical fibers
from the side of the inner
cabinet and the other person
needs to pull the end of the
optical fibers from the other
side of the corrugated pipe to
make them tidy and neat.
Use a bundling tape to fasten the optical fibers and the
corrugated pipe of the first board to avoid intertwining
with fibers pulled in the cabinet afterwards.
21
34
56
78
121
11314
1516
1718
19
0
47
Slot ID Slot IDTop of the cabinet (top view)
Front door side
7.8 Routing Optical Fibers (P2P Board, Detailed Procedure)
Arrange the optical fibers and use one
number to mark both ends of each optical
fiber.
Cover each 48 optical fibers to be led into the
cabinet with a corrugated pipe of about 2 m long.
Connect the optical fibers to the board in the
order of 0–47.
Open corrugated pipe(Outer diameter: 32 mm)
0
7 Cable Routing
≤ 30±1 mm
7 Cable Routing
Cover the remaining length of the optical
fibers with corrugated pipes.
Repeat steps – to route the
optical fibers of the other boards from
left to right.
Route all the corrugated pipes on the cabling tray and paste the same official label for each
optical fiber on both the ODF side and board side.
16
7.8 Routing Optical Fibers (P2P Board, Detailed Procedure)
8 Post-Installation Check
17
NO. Description Method
1 The cabinet must be placed according to the engineering design. Check the position.
2 The cabinet components must be installed correctly, without
damaged or loosen parts. The screws must be secured correctly.
Observe
3 The vertical deviation of the cabinet must be smaller than 3 mm
(you can use the plumb to measure the vertical deviation).
Measure
4 The cabinet rows near the main aisle must be aligned in a straight
line, with the error less than 5 mm.
Measure
5 The surfaces of cabinets in a row must be in one plane, and the
cabinets must be arranged closely and in order.
Observe
6 The cabinet door must be opened and closed smoothly. Observe
7 There should be no fingerprints, scratch marks or other stains on
the cabinet.
Observe
8 All vacant slots in a service subrack are filled in with filler panels. Observe
9 The mouseproof board should be installed after routing cables and
fixed with screws; Each mouseproof board should be banded with
another one with wire clip; The gap between the cable and the
mouseproof should less than 10 mm.
Observe
10 Signal cables must be routed according to the engineering design. Observe
11 Signal should not be damaged or broken, and there should not be
any joint on the cable.
Observe
12 The connectors of the signal cables must be neat and intact. The
connectors must be connected correctly and firmly. The tips of the
connectors must be connected securely.
Observe
13 Signal cables must be laid horizontally or vertically without crossing,
and must be bundled moderately at the turning. (Crossing is allowed
for cables within 1 m outside the cabinet.)
Observe
14 Labels at both ends of the signal cables must be marked correctly,
clearly and neatly.
Observe
15 The optical fibers routed outside the cabinet must be protected in a
corrugated pipe, and must be protected from being extruded by
other cables and goods.
Observe
8 Post-Installation Check
18
NO. Description Method
16 The optical fibers must be protected in a corrugated pipe when
being routed into the cabinet, and the corrugated pipe must be laid
inside the cabinet. The length of the corrugated pipe inside the
cabinet must not exceed 10 cm, and the corrugated pipe must be
fastened and bundled reliably.
Measure, observe
17 Curvature radius of the optical fiber must be 20 times larger than the
diameter of the optical fiber. In general, the curvature radius of the
optical fiber must be greater than or equal to 40 mm. There should
be no sharp components on the routing path of the optical fibers.
Measure, observe
18 Place the optical fiber pairs in order and bind them carefully with
optical binders. No sharp edge is allowed.
Observe
18 The routing of power cables and ground cables must comply with
the engineering design.
This helps maintenance and expansion.
Observe
19 The power cable and ground cable must adopt an entire segment of
copper core. The cable should have no connection in the middle or
scratch on the skin.
Observe
20 The power cables and ground cables must be connected correctly
and reliably.
Observe
21 The cross-sectional area of the power cable and ground cable must
comply with the engineering design, meeting the requirements of
running the equipment.
Observe (actual
delivery of Huawei
prevails)
22 The power cables, ground cables, and signal cables must be routed
separately.
Observe
23 The power cables and ground cables must be routed horizontally
and vertically without crossover. Proper margins must be reserved
at the turning.
Observe
24 The identifiers on the power cable, ground cable, and power switch
must be correct, legible, and neat.
Observe
19
9 Power-On Check
Green indicator: on for 1s off for 1s repeatedly
Green indicator: on for 1s off for 1s repeatedly
Lift the transparent cover of the power distribution unit (PDU)
and turn on the SW1 circuit breakers in areas A and B.
Turn on the SW2 circuit breakers in areas A and B of the PDB.
Check the status of the lower service subrack and fan tray.
Check the status of the upper service subrack and fan tray.
• Use a multimeter to e the voltage of the output terminals and check the ranges (Rated
voltage: –48 V, Voltage range: –38.4 V to – 57.6 V. Rated voltage: –60 V, Voltage range:
–48 V to –72 V).
• Turn on the SW1 circuit breaker in area A of the PDU, and measure the voltage at the
circuit breaker output terminal. And check other outputs.
• Turn off the circuit breakers after checking the PDU.