smartfix...you can contact us: for personal, local and competent support please get in touch – we...
TRANSCRIPT
MIXING TECHNOLOGY
SmartFix
Suitable for all EIRICH mixers
Replace beaters individually
Continue using existing parts
EIRICH quick-change system for beaters
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The patented SmartFix quick-change system has been developed by EIRICH in order to ena-ble quick and easy replacement of beaters.
Features• Suitable for all EIRICH mixers*
• Also suitable for retrofitting. No need to replace the whole system, existing parts can continue to be used.
• Existing beaters in your inventory can still be used.
SmartFix – the clever quick-change system for beaters
Benefits• Replacement of individual beaters within shortest times – with drastic savings in terms of installation time
• You only need to replace the components that actually need to be replaced: selective replacement of beaters without releasing the tension on the entire system.
• It is possible to „reposition“ beaters. As a result, the wear reserves of the beaters can be fully exploited in less stressed zones, leading to significant savings.
• Low investment, with only one conversion kit required – making this solution unbeatably cost-effective!
Phone: 847-693-3700Email: [email protected]
You can contact us:for personal, local and competent supportPlease get in touch – we will be happy to offer advice.
*except tabletop models
Trust in SmartFix – the manufacturer‘s system
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Rotor tool of an EIRICH mixer
Flanged connection
Connection flange for drive unit
Shaft
Protection hood
Bottom beater
End piece
End disk
Tool support
Beaters in different wear protection designs
Dummy piece
Sealing plugs for covering the SmartFix fastening bolts
SmartFix clamping system
Bottom blade
Fastening bolts for bottom blades
Beater
Shim wedge Shim wedge mounting
SmartFix
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With SmartFix, the installation of beaters could not be easier: Remove the sealing plugs, undo two bolts, press out the ten-sioning shim wedge with the aid of a bolt, remove the old beater and you are ready to install the new beater.
The conversion to SmartFix is quite simple:
The set of parts for the conversion includes the following:
• Tool support disks
• SmartFix clamping system
SmartFix – The advantages of an unbeatable system ... changing a beater takes a matter of minutes
You usually simply continue using the following parts:
• Shaft
• Protection hood
• Existing clamping device
• End disk
• Beater(s)
The conversion to SmartFix can be completed within half an installation day.
Therefore: Why not switch over to SmartFix the very next time you replace the beaters?
Testimonials from our customers„It used to take a whole day to replace the beaters – but today, after the conversion, we can get it done in less than two hours. We have been able to significantly lower
our maintenance costs as a result.“
„For us, the superior utilization of the bea-ters alone has meant that the new Smart-
Fix system has already paid for itself.“
„The switch to the new SmartFix system was much easier than expected. It was a major advantage that we were able to continue using the beaters we
already had in our inventory.“
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Remove the sealing plugs Loosen the fastening bolts
Remove the SmartFix clamping system
Remove the beater
Insert a new beater, clamp it with the fastening bolts, fit the sealing plugs
to protect the bolts – done!
SmartFix – The advantages of an unbeatable system ... changing a beater takes a matter of minutes
SmartFix: Please visit our YouTube channel, where you can see live clips that demonstrate how easy this is.
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Different types of wear protection are used de-pending on the type of stress associated with the application and the product materials involved.
The different types of wear protection are each designed for the maximum service lifes of the beaters used for each application and are constantly improved as well.
All of the work of applying the wear protection is carried out inhouse in the EIRICH workshops specifically set up for the job – the best guarantee for quality and reliability. The use of original parts for the beaters pays for itself very quickly – accept nothing less! In addition to the types of wear protection shown on the right, special armoring versions are also available (e.g. stainless steel).
When it comes to spare and wear parts for EIRICH machines and systems, it makes sense to come to us straight away …
Phone: 847-693-3700Email: [email protected]
Worn end piece before replacement. The main part of the beater can still be used.
New end piece fitted easily to the beater already in use
EIRICH wear protection for mixing tools and beaters
Save money the clever way with the patented EIRICH changeover system Change the end pieces only and save time and money in the process: since there is less stress on the beater, it can have end pieces fitted to it a number of times and therefore last up to 3 times as long.
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4 layers of armoring Production of armoring: manual hardfacing in our own workshops Properties: material blows possible; armor material and thickness can be varied
4 layers of armoring with tungsten carbide end piece Production of armoring: manual hardfacing in our own workshops Properties: reduced lifecycle costs due to the special EIRICH changeover system (see description on left)
Hardfacing Production of hardfacing: soldered in our own workshops
Tungsten carbide faced with a tungsten carbide end piece Production of hardfacing: soldered in our own workshops Properties: reduced lifecycle costs due to the special EIRICH changeover system (see description on left)
Maschinenfabrik Gustav EirichGmbH & Co KGPostfach 11 6074732 Hardheim, GermanyPhone: +49 6283 51-0Fax: +49 6283 51-325E-mail: [email protected]: www.eirich.com
Eirich France SASSaint-Priest, France
OOO Eirich MaschinentechnikMoscow, Russia
OOO Eirich MaschinentechnikDnepropetrovsk, Ukraine
Eirich Machines, Inc.Gurnee, IL, USA
Eirich Industrial Ltda.Jandira S.P., Brazil
Nippon Eirich Co., Ltd.Nagoya, Japan
Eirich East Asia/PacificSeoul, Republic of Korea
Eirich Group China Ltd.Shanghai & Beijing, P.R. ChinaEirich Machinery Jiangyin Co., Ltd.Jiangyin, Jiangsu Province, P.R. China
Eirich India Pvt. Ltd.Mumbai, India
H. Birkenmayer (Pty.) Ltd.Isando, Republic of South Africa
www.eirich.com
EIRICH stands worldwide for a comprehensive range of products and services in the
field of preparation technology. Its particular focus is on mixing and fine grinding
technology, with know-how developed over 150 years of close cooperation with
industrial users, universities and research institutions.
Pursuing a corporate philosophy of operating internationally and thereby ensuring
close proximity to every customer, the EIRICH Group has secured its place in all the
key economic regions of the world.
The focus is on innovative technology for machinery and systems engineering
designed to offer solutions for high-standard preparation tasks from a single
source.
Applications and process technology with own test centers, a high vertical range
of production and comprehensive after-sales service provide the ideal basis for the
development of modern and economical processes for a multitude of indus-
tries.
Building materials – Ceramics – Glass – Carbon paste – Battery pasteFriction linings – Metallurgy – Foundries – Environmental protection
The EIRICH Group worldwide:
MR1896-1-en 10/18 Printed in Germany. Subject to changes.
Industrial Mixing and Fine Grinding TechnologyTradition and innovation since 1863
The EIRICH Group worldwide:
www.eirich.com
Maschinenfabrik Gustav EirichGmbH & Co KGPostfach 11 6074732 Hardheim, GermanyPhone: +49 6283 51-0Fax: +49 6283 51-325 E-Mail: [email protected]: www.eirich.com
Eirich France SASSaint-Priest, France
Eirich Impianti S.r.l.Milan, Italy
OOO Eirich MaschinentechnikMoscow, Russia
OOO Eirich MaschinentechnikDnepropetrovsk, Ukraine
Eirich East Europe GmbHRepresentative Kazakhstan Almaty, Kazakhstan
Eirich Machines, Inc.Gurnee, IL, USA
Eirich Industrial Ltda.Jandira S.P., Brazil
Nippon Eirich Co. Ltd.Nagoya, Japan
Nippon Eirich Co. Ltd.Australia BranchWillawong, Brisbane, Australia
Eirich East Asia/PacificSeoul, Republic of Korea
Eirich Group China Ltd.Shanghai & Beijing, P.R. China Eirich Machinery Jiangyin Co., Ltd.Jiangyin, Jiangsu Province, P.R. China
Eirich India Pvt. Ltd.Mumbai, India
H. Birkenmayer (Pty.) Ltd.Isando, Republic of South Africa