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© Tate & Lyle 2014
SODA-LO® Salt Microspheres Innovation in sodium reduction preserving a clean taste
and clean label
Case study in bread and snacks application
Jacques MASSET
Food Matters Live, November 2014
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© Tate & Lyle 2014
Source: GfK research (Ropers Worldwide)
65% of
consumers
say they try to
“minimise or
avoid” foods
high in salt in
their diet
But 76% say taste is the
most important
consideration
when choosing
what to eat or
drink
Consumers want the best of both worlds
2
Manufacturers take action but remain quiet about it!
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© Tate & Lyle 2014
Simply take out salt?
Could work to some extent but limited with regards to:
Timeline of reduction
Level of reduction
Willingness to compromise on taste
Salt is not just for taste: technological issues
Benchmarking: competition using sodium
reduction ingredients to achieve a better quality
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© Tate & Lyle 2014
SODA-LO®
Salt Microspheres
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© Tate & Lyle 2014
SODA-LO® Salt Microspheres
5
The hollow microsphere structure of SODA-LO® maximizes the contact surface relative to the weight and allows a better distribution into the application matrix.
This makes it possible to deliver the same product attributes such as salty taste, texture and other functionalities with lower levels of sodium.
Bulk density (typical value) of 0.45 g/cm3 versus 1.2 g/cm3 for regular fine salt.
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© Tate & Lyle 2014
A Patented Process
Proprietary Spray
Drying Technology
Sea salt (sodium chloride)
Maltodextrin or Acacia gum
Hollow Crystalline
Microspheres
Water
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© Tate & Lyle 2014
SODA-LO® Salt Microspheres value proposition
SODA-LO® Salt Microspheres is the salt-reduction ingredient that
tastes, labels* and functions like salt - because it is made of salt!
1. Reduces salt levels by up to 50%
2. Has the natural and clean taste of salt
3. Provides a clean label*
4. Delivers functional attributes of salt
5. Formulates well in a wide range of food applications
6. Does not cake
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* Labeling in EU28 for Fine is “salt” and for Extra Fine M is “salt and maltodextrin” or “micronized salt” (based on Article 20.c of Regulation (EU)1169/2011, when maltodextrin is used as a
carrier, it could be exempt of labelling) ; SODA-LO® is made of sea salt.
Labels and claims may vary by country. Prospective purchasers are advised to conduct their own tests, studies, and regulatory review to determine the fitness of Tate & Lyle products for
their particular purposes, product claims or specific applications.
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© Tate & Lyle 2014
SODA-LO® Salt Microspheres - Product options
Salt Reduction
Capability
Key
Attributes Use Labelling EU28*
SODA-LO® Fine
Up to 30%
by replacing all the
regular salt with
30% less SODA-
LO® by weight
Provides the
appearance of
salt in topical
application
For
moderate
sodium
reduction
“salt”
SODA-LO® Extra Fine M
Up to 50%
Partial or total
replacement of the
regular salt
Optimal
resistance to
caking in hot,
humid
environments
For more
aggressive
sodium
reduction
“salt, maltodextrin”
or
“micronized salt”
* Labeling in EU28 for Extra Fine M is “salt and maltodextrin” or “micronized salt” (based on Article 20.c of Regulation (EU)1169/2011, when maltodextrin is used as a carrier, it could
be exempt of labelling) ; SODA-LO® is made of sea salt.
Labels and claims may vary by country. Prospective purchasers are advised to conduct their own tests, studies, and regulatory review to determine the fitness of Tate & Lyle
products for their particular purposes, product claims or specific applications.
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© Tate & Lyle 2014
CASE STUDY #1
SODA-LO® Salt Microspheres in Chorleywood process bread
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© Tate & Lyle 2014
Bread is a major contributor to our sodium daily intake
Source: EU Salt Report – survey of member countries 2012
20%
Average contribution to
daily salt intake
from Bread across
European countries*
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© Tate & Lyle 2014
Bread and UK Responsibility Deal initiative
Source: UK Responsibility Deal targets 2012 and 2017.
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
2012 2017 2022
Average salt content (g per 100g bread) limits under UK Responsibility Deal targets
Bread and Rolls with additions Bread and Rolls
? 0.9g
1.0g
1.2g
1.0g
(g)
sa
lt
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© Tate & Lyle 2014
Option Consequence
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Consumer
Compromise
• Simply take
out even
more salt
• Use potassium
chloride based
products
• Sea Salt blends
• Lose functionality
of salt in bread
• Flavour is impacted
• Ingredients
declaration changes
• Bread can take on
some bitterness due to
potassium chloride
• Ingredients
declaration changes
• Bread can take on
some bitterness due to
potassium chloride in
sea salt blends
• Bread has poor
texture, breaks up
• Lack of flavour
• Label not appealing Potassium may not be suitable
for all people
• Risk of bitterness
• Label appeal ? Potassium may not be suitable
for all people
• Risk of bitterness
Current options for further sodium reduction
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© Tate & Lyle 2014
SODA-LO® Salt Microspheres in Chorleywood process
Most of the UK manufacturers are using a Chorleywood process
to make bread
It is a specific high stirring speed process which reduces the
processing time and allows the use of lower-protein wheat flour
Study conducted by Campden
Objective = meet with SODA-LO® the targets of 360 mg of sodium
per 100g (0.9% salt) and 320 mg of sodium per 100g (0.8% salt)
making sure to maintain the taste, overall quality and clean label
of the bread
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© Tate & Lyle 2014
Targeting 360mg of sodium per 100g
1% of salt (400 mg of sodium) in the final product = 1.5% of salt based
on wheat flour
1. Control: 1,5% salt on wheat flour 400mg Na
2. Negative control: 1,35% salt on wheat flour 360mg Na
3. SODA-LO® Fine replacing salt 360 mg Na
4. 65% brine + 35% SODA-LO® Extra Fine M 360 mg Na
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© Tate & Lyle 2014
Compared to Control
Moisture: No significant difference
Volume: Slight differences observed
• Less sodium = higher volume
Texture of dough (firmness/stickiness): No significant difference
Texture of crumb: No significant difference in firmness and resilience
• Slight difference with brine + SODA-LO® Extra Fine M with a
smaller number of cells and larger cells diameter
Brightness: Breads made with SODA-LO® are brighter
360 mg of sodium – Analytical results
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© Tate & Lyle 2014
Panel of 42 judges from Campden BRI trained on triangle tests
Triangle tests run between SODA-LO® recipes and control/negative Control
Compared to control
SODA-LO® Fine: No significant difference
Extra Fine M + Brine: Significantly similar to control
Compared to negative control
SODA-LO® Fine similar to negative control although with more positive
comments: “saltier”, “fresher”, “nicer crumb”
SODA-LO® Extra Fine M + Brine is significantly different to negative
control, mainly on texture with a better crumb consistency
360 mg of sodium – Sensory results
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© Tate & Lyle 2014
Recipes with SODA-LO® Salt Microspheres similar to the control
with regards to taste, texture and appearance
Crumb slightly better in quality: Finer and brighter
No significant change in the dough affecting the production
SODA-LO® Salt Microspheres makes the difference with the
negative control (salt reduced only) in texture and taste!
360 mg of sodium – Conclusions
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© Tate & Lyle 2014
1% of salt (400 mg of sodium) in the final product = 1.5% of salt based
on wheat flour
1. Control: 1,5% salt on wheat flour 400mg Na
2. Negative control: 1,2% salt on wheat flour 320mg Na
3. SODA-LO® Fine replacing salt 320 mg Na
4. SODA-LO® Extra Fine M replacing salt 320 mg Na
5. Partial replacement of salt :
50% salt + 50% SODA-LO® Extra Fine M 320 mg Na
Targeting 320mg of sodium per 100g
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© Tate & Lyle 2014
Conclusion bread with 320 mg sodium content
Recipes made with SODA-LO®: Similar to the control with regards to
taste, texture and appearance
Crumb slightly better in quality: Finer and brighter
No significant change in the dough affecting the production
SODA-LO® Salt Microspheres makes the difference with the
negative control (salt reduced only) in texture and taste!
Partial replacement of salt with SODA-LO® Extra Fine M provides
good results
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© Tate & Lyle 2014
Usage of SODA-LO® Salt Microspheres in Chorleywood process
appears to result in bread with similar technological properties.
Sodium reduction via total or partial replacement of sodium chloride
with SODA-LO® Salt Microspheres provides good results with limited
impact on dough rheology and comparable organoleptic
parameters (colours, texture and taste).
Campden BRI conclusion
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© Tate & Lyle 2014
SODA-LO® not just an innovation but a commercial success
Frozen bread
Bun and sandwich bread Brioche
Pictures shown here illustrate the types of products in which SODA-LO® is used.
They do not represent the existing commercial products
Artisan bread
Sliced sandwich bread
Bread mix
Pizza dough
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© Tate & Lyle 2014
CASE STUDY #2
SODA-LO® Salt Microspheres in snacks
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© Tate & Lyle 2014
Salted peanuts - 30% sodium reduction
Use SODA-LO® Extra Fine M to reduce sodium content in oil roasted
peanuts while delivering great salty taste
Benefits:
• Clean salt taste
• 30% sodium reduction
• Clean label*
• Excellent adherence and
coverage
Peanuts
Nutrition
Information
Per 100 grams
Control
1.2% salt
SODA-LO® Extra Fine M
0.9%
Energy 2385kJ
570kcal
2385kJ
570kcal
Fat 46.5g 46.5g
of which
saturates 7g 7g
Carbohydrate 14.5g 14.5g
of which
sugars 0g 0g
Fibre 7g 7g
Protein 25g 26g
Salt 1.2g 0.85g
* Labeling in EU28 for Fine is “salt” and for Extra Fine M is “salt and maltodextrin” or “micronized salt” (based on Article 20.c of Regulation (EU)1169/2011, when maltodextrin is used as a
carrier, it could be exempt of labelling) ; SODA-LO® is made of sea salt.
Labels and claims may vary by country. Prospective purchasers are advised to conduct their own tests, studies, and regulatory review to determine the fitness of Tate & Lyle products for
their particular purposes product claims, or specifications.
23
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© Tate & Lyle 2014
SODA-LO® Salt Microspheres “Regular” Salt
SODA-LO® Salt Microspheres provides superior distribution
Microscopic picture of the surface of salted peanut
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© Tate & Lyle 2014
SODA-LO® Extra Fine M was shown to be equal in saltiness to the
full salt control and significantly more salty than the negative control
SODA-LO®
Extra Fine M
Control
Negative
Control
Salted Peanuts - Sensory analysis
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© Tate & Lyle 2014
SODA-LO® the new shape of salt!
Questions?
Contact:
www.sodalo.com