software solutions · the enterprise report scheduler provides high-level summary reporting at the...
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Enterprise Report Scheduler™ - ERSTheEnterpriseReportSchedulerprovideshigh-levelsummaryreportingatthefactoryorcorporatelevel.Reportscanbescheduledatregularintervalstocomparethequalitycapability across departments, plants, and multiple locations.
QC-CALC® SPCQC-CALCSPCisourcomprehensivestatisticalprocess control application designed to moni-tor, manage, analyze, and report the results of your inspection data right from your desktop.
SPC Office Buddy™Although QC-CALC SPC is our main QA analysis tool,theSPCOfficeBuddyprovidesafastandeasymethodofmovingyourdatadirectlyintoMinitab®, JMP®, and Excel. Integrating with externalprogramsallowsemployeestolever-age existing software purchases and streamlines acceptance within your organization.
QC-CALC® Real-TimeWrittenin1983,QC-CALCReal-Timeisatthe heart of Prolink’s software suite since it is the central hub of all data collection. This stand-alone program is required by most companies since it collects, analyzes, and reports the inspection results.
Reaction Plan Manager™ (RPM)This ground breaking software package providesproductivitytoolsbeyondSPC.Itallowsyoutocombine measurement data with engineering knowledgetoproduceveryspecificoperatorinstructionsusedformachineadjustments.
QC-Gage®
QC-Gageisdesignedtocollectinspectiondata directly from electronic gages or operator typedvalues.
QA LabQA Lab
EDL / ERS
Enterprise Reporting
SQLDatabase
Corporate Corporate Management
QC-CALC SPC SPC OFFICE BUDDY
QC-CALC Real-Time
Reaction Plan Editor
Reaction Plan ViewerQC-Gage
QC-CALC SPC
FileServer
EnterpriseReports
Six Sigma Analysis / Excel
Real-Time Trends
On DemandSPC Reports
Shop FloorShop Floor
Process Engineer
Shop Personnel
Quality OfficeQuality Office SPC Engineer
SPC Inspector
ProcessAdjustment Reports
CMMs
Parts Are Made Parts Are Inspected
Real-TimeReports
ReactionPlan
Manager
Software Solutions
Prolink offers an entire suite of software solutions to address and automate the data collection and quality analysis tasks performed throughout your organization. As depicted below, the collected datacanthenbesharedateachlevelofyourorganizationusingourvarioussoftwaretools.Thediagramandbriefsummary
explains how each program fits into the big picture. Each color-codedlevelinthediagramhasacorrespondingcoloreddatasheetprovidingthedetailandkeybenefitsoftheproductdescribed.
Pre-ControlPre-control is a technique that is used to detect shifts or upsets in the process that may result in the production of nonconforming units. The three pre-control zones are set at fixed percentages of the Tolerance.
Sigma Lines1, 2, and 3 Sigma zones can be represented on the Plots by either lines or colored areas.
Gage R&R WizardInspectiondataisuselesswithoutfirstprovingthereliabilityofthemeasurementsystemonwhichitiscollected.AGageRepeatabilityandReproducibility(GR&R)studydoesn’thavetobeapainfulprocess.WithourGageR&RWizard,wehelpyouset up the study, guide you through it, warn you of potentialproblems, and help you analyze the results.
WithQC-CALC’sguidance,youneverneedtoworryaboutallofthe combinations of Part, Trial, and Operator numbers. The next part for you to measure is clearly displayed at the bottom of the Real-Time screen, and QC-CALC takes care of the rest.
AsyouperformthestudyQC-CALCprovidesyouwithanestimatedGR&Rvaluethatisupdatedthroughoutthestudy.Thisallowsyoutosavetimeandmoneybystoppingastudywhenoneormorefeaturesarehavingaseriousproblem.
Analyze the Results QC-CALC includes a set of concise reports that allow you to quicklylocateproblemfeatures.YoucanalsoflaganyGR&Rvaluesthatareoveracertainpercentageinred.
How it WorksThe seamless integration with automated gages is thecornerstone of QC-CALC Real-Time. Our relationships with theequipment suppliers enable us to understand how their gageoperates and to automate reading its output. We eliminated anyeffort on your part to read the data directly into QC-CALC so youhaveabsolutelynothingtodobutwatchthegraphsplot.Pleaseread the features presented in this fact sheet to gain a betterunderstanding of QC-CALC’s capabilities.
IntroductionQC-CALC Real-Time is used to collect and display measurement results from all CMMs, Video CMMs, and hand gages without operatorintervention.Youcancreatereportsandexportdatatospreadsheets, databases, and other SPC programs. This means youcantransferdatafromallofyourmeasurementdevicestoany SPC package using one program!
Thisisthefirstprogramtoprovideoneinterfaceforallmachinesand one interface for all outputs. Our goal is to make your data collectionseamlessnomatterwhatequipmentyou’vepurchasedor software you use.
Key Benefits •Fullyautomaticdatacollectionfromover150types
of machines. •Visuallyseeupto1200liveplots(dimensions)while
collecting data for thousands •Onecommoninterfaceforallgages •Manualandautomaticexportcapabilitytoover
20 different SPC formats. •Emailreportsautomatically •Manualandautomaticexporting •21CFRPart11 •Trenddetectionwithemailalerts •Dynamicfilteringofparts
Real-Time
QC-CALC Running on shop floor
Real-Time ReportsReal-Time Chart
QC-CALC databases are stored on a centeral network server.
Real-Time Process Flow
Out of Control
Scatter Plots
Out of Spec Condition
QA Lab
operation key
Real-Time
Please download a 30-day trial version from our website and try it out!
Prolink Corporation148EasternBlvd•Glastonbury,CT06033Phone:860.659.5928Fax:860.633.7309Email: [email protected] www.ProlinkSoftware.com
Distributed By:
Real-Time
Reporting QC-CALC Real-Time reporting allows you to print the following reportsmanuallyorautomaticallywithoutoperatorintervention:
• FirstArticle–1Piece• FirstArticle–5Piece• RawData• StatSummary• PlotReport• VisualPartReport
• Single-PartGageReportP/TRatio• Multi-PartGageReportP/TRatio• FullGageR&R(ANOVAor
Range method)• GageR&RSinglesheetMSA• 21CFRPart11AuditReport
Report Formats The Real-Time and SPC Reports can be printed to the file formats listed below. You can also manually or automatically attach your reports to an email message and let QC-CALC notify when your process goes out of control or tolerance, or below configurable limits.QC-CALCusesMAPI,Prolink’sSMTPServer,oryourcompaniesSMTPServer. • PDF• PDF(signedelectronic)• RichTextFormat(RTF)• Excel• ExcelTable• XML• HTML
• Metafile(EMF)Enhanced• MIMEHTML• Multi-MIMEHTML• Bitmap(BMP)• TIFF• Text
Record Filtering Real-Time record filtering allows you to quickly show and report onjustthedatayouneedatthemoment.Dynamicfilteringallowsyoutochangethedisplayedvaluesbasedonthepartjustreceived.
Dimension Filtering Createandsavedifferentcombinationsofdimensionfilterstoquicklychoosebetweenthedifferentfilters.Thisprovidesarapidviewofcriticalfeaturesyoucareabout.
Pinpoint On-Screen Information Each plot contains many points and each point has many properties. With the click of a button, point and plot information isavailableinapanelontheleftsideofthescreen.
View the Quick Stats panel when you click the calculator button. Highlightagroupofpointsandseethelivecalculationsupdate.
Trend Analysis Use any of the Trend Analysis tests below to monitor your process and automatically trigger a report or log file. Optionally forceoperatorstoassigncausesandcorrectiveaction,orsimplydisplay the trend on the plot.
•DriftTrend•Stratification•Mixtures•InstabilityTests
•PointOutside3Sigma•Controllimitviolation•Speclimitviolation•Cp,CpkExceptions
Trends are depicted as thick lines superimposed on the plots, with background color change.
Monitoring many processes can be time consuming. Let QC-CALC Real-Time do the work by alerting you when exceptions occur.
Parts are Made Parts are Inspected Numbers are Plotted and Analyzed Plots are Filtered Trends are Monitored Exception Reports are Printed Reports are Emailed to QC Manager
ReactionPlan Manager TM
21 CFR Part 11 The control of inspection information as it applies to the medical industry is defined by FDA title 21 Code of Federal Regulations (21 CFR Part 11). QC-CALC’s data collection, storage, and report-ing adhere to this important standard. This option has had an increase in use by industries other than medical, but this option can be disabled for industries not requiring such strict control.
Exporting QC-CALC Real-Time exporting allows you to export data manually or automatically. The following formats are supported:
SPC Formats•DataPage•InfinityQS•IQS•JMP•Q-DAS•Lighthouse•MeasurLink•Minitab•QMCCM4D•ProficyShopFloor•StatgraphicsCenturionXV•VisualSPC•WinSPC
Database Formats•Access•QMDClass1,2,&3•Oracle•ReactionPlanManager•SQLServer•XML
Spreadsheets•Excel•Lotus123
Assignable Causes/Corrective Actions Indicateassignablecausevariancebyright-clickingontheplotsand assigning a cause to your parts.
Trace Fields Extranon-measurementdatavaluesareautomaticallyaddedfromtheinspectionmachineandavailableforlivefiltering.
automatic data collection From Your cMM . . .auto Exporting to Your Favorite SPc Software Package . . .