solar power world - january 2015

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    Technology • Development • Installation

    January 2015www.solarpowerworldonline.com

    ONLINE NOWGALA OVERVIEW: 

    2014 Top SolarContractors Gala

    Overview Video

    PODCAST:

    SunLink VP discussesground mount

    products, the market

    and supply chains

    TOP PRODUCTS:

    The solar industry hascontinued to see strong

    growth in 2014

    top100+

    PRODUCTS OF 2014

    Solar Power World executive

    editor Lee Teschler discusses

    the durability of SolarWorldpanels with Sebastian Hopfe,

    quality engineer at the

    company. Hopfe discusses

    the construction of the panels

    and other technical details.

    “Normally you shouldn’t ride a

    bike on them,” Hopfe said.

    Yury Reznikov, vice president

    of product management at

    SunLink, a solar mountingsystems provider, discusses

    trends in the solar ground-

    mount market, including key

    product differentiators and

    supply chain best practices.

    http://dwo.me/1DoMjMY 

    Much of this expansion is

    fueled by innovative products

    that show increasingly

    improved reliability and

    performance. Better

    products are the basis for

    more efficient and profitable

    projects, which contribute to

    solar becoming a grater part

    of the U.S. energy mix.

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    Technology • Development • Installation

    January 2015

    www.solarpowerworldonline.com

    pages 55 - 117L E A D E R S H I P I N S O L A R I S S U E

    Developments  

    IN SOLAR 

    MODULES

    ALSO INSIDE Removing snow 

    Blogging for businessExperiencing a fire test 

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    T H E F I R S T W O R D

    We’re focused on you 

    Natalie HoltgrefeSolectria Renewables 

    Jose GomezIngeteam 

    Steve HoganSpire 

    Devon CichoskiSolarWorld 

    Marcelo GomezUnirac 

    Justin Barnes

    North Carolina (S tateUniversity) Solar

    Center 

    Scott WiaterStandard Solar 

    EditorialAdvisoryBoard

      1 • 2015 SOLAR POWER WORLD   1

    Happy new year! Have you made resolutions for 2015? Maybe you’ll anchor

    yourself every  time you work on a roof. Maybe you’ll commit to more frequent

    Facebook updates (pictures, please). At Solar Power World, we have steeredour ship toward one goal. Simply, we want to help you do your job better,

    starting today. With that mission in mind, we will continue to deliver the most

    useful information about solar technology, development and installation, while

    expanding our regular coverage to include software and solar services.

    But to begin, our first issue of the year includes a special focus on modules.

    Leading companies share the latest on frameless modules, cell efficiencies,

    solar shingles and integrated modules. Future special sections will focus on

    racking and mounting (March), inverters and storage (August) and financing and

    insurance (November).

    While modules, inverters and mounting comprise a bulk of the solar

    industry, as well as our coverage, there is much more to the business.

    Software, for instance, is increasingly a game-changer. Financing software

    helps businesses obtain funding. Design software assists with complex layout

    decisions. Sales software helps sell solar faster. Our first article discusses how

    manufacturers use software to help customers—and themselves.

    While software deals with intangibles, sometimes a successful business just

    needs help mowing the grass. Our new section on solar services helps you find

    the help you need to improve your business, from O&M to engineering services.

    Our first section is a duo of articles featuring snow-removal service Solar Maid andseveral metal forming companies that manufacture custom solutions.

    Finally, with our revised “Projects Spotlight” section, we

    aim to share stories from the field and what technology

    is used to make projects successful. All of this is in

    addition to our insightful marketing, finance and

    installation columns, features and other unique, high-

    value content. Enjoy 2015, and good luck making the

    most of your solar business. We’ll be here to help you

    along the way! SPW

    A s s o c i a t e E d i t o r S t e v e n B u s h o n g

    s b u s h o n g @ w t w h m e d i a . c o m

    WHAT DOYOU THINK?

    Connect and discuss this and

    other solar issues with thousands

    of professionals online

    @ S o l a r 2 S t e v e n

    @ S o l a r P o w e r W o r l d

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    Technology • Development • Installation

    Follow the whole team on Twitter @SolarPowerWorld

    E D I T O R I A L   S T A F F

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    Ph: 888.543.2447 • Fax: 888.543.2447

    SOLAR POWER WORLD does not pass judgment on subjects of controversy nor enter into disputes with or between any individuals or organizations.

    SOLAR POWER WORLD is also an independent forum for the expression of opinions relevant to industry issues.

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    assumes no responsibility for accuracy of submitted advertising and editorial information. Non-commissioned articles and news releases cannot be acknowledged. Unsolicited materials cannot be

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    EDITORIAL

    Managing Editor

    Kathie Zipp

    [email protected]

    @SolarKathieZ

    Associate Editor

    Steven Bushong 

    [email protected]

    @Solar2Steven

    Associate Editor

    Kelly Pickerel 

    [email protected]

    @SolarKellyP

    Executive Editor

    Leland Teschler 

    [email protected]

    @DW_LeeTeschler

    Assistant Editor

    Michelle DiFrangia

    [email protected]

    @wtwh_michelle

    Director, Creative Services

    Mark Rook

    [email protected]

    @wtwh_graphics

    Graphic Designer

    Matthew Claney

    [email protected]

    @wtwh_designer

    Graphic Designer

    Margaret Schneider

    [email protected]

    @wtwh_meg

    Traffic Manager

    Mary Heideloff 

    [email protected]

    NEW MEDIA/WEB/BUSINESS DEVELOPMENT

    Web Development Manager

    B. David Miyares

    [email protected]

    @wtwh_webdave

    Web Development Specialist

    Patrick Amigo

    [email protected]

    @amigo_patrick

    Integrated Media Specialist

    John Hansel

     [email protected]

    @wtwh_jhansel

     Video Coordinator

    Joshua Jones

     [email protected]

    @wtwh_josh

    Business Development

    Manager

    Patrick Curran

    [email protected]

    @wtwhseopatrick

    Online Coordinator

    Jennifer Calhoon

     [email protected]

    @wtwh_jennifer

    Accounting

    Becky Sagadevan

    866.930.1640

    [email protected]

    Director,

    Audience Development

    Bruce Sprague 

    [email protected]

    MARKETING

    Marketing Manager

    Stacy Combest

    [email protected]

    @wtwh_stacy

    Marketing Coordinator

    Carli Evilsizer

    [email protected]

    @wtwh_carli

    Marketing Coordinator

    Nicole Loepp

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    @wtwh_nicole

    Social Media Specialist

    Jen Kolasky

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    @wtwh_jen

    Media And Events Coordinator

    Heather Centorbi

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    2   SOLAR POWER WORLD www.solarpowerworldonline.com

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    J a n u a r y 2 0 1 5 • v o l 5 n o 1

    w w w . s o l a r p o w e r w o r l d o n l i n e . c o m

    10   32   34   40   118ON THE COVER

    CONTENTS

    Developments In Solar ModulesSPECIAL SECTION:

    Find out about frameless designs,the benefits of integrated modules,

    what’s new with solar shingles

    and the importance of miniscule

    differences in panel efficiencies.

    FIRST WORD

    MARKETING

    INSTALLATION PRACTICES

    FINANCING

    INVERTER INSIDERHybrids in the U.S.

    RACKING & MOUNTINGEarth screws, tracking and elevated systems

    BATTERIES, STORAGE & OFF-GRID

    Microgrid charter school retrofit 

    SERVICESSnow removal and custom manufacturing

    SOFTWAREWeb-based tools

    PROJECTS

    CONTRACTORS CORNER

    SOLAR SNAPSHOT

    PRODUCTS SPOTLIGHT

     ARRAY AFLAME:

     Viewing a PV system fire test at

    Underwriters Laboratories

    Associate editor Steven Bushong

    witnessed a panel fire test at UL

    headquarters and brings us a detailed

    behind-the-scenes look.

    TRANSFORMER TRANSFORMATION:

     Your next solar inverter could be a

    distribution transformer

    Distribution transformers that feed

    power from utility lines to homes and

    businesses could soon change into

    devices that double as inverters.

    01

    04

    06

    08

    22

    28

    32

    34

    38

    118

    122

    124

    126

    40

    50

    SOLAR LEADERSHIP page 55-117

      1 • 2015 SOLAR POWER WORLD  3

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    4   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    [ M A R K E T I N G ] 

    Content marketing has become animportant tool in business marketing efforts,and solar companies are embracing it with blog

    initiatives. REC Solar, Run on Sun and SolarCity

    each have popularized their blogs. And perhaps

    you’ve encountered The Energy Miser from MarkDurrenberger, president of Massachusetts-based solar

    installation company New England Clean Energy.

    We asked the company’s marketing director, Susan

    Boucher, to share some thoughts on the aim and

    production of The Energy Miser.

    Solar Power World: Why do you think it’simportant to blog?New England Clean Energy: It’s important to blog

    simply for SEO. Relevant content brings people inand introduces them to our business. In the past 30

    days, The Energy Miser has had nearly 1,000 hits. For a

    small, local installer, we see that as a huge success.

    In addition, we’ve always been a company that

    focuses on education. An educated consumer is our

    best customer. The blog is a perfect forum for digging

    into solar issues and developments in more detail than

    Facebook, Twitter and our e-newsletter allow.

    Site stats suggest people are reading full articles.

    They spend much more time on our blog pages than

    our website pages (or maybe they’re just going to get

    a cup of coffee while the blog is up on their monitor).

    SPW: What are some of the key blog-writing guidelines you follow?NECE: We try to stick to 300 to 500 words andinclude at least one visual to spice it up. We love data

    and charts. Content-wise, we shoot for conversational

    and educational with a touch of humor.

    SPW: How frequently do you blog?NECE: The goal is to blog at least monthly. It usuallyends up being slightly less due to lack of time.

    Because our blog has in-depth articles rather than a

    daily diary approach, this frequency seems to work.

    Heather Centorbi

    Heather Centorbi is a Marketing

    Coordinator at WTWH Media, the

     publisher of Solar Power World.

    For more marketing advice, go tomarketing.wtwhmedia.com.

    SPW: Do you talk generically aboutthe industry or specifically about yourbusiness?NECE: The Energy Miser is not a stream ofconsciousness blog where Mark says what he

    had for breakfast or reports a funny comment

    he heard at the bank. We use Twitter and

    Facebook for brief observations or quips.

    While his personality comes through on The

    Energy Miser, it’s not about him. It’s about

    solar. We focus on in-depth analysis of solarindustry issues seen through the lens of

    our own experience. Mark interprets issues,

    technologies or trends, and brings them to

    life with his own analysis or anecdotes.

     

    SPW: How do you make sure peoplefind your blog?NECE: We use our social media outlets—Facebook, Twitter and LinkedIn—to drive

    people to The Energy Miser, and we often linkto the blog in our e-newsletter. Recently, we

    added the blog URL to our business cards.

    SPW: What’s been your most popularblog so far?NECE: Our most popular post is, “Tree Math:Solar Panels vs. Trees, What’s the Carbon

    Trade-off?” It was published two years ago

    and is still, consistently, our most popular

    post, even though some of the links have

    long since disappeared. Our readers find the

    content still relevant though. Plus, we actively

    refer people to that post who are debating

    taking down trees to make solar work.

    SPW: Have you ever encounteredchallenges or complaints about yourblog and how did you deal with it?NECE: One time a customer thoughtthey were portrayed negatively in an

    example, though no name was given. Wedidn’t agree—we would never try to cast

    a customer in a negative light. We were

    happy to respond by simply removing that

    reference from the post. SPW

    New England Clean Energyshares tips on blogging for new business

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    For Utility-Scale, Commercial Solar TrackersLowest Total Cost of Ownership motion solutions:

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    6   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    [ I N S T A L L A T I O N P R A C T I C E S ] 

    Removing nailsNail removal is necessary on most flashings to

    position the upper edge of the flashing up into the

    third course of shingles. To remove a nail, use a

    roofing bar or flat bar and follow these steps:

    1. Break the shingle seal in the proper location.

    Be careful not to damage the shingles. A key

    consideration is making sure you are at the seal

    strip area and not separating laminated layers of

    the shingles.2. Using a roofing bar, separate the lower shingle

    from the upper shingle while feeling for the nail

    locations.

    3. Use the wedge tip of the tool to pry the nail up

    and remove the nail from between the shingles

    on the course above. You will need to break the

    seal in the next course upward to remove the nail.

    A hole will remain where the nail once was. While

    flashing will cover the hole, it’s good practice toapply a small amount of sealant to the puncture,

    completely filling it, but not too much or you could

    blister the shingle.

    Installing wood blocksSometimes it’s not possible to mount directly

    to a rafter. When the mount

    falls between two rafters, it is

    required that you install wood

    blocks between rafters. Wood

    blocking allows installers to

    place the mount anywhere,

    without concern for rafter

    locations.

    Wood blocking can be done

    with two-by-fours, two-by-sixes

    or four-by-fours. Quick Mount

    PV recommends a four-by-four

    as it offers the largest mounting

    surface and full lag screw

    engagement with the rafter.Follow these steps:

    1. Drill a hole where the mount

    will be positioned.

    Jeff Spies

    Solar Power World Contributor 

    Jeff Spies is senior director of

     policy for Quick Mount PV andSecretary of NABCEP.

    2. Inside the attic, measure the distance

    between rafters where the hole is drilled.

    3. Measure and cut the wood block to that

    length.

    4. Insert the block between rafters centered

    under the holes for each mount.

    5. Use screws or nails to secure the wood

    block to the rafters.

    Cutting tile for hooks

    Often, installers choose to use tile hooksto save time because they don’t require

    a top flashing. To begin, remove the tiles

    under which you will work.

    For curved tiles, make sure your hook

    is positioned at the side of the valley of

    the tile. That minimizes the amount of tile

    lug—the thicker part of the tile near the

    edge—that you will have to cut, but make

    sure you have sufficient clearance under

    the hook so it will not strike the top of thetile under compression loading. With your

    tile hook securely installed, position the

    tile over the tile hook and mark the tile

    lug on both sides of the tile hook. A tuck-

    pointing blade is best for cutting off this

    section of the tile lugs. A conventional

    Three quick tips for solar mounting

    Wood blocking allows installers to place the mount

    anywhere, without concern for rafter locations.

    See these and other tips

     performed on video at the Quick

    Mount PV website, 

    www.quickmountpv.com.

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    [ I N S T A L L A T I O N P R A C T I C E S ] 

    1 • 2015 SOLAR POWER WORLD  7

    diamond blade is best

    for cutting holes. Safety

    glasses and a dusk mask

    are musts for cutting tile.

    Rest the tile on

    a sturdy surface and

    hold the saw firmly to

    avoid injury. Use the

    tuck pointing blade to

    remove just enough

    lug to allow the tile

    to sit back in place

    comfortably over the

    hook. If the tile does not

    sit back down properly,

    you need to remove

    more of the lug, or

    sometimes a bit of the

    tile further up that might

    interfere with the upper

    part of the hook. SPW

    www.vaisala.com/renewable

    How Much UncertaintyCan You Afford?

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    8   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    [ F I N A N C I N G ] 

    Building strong relationships with energyinvestors is crucial for solar developers whowant to receive financing for projects. Onepowerful way to speed up project finance, whilealso building strong partnerships, is to focus onpresenting projects in a way that is appealing toinvestors.

    If investors do not provide specificguidelines on how they want to receiveinformation about a project, developers

    should focus on building a great data room, aplace online where companies share businessdocuments. These are my top three rules for agreat data room:

    • Transparency• Transparency• Transparency

    Here are my best practices to effectively

    achieve transparency:

    Include an executive summaryAn up-to-date executive summary savesinvestors’ time. This will be the first documentreviewed before logging into your data room. Agreat executive summary should be three pagesat most and communicate the following:

    • What is your ask?• Project size (DC and AC)• Estimated total project cost• Annual production (kWhr or MWhr)• Project location• Project merits• Developer’s history and experience• Third parties involved. Mention if a third party

    can be substituted. Investors value flexibilityand may prefer their own EPC and O&Mpartners.

    • Timeline of target dates for key milestones

    (site control, key permits, powerpurchase agreements, interconnection,commencement of construction, commercialoperation date, etc.)

    Haresh Patel

    Special To Solar Power World

    Haresh Patel is the CEO and co-

    founder of Mercatus, a providerof cloud-based software

     solutions that simplify renewable

    energy investment.

    • Key document summaries—a briefparagraph summarizing the status of keydocuments. For example, you may write,“Interconnection Agreement is expected inDecember 2015. Facilities Study receivedin July 2015. Estimated interconnectionupgrade cost of $350,000, in which$100,000 due at execution of theInterconnection Agreement and thebalance, $250,000, due at commercial

    operation.”• Financial summary—as an initial litmus

    test investors typically look at unleveredpre-tax and after-tax IRRs. Developers canprevent unnecessary back and forth withinvestors by having a simple, but accurateunlevered pro-forma available.

    Note: This is also applicable for aportfolio of projects.

    Present an up-to-date and relevantdata roomSpending hours or days reviewing a dataroom in detail and then receiving anemail with 30 additional documents thatshould have been there in the first place isextremely frustrating. At the same time, don’tdump every project document you have intothe data room. Be comprehensive, but noinvestor needs to review version 2 of 8 of a

    Site Lease Agreement.

    Create a folder nomenclatureInvestors greatly appreciate being able toeasily navigate a data room. A simple folderhierarchy for a renewable energy projectshould include the following categories: SiteControl, Environmental, Permits, Production,Interconnection, Off-take, EPC, ProjectCompany, O&M, Financials.

    Have a document nomenclatureSimilarly, a simple document namingmethodology simplifies the experience for an

     Appealing to investors: Tips for a great data room

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    [ F I N A N C I N G ] 

    WHAT DOYOU THINK?

    Connect and discuss this and

    other solar issues with thousands

    of professionals online

    investor. Answer the following questions:

    1) What is this document? 2) What version

    is it? 3) What is the date? 4) Is it executed?

    An example of an executed Power

    Purchase Agreement would look like this:

    PPA_Final_081413_FullyExecuted.

    Don’t hide skeletons

    Developers are often reluctant to share

    any potentially detrimental information

    about a project. Nevertheless, hiding

    information that will eventually be

    uncovered during the due diligence

    process destroys credibility and

     jeopardizes the entire project. Be

    upfront with potential project risks

    and communicate the actions in

    place to resolve them.

    Much of this may seem

    like common sense, yet we see

    insufficient organization andtransparency every day. At Mercatus,

    we have appraised over 22 GW of

    renewable energy assets. Ideally,

    developers could solicit projects with

    a score recognized industry-wide, but

    until that is established transparency

    is required by developers to unlock

    capital and get lots of projects across

    the finish line. SPW

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    1 0   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    SPECIAL SECTIONSGENERATION TECHNOLOGIES

    MICHELLE DIFRANGIAASSISTANT EDITOR

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      1 • 2015 SOLAR POWER WORLD  1 1

    BIPV  is a quickly growing sector

    of the global solar market.

    Transparency Market Research

    expects this area to grow by

    18.7% by 2019, reaching 1.15 GW.

    One BIPV product picking up

    popularity is the solar shingle.By nature of their design, solar

    shingles are primarily geared for the

    residential market, said Josh Wimble,

    communications manager at Dow

    Solar, manufacturer of the Powerhouse

    Solar Shingle. This is because sloped

    shingle and tile rooftops are most often

    found on single-family homes.

    Solar shingles not only look

    aesthetically pleasing, they also serve

    a function outside powering the house.

    Apollo, a solar shingle developed by building

    products manufacturer CertainTeed, is

    designed with waterproofing capabilities.

    “The Apollo panels generate electricity from the

    PV cells and also function as the roof itself by shedding

    water just like the surrounding shingles or tiles, so you

    don’t have to install a roof underneath it,” said Mark

    Stancroff, director at CertainTeed.

    Solar shingles increase the integrity

    of the roof over conventional panels byhaving 10 times fewer roof penetrations

    and greatly reducing wind uplift concerns.

    Apollo solar shingles

    and tiles are made up of

    crystalline silicon solarcells and can withstand

    winds up to 110 mph.

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    1 2   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    “Solar shingles increase the

    integrity of the roof over conventional

    panels by having 10 times fewer roof

    penetrations and greatly reducing wind

    uplift concerns,” added Wimble.

    Perhaps the biggest news in solar

    shingle technology is the ability to

    integrate with a wider variety of roofing

    materials. Initially, solar shingles couldonly integrate with standard asphalt

    shingles. But now, Dow has developed

    its shingles to integrate with cedar

    shake, concrete and clay tile, polymer

    and traditional slate.

    Another added benefit is that solar

    shingles don’t use traditional rack

    mounts, thus are free from configuring

    balance-of-system technologiesinto the installation. CertainTeed’s

    SPECIAL SECTIONSGENERATION TECHNOLOGIES

    RBI Solar Inc.|  513.242.2051 | [email protected] | www.rbisolar.com

     SINGLE SOURCE RACKING SOLUTIONS

    “LET US TALK ABOUT YOUR NEXT PROJECT”

    DESIGN ENGINEERING MANUFACTURING INSTALLATION

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    @ Heli-Cal.com

    For more information on Custom Couplings,

    go to Heli-Cal.com or call (877) 435-4225

    © 2014 Helical Products Company, Inc. | www.heli-cal.com

    Optimize performance

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    1 4   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    polymeric frame allows the shingle to

    seamlessly integrate with the roof and

    provides hassle-free roof replacement.

    “With standard rack and panel,

    the entire system needs to be pulled

    off and reinstalled when replacing

    the roof. But with solar shingles, the

    system can stay in place and the new

    roof can be installed around it,” saidStancroff.

    Although solar shingles are a viable

    option when retrofitting existing roofs,

    Chris Jones, commercial director at

    Dow Solar, said homeowners receive

    the greatest financial return when

    shingles are installed when building

    new or re-roofing existing homes.

    “It allows a homeowner or

    homebuilder to install a solar array

    with the same roofing labor, whilesaving money by off-setting re-

    roofing material costs,” said Wimble.

    “With increasing simplicity, a roofing

    crew can be trained to install

    the solar shingles and do the

    installation in only a little more

    time than it takes to re-roof with

    ordinary shingles.”

    An array of 350 shingles could

    reduce one's electric bill by 40

    to 60%, but it costs upward of

    $20,000. However, in addition tofederal, state and local incentives,

    companies like Dow Solar and

    CertainTeed are finding their

    own ways to drive costs down

    and make solar shingles price-

    competitive with rooftop solar. For

    Dow, customer savings start by

    working closely with builders and

    roofers, selling kitted systems with

    all the necessary parts rather than

    pricing individual components, andgiving region-based quotes that

    include local labor costs. SPW

    With standard

    rack and panel,

    the entire system

    needs to be pulled

    off and reinstalled

    when replacing the

    roof. But with solar

    shingles, the system

    can stay in place andthe new roof can be

    installed around it.

    Powerhouse

    shingles, made of CIGSthin-filmsolar cells,are certifiedto resist upto 150-mphwinds, hail up

    to 1.25 in. indiameter andheavy rain.

    SPECIAL SECTIONSGENERATION TECHNOLOGIES

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    Global solutions for renewable energy often require a globalapproach to products and supply. When an international Sapacustomer expanded their solar business into North America, theyfound Sapa Extrusions was already here and ready to support them.

    With 23 locations across North and South America, the Sapateam was able to coordinate with global colleagues to quicklytransfer the tools, data, and knowledge required to rapidly begin

    producing material. Thanks to Sapa, our customer soon had locallyproduced material in hand across multiple regions, faster thandealing with multiple extrusion companies.

    From cost-effective regional production of materials, to global

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    1 6   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    SPECIAL SECTIONSGENERATION TECHNOLOGIES

    Integratedsolar modules

    COME WITH

    KATHIE ZIPPMANAGING EDITOR

    Power optimizer and microinvertercompanies are joining with module

    manufacturers to offer more integrated

    solutions to the solar market. But what is the

    difference between these systems and what

    advantages do they offer solar contractors?

    “The microinverter is converting DC

    into AC, while a power optimizer performs

    DC to DC conversion, and therefore an

    inverter (to convert DC to AC) is needed

    in a grid-connected system,” said JuanCarlos Gonzalez, senior technical manager

    at Jinko Solar. “Also, optimizers tend to be

    more efficient, while microinverters tend to

    have more flexibility.”

    Gonzalez added that buying

    a solar module with an integrated

    electronic offers

    some advantages

    for installers rather

    than buying them

    separately.

    “From a logistics

    point of view, there

    are no extra boxes,

    shipping, warehousing

    or extra part numbers

    needed,” he said.Brian Cox of Axitec Solar added that

    from a construction standpoint, there

    is no additional hardware required, no

    pre-configurations and no additional

    communication connections required

    during the installation with integrated

    modules.

    “Less wiring and avoiding having to

    install the electronics separately makesinstallation easier,” he said.

    Don Hammond, vice president of

    sales and marketing at Mage Solar, also

    sees the advantages integrated modules

    offer solar installers.

    “Installers love that integrated panels

     just plug in to each other without any

    high voltage DC. This makes installation

    much safer and panels can be shut down

    individually if needed,” he said. “Becauseof their plug-and-play technology,

    integrated systems can be expanded

    without problems. This usually eliminates

    any initial consumer hesitationsbecause the systems can be scaled to

    accommodate any budget.

    Usually, integrated modules

    offer the same warranty conditions

    as a traditional PV module, about 25

    years, said ET Solar product manager

    Zhaoyang Zhang. However, the price

    can run a bit higher.

    Still, while the initial hard costsmight be higher in some cases,

    Hammond says they can be quickly

    recouped after considering the saved

    installation labor and time.

    “It’s really hard to think of an

    actual disadvantage these modules

    might present,” Hammond said. “It’s

    a relatively young technology and so

    maybe one of the challenges for the

    industry is to create more awarenessand provide better information about

    the ease of use and installation for

    integrated modules.” SPW

    Some integrated solar modulepartnerships:

    Andalay and Enphase

    Axitec and Tigo Energy

    Canadian Solar

    ET Solar and SolarBridge

    JA Solar and Tigo Energy or SolarEdge

    Jinko Solar and Tigo Energy

    Mage Solar and SolarBridge

    Trina Solar and Tigo EnergyUpsolar and Tigo Energy

    Yingli and Tigo Energy

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    SPECIAL SECTION

    S

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    1 8   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    SPECIAL SECTIONSGENERATION TECHNOLOGIES

    STEVEN BUSHONGASSOCIATE EDITOR

    efficiency are important

    Why news OFIN

    Solar panel manufacturers produce

    a steady stream of news about

    advancements made in labs. Often, news

    heralds a higher efficiency solar cell—

    usually a few tenths of a percent at a time.

    “Any corporation out there, from

    Apple to Ford, wants to show they’re

    continuing to innovate and answering

    the needs of their customers,” said

    Daniel Chang, product manager atTrina Solar. “They’re saying, ‘We’re

    walking the walk.’”

    Sounds good. But, from a technical

    standpoint, is a few tenths of a percent

    really that important?

    “People seem to think of this like

    test scores—a 100% versus a 99.5%,”

    said Tom Thompson, key account

    manager at JA Solar. “They think,

    what’s the big deal? But it is a big deal.”

    These small improvements have

    at least two important consequences,

    according to experts. First, even asmall efficiency increase can make a

    remarkable reduction in installed cost.

    And second, they contribute to the

    long-term success of solar technology.

    “A one-point rise in module

    efficiency (e.g. 16% to 17%) is worth

    about 1.5 to 3 cents per watt in

    installation cost savings,” said Lyle

    Rawlings, president and CEO of

    Advanced Solar Products. “In any space-

    constrained project, it can make the

    difference between a sale and no sale.”

    In the 1980s, solar modulessold for $100/watt. Improvements in

    manufacturing, such as the way a cell is

    doped or cut from raw material, have cut

    manufacturing costs to about $.50/watt.

    “Every time our industry doubles

    production, costs drop by about 20%,”

    Thompson said.

    For solar installers to benefit from

    increased solar cell efficiencies, R&D

    needs to make it into a company’s

    manufacturing line, and at a price

    consumers are willing to pay.

    A typical module can take threemonths to two years to complete the

    whole process, experts said.

    “The go-to-market process includes

    data sheets, installation manuals, collateral,

    sample modules and certifications,” Chang

    said. “All of those little parts need to be

    taken care of before we can sell.”

    Chang said most reported

    efficiency improvements eventually

    make it into manufacturing, especially

    as the go-to-market process in the

    solar industry matures. But companies

    must also consider their manufacturingcapacity and the stomach of customers.

    “If we were to ask our production

    team to make something that’s not going

    to sell, it’s cannibalizing on what we can

    currently produce,” Chang said. “We’re

    constantly listening to our customers.”

    As the industry matures, it appears

    customers continue to demand higher

    efficiencies at lower cost, and module

    companies are happy to report on their

    progress, which comes with one more

    benefit: Higher efficiency modules mean

    fewer are needed for a target output,and solar can reduce the ecological

    footprint of energy production even

    more. SPW

    A one-point rise in module eff iciency (e.g. 16% to 17%) is worth

    about 1.5 to 3 cents per watt in installation cost savings.

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    SPECIAL SECTION

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    SPECIAL SECTIONSGENERATION TECHNOLOGIES

    2 0   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    The frameless crystalline solar

    module is gaining traction in the

    industry. Some customers prefer theway they look and how they perform.

    But even with their benefits over their

    framed cousins, frameless modules

    haven't picked up much steam in

    the installation department. Here's a

    quick summary of what's out there

    and what's holding them back.

    Types

    A frameless module has a pretty

    obvious definition—there’s no frame.

    A dual glass (AKA glass-on-glass or

    glass-glass, among other names) is

    also pretty self-explanatory—solar

    cells are sandwiched between

    two pieces of glass. Keep in mind

    that frameless is not a synonym

    for glass-on-glass. SolarWorld’s

    glass-glass module (the SunmoduleProtect) has an aluminum frame.

    On the other end, Solaria’s range

    of frameless crystalline solar panels

    have a backsheet instead of two glass

    pieces. So make sure you're dealing

    with a true frameless module.

    Benefits

    The most notable benefit is no need

    for grounding. Without a metal

    frame, frameless modules are less

    likely to shock workers. Frameless

    modules are also great for those

    framelessmodules

    THE ON

    KELLY PICKERELASSOCIATE EDITOR

    worried about potential induced

    degradation (PID). Electrical current

    can’t leak out of a frame that isn’tthere, so modules are more efficient.

    If it’s a dual-glass module, it has a

    stronger fire safety rating because

    there’s no backsheet. Frameless

    modules also provide a unique

    aesthetic value for customers who

    want to blend their solar systems into

    roofs.

    Detriments

    Why aren’t more frameless modules

    installed in the field? The main hold-

    up is the lack of compatible mounting

    systems. A number of mounting

    companies cater to specific types of

    frameless modules—including Array

    Technologies trackers and Schletter’s

    Eco Series laminate clamps—but

    they’re almost entirely for thin-filmframeless modules. A few companies,

    such as Lumos Solar, manufacture

    both the modules and the racking

    systems and have carved out a nice

    niche for themselves. Lumos’s LSX

    frameless modules mount with their

    own racking solution, providing

    customers a one-stop shop.

    Outlook

    Most companies seem to be dabbling

    in the frameless pool but are not

    diving head-first. Trina Solar’s PDG5/

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      1 • 2015 SOLAR POWER WORLD  2 1

    Duo Max dual glass module has been on the North

    America market for more than a year. Canadian Solar

    will release its double-glass Diamond Module sometime

    in 2015. But as more and more module manufacturers

    announce their own frameless models, the need for

    mounting is necessary for market growth.

    Lumos Solar has been in a class of its own for awhile—offering both the module and the racking. “It's

    interesting to us to see big guys now offering frameless

    modules,” says Scott Franklin, president and CEO of

    Lumos Solar. “I think they've all realized a few things—

    there's no PID, there's no corrosion of the frames, there

    are a lot of durability benefits. I think they're just trying to

    find other niches and areas to push into.

    "I suspect you'll see a lot more frameless modules

    being used in utility-scale installations and larger

    installations, because they're looking for a lower cost

    wherever they can. If they can find a smart mounting

    solution, then they can eliminate the cost of frames.

    There's definitely an opportunity." SPW

    WHAT DO

    YOU THINK?

    Connect and discuss this and other solar

    issues with thousands of professionals online

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    2 2   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    I N V E R T E R I N S I D E R

    How are

    inverters used in solar projects?

    KATHIE ZIPPMANAGING EDITOR

    Hybrid inverters are commonly used

    in the developing world, but they are

     starting to make their way into daily use

    in certain areas of the U.S due to their

    ability to stabilize energy availability.

    A solar inverter’s main job is to

    convert DC power generated from thearray into usable AC power. Hybrid

    inverters go a step further and work

    with batteries to store excess power

    as well. This type of system solves

    issues renewable energy variability and

    unreliable grid structures.

    “Inverters for grid-tied applications

    can only provide power based on what

    the array can immediately generate from

    the sun,” explained Bryan Whitton, product

    manager at Darfon. “Hybrid inverters can

    store power in batteries and then drawnupon it as needed for energy stabilization.”

    Hybrid inverters can vary in size,

    performance and features. But Mara

    White, product manager for OutBack

    Power, said most models usually

    operate bi-directionally, meaning they

    can convert DC power from modules

    to usable AC power and then convert

    stored AC from the batteries to power

    loads when needed. “Hybrids can also

    remain grid-connected and use a mix of

    renewable and non-renewable energy to

    charge batteries and offset loads,” White

    added.

    Some contractors have used

    hybrid inverters in the residential,

    remote home applications for the past

    decade or two. But Allan Gregg, VP of

    applications engineering at GreatWall—

    which manufactures Satcon inverters—

    said the range of applications has

    expanded over the past few years to

    include large capacity microgrids aswell as grid-connected systems.

    Historically, hybrid inverters

    have been used more frequently in

    developing countries that do not have

    access to a reliable power grid.

    “In North America and Europe,

    hybrid inverter-based systems are

    usually elective,” White explained. “Users

    choose to use them for storing energy

    for self-consumption or provide back-up power during emergencies. But in

    the developing world, hybrids are more

    of a necessity to compensate for weak

    or intermittent grids or a lack of grid

    A hybrid inverter system in a residential in-stallation. Hybrid inverters work with batteriesto store power.-OutBack Power.

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    I N V E R T E R I N S I D E R

    2 4   SOLAR POWER WORLD 1 • 2015 www.solarpowerworldonline.com

    electricity all together. Microgrids in

    places such as India, Asia and Africa are

    also driving hybrid inverter adaptation.”

    Still, Whitton said hybrid models are

    beginning to be used on a more daily

    basis in areas of the U.S. where the grid

    is unpredictable, such as Hawaii, or in

    states where net-metering has been

    widely supported. “Applications with less

    than ideal solar characteristic are also

    good for hybrid-based systems because

    they can store power and redistribute it

    during peak times, improving payback,”

    he added. “Basically, if the site has the

    potential for losing the grid frequently,

    you should consider a hybrid for off-

    grid operation.”

    Having the flexibility of a hybrid

    system can add initial cost to a project,

    though experts say this can be offset bythe ability to self-consume all of one’s

    available PV electricity.

    There are also important design

    considerations when using hybrid

    inverters. For example, Gregg warned

    that the battery bank voltage should

    be compatible with the DC input

    requirements of the inverter, and there

    should be enough solar capacity to

    supply the load as well as charge thebatteries.

    Wiring can also be more complex

    when using hybrid inverters, especially

    when panels are dedicated for critical

    An example of power flow in a hybrid inverter system.The inverter can direct power to a load or the grid ifneeded, or store it in batteries if not. It can also usepower from the grid if needed. -GreatWall

    backed-up loads. “And as with any

    device that does several jobs at once,

    a hybrid inverter is usually slightly less

    efficient,” White added, “although,

    improvements in other balance-of-

    system components can compensate for

    that slight loss easily.”

    There are also specific electrical

    safety issues with any type of energy

    storage, so White recommended getting

    specialized training in energy storage

    techniques and design. “Most available

    Another breed of hybrids

    Another segment of hybrid inverters

    includes inverters that can use two

    energy sources. For example, Ginlong

    offers a PV / wind hybrid inverter that

    has inputs for both sources, instead

    of having to use two inve