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ISO 9001:2008 Envir Engineering (I) Pvt. Ltd. Solar Structures

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Page 1: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

ISO9001:2008

Envir Engineering (I) Pvt. Ltd.

Solar Structures

Page 2: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with
Page 3: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

CONTENT

4About Us

Message from Director

Quality Policy

Mission Statement

Vision Statement

5

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CO

NT

EN

T3

Ground based Module Mounting Structure

6Module Mounting Clams

Solar Products

Concentrated Solar Power (Solar Thermal) Support Structures

Pre-Fabricated Inverter Rooms And Control Rooms

Solar Powered Telecom Towers

7EPC – Projects

EPC - Civil Infrastructure

Major Projects Completed 8

9Our Infrastructure

PUF Panel Facility

Fabrication Plant

Galvanizing Plant

Roofing Mounted Structure

10Clients

Page 4: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

Message From Director

Director

Success is achieved by excellent strategy and determined hard work. Indian infrastructure

market is the 2nd largest in the world and being a part of this industry, challenges and

opportunities are seen walking hand in hand.

Satec started its operations with providing telecom shelters and in a short span has grown as a

leading manufacturer of prefabricated structures. Satec now looks far into the future, driven by

the vision of becoming a brand which is reckoned with industrial infrastructure sector. Today

we have successfully completed project in PNG Australia and currently undertaking a low cost

housing project for Hydro electricity power plant in Bhutan. We have also been working since

inception with clients like Jindal Power & Steel, L&T, Tata, Essar& Reliance to name a few.

India has huge demand for power consumption and with growing demand, alternate energy

manufacturing is becoming a crucial market. Today solar power generation is been seen an

eminent resource and Satec is working with many Solar EPC, supplying solar mounting

structures. We have also become part of a historic Narmada Solar Power Project in Gujarat.

Our aim now is to sustain our growth by providing high quality products and customization.

Our manufacturing unit is in Bhuj Gujarat and we manufacture everything in-house and have

invested in building a state-of-art production unit which spreads across 1, 40,000 sq ft. We

have top line PUF, continuous panel production machine, Roll forming machine, CNC plasma

cutting machine, Galvanizing and powder coating units.

The success and eminence of Satec Envir Engineering began with a dream of engineering

excellence of one person and now has transformed into a reality of many. Today as we again

strive to accomplish new heights, let's set new goals and make the impossible possible.

Page 5: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

Vision Statement

Mission Statement

We aim to be the most trust brand in the global infrastructure development market, providing the best quality products and services

Quality Policy Satec is committed to achieving total customer

satisfaction by prioritizing quality and on-time delivery.

We are dedicated to continuous improvement in every

stage of production across all verticals. Satec pursues

international standards for health and safety ensuring

higher productivity and efficiency from its teams.

Satec's quality control department uses the latest

equipment to test and ensure compliance of the products

to the set industry benchmark. This guarantees zero

rejections and the longer life span of our products.

Satec has continuously updated its ISO certification and

has ensured that its quality standards are higher than

required.

Quality Policy

Satec's mission is to provide best prefabricated structures across the globe. We believe

that every projects key to success lies in quality and customers satisfaction and hence

we have left no stone unturned to incorporate the best quality practices in our company.

We are trying new avenues and have set out venturing in solar mounting structure & pre-

engineering market with aim to be market leaders there too. We plan to sustain our growth

and market leadership through quality and customer satisfaction

Page 6: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with
Page 7: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

About usSatec Envir Engineering today is a leading name in prefabricated structure manufacturing. We have positioned ourselves firmly in rural and urban markets and also doing various projects overseas.

Satec currently has a strong hold in manufacturing pre fabricated structures, portable cabins, site offices, low cost residential colonies, transmission towers and solar mounting solutions. The company also deals in providing solar roof top structure, inverter rooms & control rooms.

These structures are manufactured using prefabricated insulated sandwich panels, beams and purlins. These structures ensure fire resistance, low maintenance cost, durable, strong and easily install at the site and are comparatively low in cost as compared to other conventional products.

Satec also provides pre engineering building and has complete design to build methodology which focuses on reducing cost of building while at the same time enhancing strength of the structure and shrinking completion schedule.

We provide pre fabricated structures as per your requirement using steel structures, plate-welded and roll formedI beams, cold roll formed secondary channels in Z or C shapes and color coated roofing.

Solar power production is also an ever growing industry in India and considering the demand for new power resources of energy increasing with the growing population, Satec has been providing solar mounting services to Solar EPC.

Quality &

Innovation Assured

5

Page 8: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

SOLAR PRODUCTS

Main Products

1. Ground based module mounting structures

2. Roof mounted structures

3. Module mounting clamps

4. Concentrated Solar power support structure

5. Pre fabricated inverter rooms and control rooms

6. Solar powered telecom towers

Satec offers designing, fabrication, galvanization and

installation of module mounting structures. The structures are

optimized to ensure minimum weight (kg) /watt for quick delivery

and instillation

The products are designed as per the MNRE and is norms taking into

consideration adequate wind loading (47 m/s) and a long life time of at least 25 years.

Ground Based Module Mounting Structures

Since our entry into the solar industry in 2011, Satec has become one of the leading infrastructure companies in the

market. Today Satec has acquired all the necessary capabilities for designing, developing and commissioning of solar

plants from a few kilowatts to several mega watts.

Satec offers a range of products that cover the entire infrastructure requirement for a solar power plant. We offer

customized design solutions as per the unique requirement of each client. All products are thoroughly inspected for

quality during various phases of production from inputraw material to the finished

product.

Solar Structures

Page 9: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

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Roof Mounted Structures

Satec supplies module mounting structures forboth flat roofs and slopped roofs

The fabricated products are hot dip galvanizes to a thickness of 80 microns to 120 microns depending on the corrosive nature of the project location • Fixed type module mounting structures

• Seasonal tilt controlled module mounting structures

• Single axis daily tracking structures

Roof mounted solar structures are ideal for urban environments and large industrial estates where ground space is premium

Satec provides excellent design that are economical, easy to install and also very light so that the roof structures in not damaged

The structure designs are standardized and their modular nature ensures easy installation and maximum utilizations of roof spaces

All structures are designed to ensure minimum drilling on the roof and also to avoid any waterleakage

Page 10: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

Satec offers module mounting clamps (mid clamps and end clamps) made of galvanized MS. The clamps are

available in a standard design for both Thin-film (framed and unframed) and poly-crystalline modules or in

customer specified dimensions.

Our experience in manufacturing high quality auto components has helped us fabricate module mounting clamps

with high precision and quality.

CONCENTRATED SOLAR POWER (SOLAR THERMAL) SUPPORT

STRUCTURES

MODULE MOUNTING CLAMPS

Satec infrastructure is well equipped for fabricating larger and high precision structures required for solar thermal

support structures. Satec is currently implementing a second galvanizing plant with a 13 meter zinc bath required

for the CSP structures with a section length of 12 meters. The 4000 MT/month fabrication yard is fully capable of

delivering the large volumes of material required in CSP plant.

Solar Structures

Page 11: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

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SOLAR POWERED TELECOM TOWERS Satec is an established telecom tower manufacturer and have supplied to a number of the leading telecom companies and their infrastructure providers. Rural towers with limited access to electricity have to rely of diesel generators for powering the telecom towers.

Satec offers solar power solutions to the existing as well as upcoming telecom tower sites. These hybrid power packs are designed to work in tandem with the existing diesel generator and shift majority of the load to the solar power system while the diesel generator acts as a backup. Such a solution reduced the emissions from towers due to diesel consumption

PRE-FABRICATED INVERTER ROOMS AND CONTROL ROOMS

Satec is one of the largest suppliers of prefabricated buildings for solar power plants in India. The pre-fab buildings can be employed as inverter rooms, control rooms, site offices, site accommodation and storage facilities.

The material used for construction is PUF panel which possess excellent insulation properties and light weight. The panels are manufactured at the sprawling facility in Bhuj with a capacity of 900,000 Sq meters/month. These buildings are designed to withstand extreme weather conditions including cyclones and have a long lifespan of 25 years and more.

Page 12: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

Civil works are one of the most challenging and time consuming processes in the development of a solar

power plant. The broad range of products supplied and a well efficient projects team enables Satec to

undertake complete civil infrastructure development of solar power plants. The scope of work includes

land development, module mounting structure supply and installation, foundation works, site offices,

accommodation facilities, inverter and control room installation, storage, handling and installation of PV

modules on the erected structures. The plant will be handed over to the contracting company ready for

electrical wiring and installation.

The advantages of such a procedure include,

1. Single point of communication though out the works and hence facilitates orderly timely

flow of information.

2. Most of the infrastructure products are manufactured by

Satec in-house and hence the process saves time

and costs along with efficient monitoring.

Our excellent Infrastructure coupled with our experience of executing these unique and challenging projects have provided us the necessary resources, capabilities and industry relationships to position ourselves as a credible and reliable EPC solutions provider in the solar power industry. Satec is ably represented by a team of experienced professionals specializes in every segment of the industry.

In addition to the excellent team of design, electrical, mechanical, civil and structural engineers, our highly

efficient projects team has been instrumental in completing all our projects in timely and efficient manner without

compromising on quality or safety.

EPC - CIVIL INFRASTRUCTURE

EPC – PROJECTS

Satec maintains excellent business relationships with the key players in the solar industry including leading

module and electrical equipment manufacturers. Our own experience and resources, combined with our strategic

tie ups with internationally reputed companies like Ramboll (Denmark) makes us a highly competent turnkey

solutions provider well suited for the client requirements.

Services

Page 13: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

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Major Project Completed

Location: Ahmadabad, Gujarat

Client: Sun Edison

Scope of Work: Fabrication, galvanization and supply of module mounting structures.

1 MW NARMADA CANAL PROJECT

5 MW THINFILM - DAILY TRACKING PROJECT

Location: Kutch, Gujarat Client: Back Bone Enterprise Scope of Work: Fabrication, galvanization and supply of module mounting structures.

The Narmada canal project is one of the most unique solar project to be executed in India where a 1 MW solar PV

plant was installed across a vast stretch of the Narmada Canal. The aim of this pilot project is to study the

feasibility of utilizing the open spaces available over canals to generate power and also to reduce the evaporation of

precious water from the canals.

Page 14: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

5 MW SEASONAL TILT CONTROLLED PROJECT

Location: Surat, Gujarat

Client: GIPCL

Scope of Work: Fabrication, galvanization, supply and Installation of module mounting structures.

40MW PHALODI PROJECT

Location: Pokhran

Client: L&T

Scope of Work: Manufacturing, supply and Installation of pre-fabricated inverter rooms and control rooms

25 MW CHARANKA PROJECT

Location: Patan, Gujarat

Client: L&T

Scope of Work: Manufacturing, supply and Installation of pre-fabricated inverter rooms and control rooms

Major Project Completed

Page 15: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

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Satec is currently developing a 2 x 15 MW solar project in Gujarat.

50 MW solar project in Rajasthan

Other Completed Projects

Current Projects

15 MW for client Infinity

6 MW for client L&T

5 MW for client L&T

3 MW for client Juwi

2 MW for client Juwi

Page 16: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

Infrastructure

PUF PANEL FACILITY

Satec has a dedicated capacity of 30,000 square feet for the production of PUF Panels daily.

Our top of the line PUF manufacturing plant has been imported from Italy and Germany. Presently the

capacity facilitates production of 9,00,000 square feet of panels per month

An imported continuous PUF manufacturing line is currently being installed which will increase the

production capacity further.

PUF panels find a wide variety of applications such as for porta cabins, low cost housing, prefabricated

buildings, inverter rooms and control rooms for solar plants etc.

Page 17: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

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Satec has its manufacturing facilities in Bhuj (Gujarat, India). The constructed shed of 1,40,000 square feet is

spread over 5 acres of land to cope with the growing demand in each of the verticals.

• CNC machines for precision in fabrication.

• Capacity of 4,000 MT per month.

• Machinery capable of handling high tensile steel.

• State-of -art material handling facilities.

• Proto-assembly facilities.

• Large facility for storage

• High precision machinery for auto components

GALVANIZING PLANT

Modern galvanizing plant equipped with automatic temperature control.

Galvanizing Capacity of 4,000 MT per month. Zinc bath dimensions: 9,000 x 1,500 x 1,600 mm.

Zinc holding capacity of 100 MT.

Pre-treatment of steel using special chemicals.

Well controlled process for achieving zinc coating up to 100 microns.

Hot plate for uniform drying & preheating.

State-of-art material handling facility.

FABRICATION PLANT

OUR INFRASTRUCTURE

and structure components

• Well qualified and experienced staff

Page 18: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with
Page 19: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

Clients

LIST OF ESTEEMED CLIENTS FOR PRE-FABRICATED SHELTERS

Welspun Energy

Sunedison India

Larsen & Toubro

Juwi India

Enfinity

BackBone Enterprises

Insolare Energy

Gujarat Industries Power Company Ltd. (GIPCL)

Titan Energy Systems

Essar Power

Lanco Infratech Limited

Page 20: Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new avenues and have set out venturing in solar mounting structure & pre-engineering market with

601 , 'B' Wing, Andheri (w), Mumbai-400053.

E-mail: [email protected] | Website: www.satec.co.inCopyrights © 2010 Satec Envir Engineering (I) Pvt. Ltd. All rights reserved.

/2/3 Fairlink Center, Near Monginis Factory, Off Link Road,

ISO9001:2008

Envir Engineering (I) Pvt. Ltd.