solar technology & firefighting phil denbow director of risk management services hartford steam...
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SOLAR TECHNOLOGY & FIREFIGHTING
Phil DenbowDirector of Risk Management Services
Hartford Steam Boiler
DRAFT
PAMIC November 12, 2015
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Solar Technology Intro
History
Types
Market
System Components and Configuration
PV Exposures (Property and Equipment Breakdown Risk)
Firefighting Aspects and Code Changes
Agenda
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Solar TechnologyIntroduction
Using sunlight (solar irradiance) to complete
work
Two main types of solar:
Concentrated Solar Power (CSP) Heating a fluid
Photovoltaic Conversion of solar energy into electricity
3© 2015 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved.Photo Courtesy of DOE/NREL
Solar TechnologyConcentrated Solar Thermal Power (CST / CSP)
Rooftop Solar ThermalHeat house or hot water
Parabolic Trough
Systems
Solar Power Towers More efficient vs. trough
systems Better energy storage
capability
4© 2015 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved.Photo Courtesy of DOE/NREL
Solar TechnologyConcentrated Solar Thermal Power (CST / CSP)
100MW+ establishments Steam boilers or salt receivers set
atop 400’+ tower 100,000+ mirrors tracking and
reflecting sun
Photovoltaic ConcentratorCourtesy of DOE/NREL 5© 2015 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved.
Solar TechnologyPhotovoltaic (PV)
Photovoltaic (PV) cells are
devices that convert
sunlight into direct current
(DC) electricity.
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Photo Courtesy of DOE/NREL
Solar TechnologyHistory
History of Solar
Greeks in 3rd century B.C.
Mid 1800s idea for solar powered steam engines
1957 first PV solar cell at Bell labs
NASA helps develop solar technology for use in
spacecraft and satellites
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Photo Courtesy of DOE/NREL
Solar Technology Residential
Residential
Rooftop or yard
Behind the meter &
net-metered
Typically leased and
signed with a PPA
< 10 kW
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Photo Courtesy of DOE/NREL
Solar Technology Commercial
Commercial
Fixed, flush-mounted
panels
Racked panels
50 – 500 kW
Area – ½ acre
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Photos Courtesy of Baltimore Sun
Solar Technology Residential, Commercial & Utility Scale
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Photo: Artist rendering of a SunPower Corp. solar power canopy similar to the one planned for Munich Reinsurance America, Inc.’s Princeton area headquarters.
MunichRe, Princeton
Non-Utility Installations
GooglePlex – Mountain View, CA
• 1.6 MWp
• 197,000 ft² of solar paneling
• 30% of Google’s peak demand
• 7.5 year payback
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Solar Technology Utility Scale
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Commercial
Fixed, flush-mounted
panels
Peek power – 421 kW
Area – 32,000 sq. ft.
Tracking – None
Utility
Multi-MW units: 1 MW
to dozens of MW
Potentially 100 MWs
Spread over acres
Utility owned or
developer owned
Tax equity purposes
PPA signed with Utility
for 10, 15 or 20 years
Photo Courtesy of DOE/NREL
Utility Type Installations
Las Vegas Valley Water DistrictRonzone Reservoir Denver International
Airport
Part of a 3.1 MW LVWD Project
Completed Spring 2006
Peak Capacity: 821 kWp
Area: 5 acres
Panels: 4,005 Sharp (200W)
Inverters: 2-225 kW Xantrex
Completed: 2008
Peak Capacity: 3.6 MWp
2011 expansion increased solarproduction to 8.0 MWp
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Solar Technology Other Stand-Alone Installations
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Portable trailer PV generator Farm water pump PV system
Photos Courtesy of DOE/NREL
08/19/2014
Building Integrated PV (BIPV)
PV systems are being integrated into building components and materials
PV integrated into building awnings, windows, and rooftop shingles
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Shingles
Awning
Windows
Photos Courtesy of DOE/NREL
PV Market What’s Driving the Growth?
Independence from volatile fossil fuel prices
Rising energy demand
Improved power generation technology
29 states and Washington DC have renewable portfolio
standards (RPS), which mandate the fraction of energy
supplied from renewable sources
Production Tax Credit (PTC)
Investment Tax Credits (ITC) of 30%
Social and corporate responsibility and pressure from
investors
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NEXT: PV SYSTEM COMPONENTS
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PV System ComponentsConfiguration
Stand-Alone PV System
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Grid-Connected PV System
DC Interfaceand Regulation
Battery Bank
Load (DC)
PV Module PV Module
PowerConditioner
Load
Meter
Source: http://www.1.eere.energy.gov
PV Configuration Definitions
PV Cells are configured into
modules
Modules are configured into
factory sealed units called
panels
Panels are connected in
series into strings
Strings are connected in
parallel to form arrays
A failed panel must be replaced with a panel having similar electrical characteristics
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19
PV System Components
Panels
Inverters
Racking/Mounting
Tracking
Transformer
GSU
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Photo Courtesy of DOE/NREL
PV System ComponentsModules / Panels
Modules / Panels used
interchangeably
Cells built on a silicon-
wafer substrate
Generally ~350
microns thick
Proven technology
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Selection of Crystalline Silicon Modules for residential and commercial buildings
Photo Courtesy of DOE/NREL
PV System ComponentsInverter (PCU)
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Large (Central) Inverter Microinverter
Used to convert DC to AC
Should be at least 90% efficient
150 kW, 500 kW, 1 MW
100w, 300w, 1 kW
Moving towards micro inverters per panel/module
Photos Courtesy of DOE/NREL
Solar Power: Photovoltaic Key System Components
String Inverter
Used to convert DC to AC
Connects ~100 PV panels
10kW – 30kW
Inverters
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Photo Courtesy of DOE/NREL
Mounting SystemsFixed
Fixed Position Flat Panel Ballasted Array
Fixed Position Cost effective but
inefficient
The racks & panels are set in one position facing southward
Rack System
Ballasted Racks
Penetrating Racks
Photo Courtesy of DOE/NREL © 2015 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved.
24
PV System ComponentsTracking
Multi Axis
East to West
Horizon
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Single Axis Solar Tracker Dual-Axis Solar Tracker
Single Axis
East to West
Photos Courtesy of DOE/NREL
PV System ComponentsTransformer
Transformer
Located throughout
the site
Divides out arrays
~1.5 MVA for 2 MW
site
Typically 600 V to
13.2kV or 35 kV
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Photo Courtesy of DOE/NREL
PV EXPOSURESEQUIPMENT BREAKDOWN/PROPERTY
FIREFIGHTING IMPLICATIONS
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PV ExposuresEquipment Breakdown Risks
PV Module
Inverter
Tracking Systems
Electrical System
Transformer
Substation
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PV ExposuresProperty Risk
Wind – Panels can act like
sails
Tornado –flying objects
Snow Loading – Typical
design for snow loads up to
5400Pa (Pascal) or about 5.5
ft of snow
Hail – typical design is to
withstand 1 inch hailstone at
51MPH (car window)
Flooding – Depth of flooding
determines damage
Earthquake
Lightning – protection should
be integrated
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PV ExposuresProperty Risk – Theft / Security
Normally closed and locked gates Fencing preferably with clear space to slow
or stop outside wildfire spread to the PV
system.
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PV ExposuresProperty Risk
Roof top - Wood roofs or built-up combustible roof coverings are an exposure.
Ground Mounted Systems – Vegetation can be an exposure if not kept controlled
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Photo Courtesy of DOE/NREL
PV ExposuresProperty Risk - Fire
Rooftop fires
Fire departments hesitant to access roof
Possible electrical hazards
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PV Rooftop Fires
April 2010 Greenbell, MD Residential PV System – 48Vdc grid-tied system – possible rodent damage and debris under array
April 2010 San Diego, CA Residential PV system – inverter fire on side of residence – lack of DC disconnect delayed extinguishment of fire
May 2010 Fresno, CA Combiner box fire on parking lot trellis system
April 2011 Yorba Linda, CO BIPV fire on new residential development – Fire Department vents roof and severs conductors
April 2011 Mt Holly, NC US Gypsum rooftop PV system – undetected ground fault fire – Fire damage to several combiner boxes – resulted in Duke Energy taking 10MW offline until all systems could be evaluated
Dec 2011 Redlands, CA 1.2MW system on 750,000 sf of Tire Warehouse – fire isolated to 4 modules, combiner box, and cable tray. Cause still under investigation.
Jan 2012 Waltham, MA Rooftop PV system on elementary school – fire in combiner box – cause still under investigation
Apr 2012 Trenton, NJ Rooftop PV system on recycling facility – wiring error caused fire during start-up
Oct 2013 Delanco, NJ 400,000 sf Warehouse fire with 1.4MW PV system on roof – keeps fire fighters off roof – total loss – cause under investigation.
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Fire Chief – Delanco Fire DeptRon Holt
“ With a normal roof, we would be able to get on there, trench it, cut it off and stop it at a certain point. With the power sitting on top of that roof, that building is not worth one of my guys’ lives.”
Dietz & Watson warehouse in Delanco, NJ 09/03/2013 Photo by Tony Kurdzuk / The Star-Ledger
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34
What Are the Hazards?
1. Shock hazard due to presence of water and PV power during fire suppression
activities
2. Shock hazard due to direct contact with energized components during
firefighting operations
3. Lack of emergency disconnects and disruption system design techniques
4. Severing of live conductors with rotary saw
5. Assessment of PV power during low ambient light, artificial light, and light
from the fire
6. Assessment of potential shock hazard from damaged PV modules and
systems
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Additional Concerns for Emergency Responders
Shielding effect – blocked access to areas of the roof due to location of rooftop
panels,
Slips and trips – over equipment, conductors, or conduits while trying to move
around the panels,
Structural Collapse – due to extra weight of responders and their equipment on
the roof in addition to the incremental weight of the PV system,
Chimney effect – channeling of air due to restrictive air flow around panels, can
cause flame spread and intensification,
Battery hazards – exposure to electrical shock or battery chemicals or chemical
combustion where PV battery systems are used.
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Firefighting Concerns
Firefighter Safety
• Roof Access and Ventilation
• Method to secure power.
• Trip Hazards
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2012 International Fire Code
605.11 Solar photovoltaic power systems. Solar photovoltaic power systems shall be installed
in accordance with Sections 605.11 through 605.11.4 of the International Building Code and
NFPA 70 (NFPA 70 – Installation of electrical conductors & equipment for Res, Comm, Ind occupancies)
. This includes:
Marking of PV system
Identification of location of DC conductors
Access and pathways
Smoke ventilation
Residential rooftop PV system setback requirements: 3ft setback at each gable, 3ft setback from
ridge, 3ft setback at hips and valleys
Commercial Flat Roof Access Pathways
6ft or 4ft clearance perimeter at parapets
8ft pathways
4ft clearance around skylights and roof access hatches
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38
NEC Code Revisions for 2014
Ground fault detection and interruption
Detect DC ground fault in PV array & isolate it
PV Source and Output
Change in PV system voltage threshold 600V 1000V
Arc-fault circuit protection
PV systems quick trip interrupt for arcing faults on DC
Rapid shutdown of PV systems on buildings
Limit voltage to 30V (240VA) within 10 seconds of initiation of rapid shutdown
Ground fault protection in ungrounded PV systems
Detection requirements for DC conductors & components
Systems grounding
New requirements for safer grounding of PV systems© 2015 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved.
39
Unsatisfactory PV Systems
No access around rooftop or too tight pathways between arrays
Panels mounted right up against skylights, vents, or standpipes
Arrays installed right to the edge of the rooftop
Ballasted systems installed without review of structural engineers in advance
Exposed live electrical conductors
Installer of system is not NABCEP certified
DC conductors unmarked
Systems with no means of quick disconnect and/or shutoff switches for DC power
Ungrounded or improperly grounded systems
NABCEP North American Board of Certified Energy Practitioners
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40
Good PV Systems
DC conductors and equipment marked,
System has a means of quick disconnect or shutoff switches for DC power,
Proper spacing and access provided around PV arrays,
Tier 1 component manufactures used (panels/inverters),
System properly grounded,
System installed by experienced and NABCEP certified contractor,
Ground fault detection and clearance on DC side,
OEM equipment replacement spares kept on site,
Walkthrough provided to local fire department with review of components,
disconnects, hazards and means of access.
THANKS FOR YOUR ATTENTIONANY QUESTIONS?
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