solder paste inspection machine - assets.omron.eu€¦ · solder paste inspection machine mounter...
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Pursue Speed and Accuracy togo to New Stage.
New Product
1
VP6000-VVP5200-V Series
Solder Paste Inspection Machine
CC-1041A
Quality of the total line shall be improved !
VP6000-V/5200-VVP6000-V/5200-V
Printing Machine
(Remote Monitoring)
Solder Paste Inspection Machine
Mounter
After-Mounted Inspection Machine
ReflowAfter-ReflowInspection Machine
FBFBFB
Intelligent Eye Intelligent Eye
Elimination of Solder
Printing Faults at the
initial stage.
Adjustment of Printing Machine based
on Inspection Result Data.
Adjustment of Printing Machine based
on Inspection Result Data.
Advice Advice
SmartRIn (Remote Monitoring)
PCB quality shall be improved by combination function
with another machines.
Inspection, production situation for max 6 sets of VP can be monitored
by mobile terminal.
Inline detection of mounting faults at the initial stage, where 70% of faults are developed Printing quality improvement by utilizing SPC Function
9,400m㎡/sec
Top class inspection speed in the industry
VP5200-V(25μm)
The Highest Speed of VP Series:9,400mm2/sec.
VP-V series has achived higher speed to realize corresponding high speed product line.
Inline Detection
High speed inspection
VP6000-V/5200-V
AIR OIL
Environmental SupportInspection camera reads barcode on PCB. The read information shall be input to inspection results.
Support Experience : 1D, 2D (Data Matrix ECC200, QR Code Model 2)
Support for RoHS Directive
Barcode Reading Function, Option
By grouping Statistic Data to each category, Printing Trend can be compared. It is optimized to compare each printing condition, and that of cleaning before/after printer.
The Report of solder paste situation can be created automatically on the basis of inspection result data. The report with images also is available.
Solder paste's volume or displacement trend can be confirmed on the PCB layout. It helps to recognize easily musks leaving solder paste and displacement areas.
(With Color Image Saving Function for All Pads at Real Time)
Statistic Data can be displayed flexibly per time periods, parts and areas. For instance, it makes a graph of only the same BGA inspection results, which produced in the same month.
Printing Condition Improvement Report Function
Displaying Print Trend Flexible Statistic Display
Advanced SPC FunctionVarious statistical work functions achieve process improvement by complete simple operation.
Support for RoHS Directive.
The machine which cares for global environment and does not required pneumatic supply.
Long term maintenance free guide is adopted to control accuracy degradationand human power for maintenance.
6 Materials RoHS Bans
Lead
Mercury Cadmium
Polybrominated Biphenyl
SexivalentChrome
PBDERoHS directive is supported. Not required Pneumatic Supply. This machine is friendly to global environment.
[Detected Sample]
Maximum height pad
0603 pad
Inspection Resolution can be switched by parts unit to
pursue either accuracy or speed.
Inspection Resolution Switch Function
High Accuracy and Repeatability support Inspection of Fine Pads
Repeatability of height inspection: within 1μm at 3 (height standard jig)
Repeatability of volume inspection: within 2% at 3 (CKD's sample PCB)
Standard Inspection
(25μm)
Image Pictures
High Resolution INSP
(12.5μm)
CSP Solder Shape(microscope)
QFP Solder Shape(microscope)
CSP Solder Shape(Shape Display VP6000M-V)
QFP Solder Shape(Shape Display VP6000M-V)
High Accuracy
Solder paste inspection is also usable.
Trend of PCB warping is displayed in colored distribution.
Difference between maximum and minimum height of IC pad (BGA, CSP)
can be detected.
■ Confirming PCB quality.
■ Possible to examine the relation between warping trend of PCB bottom side and
reflow condition.
■ Possible to examine the relation between warping trend of PCB and inspection
result.
PCB Warping Distribution Display(Standard)Coplanarity Inspection (Standard)
Minimum height pad
Causing loose connection. Confirmed
excessivewarpingat this area.
Realized 3Dglue inspectionfor qualityimprovement
Glue Inspection(Option)Foreign Material Inspection(Option)Foreign material can be detected at the same time as solder paste
inspection. Exclusive NG check screen comes up with alarm.
Dust ofcleaning paper
Dust of string
Size of detectable foreign material (X・Y): 100μm on more height: Upper level of printed silk
PCBcutting dust
Scattering ofsolder paste
Each pad is judged as “OK”,but “NG” on CoplanarityInspection.
Z axis Auto-Focus FunctionPCB Warping is recognized per inspection area by correcting the distance between inspection camera and PCB. It can inspect follow suit PCB Warping by focusing.
Camera
Projector
Camera
Projector
■ It takes only 3 minutes to complete Inspection Program from loading Gerber Data.
■ Inspection Program without Gerber Data can be created with scanning printed PCB.
■ Optional mount data conversion function can make parts registration easily.
Loading DataParts
Registration Completed
Creating Inspection Program : Only 3minutes
Simple Operation
Simple Operation − Full Touch Panel Method
■ Pursuing Simple Operation, full touch panel is adopted, instead of operation buttons and switched. Complete one touch operation can be achieved from setting speci�cations to checking inspection results.
■ Each menu is tag selecting type with simple menu, which anyone can operate easily.
■ Setting log-in ID can make operating administrations.
Besides displaying 3D shape image, 2D actual image (color display) is also checked on the screen at the same time, and solder paste shapes can be recognized ef�ciently.
Speci�cation Setting Start Inspection Inspection Result Check Pad Shapes
One Touch
Operation
Outline of only solder paste is extracted with a ring shape (360°circle) light source projecting against inspection object (solder). This method inspect by 3D for only solder paste existing area, achieves more reliable inspection.
Inspection Principles of VP Series
A camera, which positioned at the vertical direction, captures inspection object (solder) images with stripe pattern light by twin projectors* from the cross angle. With the height of the objects, the stripe pattern is sifted against the base face and captured, so the shift amount is converted with the triangulation principle.* only VP6000-V
ProjectorsRing Light
■
Options*1 Use CKD sample board
1450
1450
724 904
Standard
High Resolution
Twin Projectors Single Projector
Within 2% Within 3%
25/12.5μm 20/10μm 15/7.5μm 25/12.5μm 20/10μm 15/7.5μm
8900 5700 3200 9400 6000 3300
5600 3500 1900 6000 3700 2000
Phase Shift Method
(M) 50x50mm~330x250mm
(L) 50x50mm~510x460mm
0.3~5.0mm
±5mm
(M) 724x870x1450mm
(L) 904x1080x1450mm
Single Phase AC200~230V 50~60Hz MAX 1KVA
Not Required
(M) 500kg
(L) 560kg
Standard Equipped, for Only PC.
RoHS
Digital Switching Method
∙ Transformer.
∙ Barcode Reading Function.
∙ Mount Data Conversion Software.
∙ Glue Inspection.
∙ Foreign Material Inspection.
∙ Advice Function.
∙ SmartRIn. (Remote Monitoring) ∙ Data Station, VPDS.
Up to 6 units can be connected.
∙ Loading Conveyor.
∙ Unloading Conveyor.
870 1080
VP6000L-V/VP5200L-VVP6000M-V/VP5200M-V
Standard Specification
■Outline View
Model VP5200-VVP6000-V
Inspection Method
PCB Size
PCB Thickness
Projection
Inspection Resolution
Speed (mm2/sec)
Accuracy (Volume 3 )*1
PCB Warping
Outline Dimension
Power Supply
Pneumatic Supply
Weight
UPS
Environmental Support
2015.9.AAC
営業統括部