soleos product catalogue 2010/2011

2010/2011Product catalogue

let the sun energize you

soleos

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I am pleased to be able to present to you our latest product catalogue for 2010/2011.SOLEOS Solar GmbH is a distributor as well as system provider and is actively engaged in the sale of solar power systems, both in Germany and abroad.

Our product portfolio ranges from photovoltaic modules, inverters, assembly systems and accessories to off-grid systems and components.

The quality of components takes uppermost priority in a photovoltaic system. After all, a solar system should still be generating power after 25 years. It is for this reason that we offer you selected products from reputable manufacturers which meet our high quality requirements.

As a systems specialist, we are able to provide not only planning but also technical con-sultation for solar power systems. Our perfectly synchronised component configurations aim to provide you with the right product, at the right time, at the right price. Only in this way can we claim to be the reliable partner you need at your side.

I wish you a successful and sunny year, and hope you enjoy perusing our new product catalogue.

With sunny regards,

David MabilleManaging Director/CEO

Dear reader,

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ü SOLEOS experts have many years' experience in the industry

ü Consultation and planning

ü Immediate delivery of components

ü Broad product portfolio

ü Our own module family - the SOLEOS-LINE, ‘Made in Germany’

ü International presence in key PV markets

ü Range of specialist training

ü ISO 9001:2008 certified

As a photovoltaic system specialist, SOLEOS Solar GmbH supplies solar modules, inverters, assembly systems and accessories.

The experts at SOLEOS develop, plan and configure solar power systems, working together with a network of deal-ers and installers during project implementation. SOLEOS’ many years’ experience in the photovoltaic mar-

ket and the technical expertise of our employees enable us to develop tailor-made solutions for different applica-tions. Comprehensive one-to-one consultancy with SOLEOS experts enables the optimised design of photovoltaic sys-tems. During this process, the company cooperates with reputable partners and relies on innovative products to guarantee its customers premium quality and first-class service.

SOLEOS offers a large selection of synchronised products for both integrated grid-connected systems and for appli-cations in the off-grid sector. The company also has its own family of modules. The SOLEOS-LINE (220 Wp to 250 Wp) features a rigid frame and increased snow loading, as well as ‘Made in Germany’ or ‘Made in Austria’ quality. Besides mono and polycrystalline modules, amorphous and micro-amorphous thin film modules are an integral part of our product portfolio.

The service life and reliability of inverters are key. This is why SOLEOS trusts Kaco new energy products. Kaco of-fers a broad range of inverters for every type of photo-voltaic installation, rated from 1 kW to more than 1 MW. In addition, KACO provides an optional guarantee of up to 25 years, or maintenance service, on the entire inverter portfolio.

The product portfolio is complemented by assembly sys-tems for flat-roof, on-roof, in-roof and outdoor systems as well as custom solutions.

As of the beginning of 2010, SOLEOS Solar GmbH is also a member of PV CYCLE. The PV CYCLE initiative was founded in July 2007 by companies working in the photovoltaic industry as a European oriented association to set up a voluntary return and recycling program for photovoltaic modules. We operate in an industry which is also synonymous with sustainability. In order to live up to this claim, we want to provide our customers with the opportunity to return and recycle old SOLEOS-LINE modules.

SOLEOS Solar GmbH — Your photovoltaic system provider

SOLEOS — Our services at a glance:

ISO 9001:2008 certified

SOLEOS

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ContentsSolar modules................................................................................................7-15

SOLEOS — Line...........................................................................................................................8Suntech Power............................................................................................................................9Nex Power...............................................................................................................................12Yingli Solar...............................................................................................................................13Upsolar...................................................................................................................................14Information service....................................................................................................................15

Inverters....................................................................................................17-33

KACO: The transformerless string inverters........................................................................................18KACO: Powador 2500xi - 3600xi - 4000xi - 4500xi - 5000xi......................................................................18KACO: Powador 4000 supreme........................................................................................................19KACO: Powador 6400xi-8000xi........................................................................................................19KACO: The galvanically isolated string inverters..................................................................................20KACO: Powador 2002 - 3002 - 4202 - 5002 - 6002................................................................................ 20KACO: The XP 100-HV And XP 350-HV TL central inverters......................................................................22KACO: Powador Megawatt Station...................................................................................................23Preview: KACO Powador 18004......................................................................................................24KACO system monitoring accessories...............................................................................................25SolarLog: Modern monitoring technology...........................................................................................33

Installation systems......................................................................................35-51

Sloped-roof installation system..................................................................................................36-37Flat-roof installation system.....................................................................................................38-39Outdoor installation system......................................................................................................39-40Installation system for trapezoidal sheet roofs...................................................................................41In-roof installation systems..........................................................................................................42Custom solutions.......................................................................................................................43Installation system accessories..................................................................................................44-50The new Solar Carport - Elegant and practical....................................................................................51

Off-grid systems...........................................................................................53-65

What are off-grid systems?...........................................................................................................54Off-grid inverters......................................................................................................................55Solar charge regulators...............................................................................................................56Batteries.............................................................................................................................57-61Superwind – The perfect complement for not so sunny days...............................................................62-63The reCU BE........................................................................................................................64-65

Accessories.................................................................................................67-70

Reference systems........................................................................................71-72

Contact and legal notice.....................................................................................73

Contents

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We offer a broad selection of monocrystalline, polycrys-talline, amorphous and micro-amorphous solar modules for grid-connected systems.

Our solar modules are solely certified to Protection Class II, IEC 61215/61730 for crystalline modules and to IEC 61646/61730 for thin layer modules, and hence con-form to international standards.

Service and our warranty are very important to us. Our module suppliers guarantee a power supply of 80% over a period of 25 years and of 90% over a period of 12 years - as well as a 5-year product guarantee.

Our particularly high quality demands are also reflected in our “Made in Germany” and “Made in Austria” SOLEOS line. We allow selected manufacturers to produce prod-ucts in our name and under our label.

We recommend professionals to request detailed data sheets directly from SOLEOS or from local dealers. An up-to-date selection is available on our website:

www.soleos-solar.com

Solar modules

SOLEOS Line

Suntech Power

Yingli Solar

Upsolar

NexPower

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Our SOLEOS line includes SOLEOS 220-2PS polycrystalline photovoltaic modules and SOLEOS 250-2MS and SOLEOS 240-2MS/SOLEOS 240 monocrystalline modules.

The SOLEOS line is manufactured in Germany and Aus-tria under the most stringent quality requirements. The modules feature a low power tolerance. This low value is the direct consequence of the optimum processing of excellent cells and prevents mismatch losses in the PV system.

The degree of efficiency ranges from 13.2% to 15.2% and the modules can withstand a snow load up to 5400 Pas-cal. The increased snow load is an indication of the resil-ience of the modules to external environmental factors. These modules are hence ideal for snowy areas.

The SOLEOS-LINE Premium quality modules ‘Made in Germany’

Module SOLEOS 220-2PS SOLEOS 240-2MS SOLEOS 240 SOLEOS 250-2MS

Item number 50417 50795 50932 50796

Nominal rating PMPP 220 Wp 240 Wp 240 Wp 250 Wp

Nominal voltage VMPP 29.90 V 31.80 V 30.40 V 30.90 V

Nominal current IMPP 7.32 A 7.57 A 7.9 A 8.22 A

Open-circuit voltage VOC 36.90 V 37.20 V 36.60 V 37.90 V

Short-circuit current ISC 7.89 A 8.15 A 8.7 A 8.66 A

Power tolerance +/- 2.4% +/- 2.1% +/- 2 % +/- 2 %

Maximum system voltage 1000 V DC

Temperature coefficients:

Current αIsc +0.03 %/K +0.034 %/K +0.03 %/K +0.034 %/K

Voltage αVoc -0.34 %/K -0.36 %/K -0.38 %/K -0.36 %/K

Power αPmpp -0.49 %/K -0.48 %/K -0.34 %/K -0.48 %/K

Cell type and (number) polycrystalline (60) monocrystalline (60) monocrystalline (60) monocrystalline (60)

Module efficiency 13.2% 14.4% 15,0% 15.2%

Glass thickness 4.0 mm 4.0 mm 4.0 mm 4.0 mm

Dimensions 1660 x 990 x 50 mm 1660 x 990 x 50 mm 1629 x 982 x 35 mm 1660 x 990 x 50 mm

Weight 23 kg 23 kg 20.7 kg 23 kg

Connection MC 4 plug-in connector MC 4 plug-in connector Tyco socket MC 4 plug-in connector

Snow load 5.400 Pa 5.400 Pa 2.600 Pa 5.400 Pa

CertificatesProtection class II, IEC

61215, IEC 61730

Protection class II, IEC 61215,

IEC 61730

Protection class II, IEC 61215, IEC 61730

Protection class II, IEC 61215,

IEC 61730

* Manufacturer's guarantee: 25 years 80% PMpp-Min and 12 years* 90% pMpp-Min as well as 5 years product guarantee. the electrical Values applicaBle under stc (standard test conditions): solarisation 1000 w/M², Module teMperature 25°c, aM=1.5.

Solar modules

Made in Germany

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Suntech is the world’s largest manufacturer of solar modules and already has a long history of successes in the consistent supply of premium quality solar solutions.

Great emphasis is placed on unique product quality at Suntech. Products from Suntech are tested in accord-ance with the requirements laid down by the major in-ternational testing and certification bodies, and even exceed the highest international standards.

These include UL, CE, TÜV, IEC 61215:9001 and ISO 19001:2000. The ISO 14001 Environmental Management Standard is awarded to all production processes. Sun-tech guarantees all of the company’s solar modules for 25 years.

Suntech PowerThe world's largest solar module manufacturer

Module 175S-24 Ad

180S-24 Ad 185S-24 Ad 190-18/

Ud-Ub** 200-18/Ud-Ub**

210-18/Ud-Ub** 260-24 Vd 270-24 Vd 280-24 Vd

Item number 50702 50704 50719 50480 50514 50525 50680 50646 50728

Nominal rating PMPP 175 Wp 180 Wp 185 Wp 190 Wp 200 Wp 210 Wp 260 Wp 270 Wp 280 Wp

Nominal voltage VMPP 35.8 V 36.0 V 36.4 V 26.0 V 26.2 V 26.4 V 34.8 V 35.0 V 35.2 V

Nominal current IMPP 4.9 A 5.0 A 5.09 A 7.31 A 7.63 A 7.95 A 7.47 A 7.71 A 7.95 AOpen-circuit voltage VOC 44.7 V 44.8 V 45.0 V 33.0 V 33.4 V 33.6 V 44.0 V 44.5 V 44.8 V

Short-circuit current ISC 5.23 A 5.29 A 5.43 A 7.89 A 8.12 A 8.33 A 8.09 A 8.20 A 8.33 A

Power tolerance +/- 3% +/- 3% +/- 3%



Current αIsc +0.037 %/K +0.045 %/K +0.045 %/K

Voltage αVoc -0.34 %/K -0.34 %/K -0.34 %/KRating αPmpp -0.48 %/K -0.47 %/K -0.47 %/K

Cell type and (number) monocrystalline (72) polycrystalline (54) polycrystalline (72)

Module efficiency 13.7% 14.1% 14.4% 12.9% 13.6% 14.3% 13.4% 13.9% 14.4%

Glass thickness 3.2 mm 3.2 mm 4.0 mm

Dimensions 1580 x 808 x 35 mm 1482 x 992 x 35 mm 1956 x 992 x 50 mmWeight 15.5 kg 16.8 kg 27 kg

Connection H&S plug-in connector **Ub: MC connector type IV**Ud: H&S connector H&S plug-in connector

Certificates Protection class II, IEC 61215, IEC 61730



* Manufacturer's guarantee: 25 years 80% PMpp-Min and 12 years* 90% pMpp-Min as well as 5 years product guarantee. electrical Values applicaBle under stc (standard test conditions): solarisation 1000 w/M², Module teMperature 25°c, aM=1.5.

Solar modules

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Pluto technology enables higher efficiency and higher energy output - without an increase in production costs. Powerful Pluto modules improve space usage and mini-mise installation and other system costs.

A unique structure formation technology with low re-flectivity ensures that more sunlight can be absorbed during the day, even without direct sunlight. Pluto tech-nology from Suntech (with registered patent) can be ap-

plied to different classes of silicum to allow different applications and product types. All Pluto products are supplied by Suntech with a 25-year energy output guar-antee.

Suntech PlutoHigh output with new Pluto technology

Module PLUTO 205 Ade PLUTO 200 Ade PLUTO 195 AdeItem number 51084 50860 51083

Nominal rating PMPP 205 Wp 200 Wp 195 Wp

Nominal voltage VMPP 38.1 V 37.9 V 37.6 V

Nominal current IMPP 5.38 A 5.28 A 5.19 A

Open-circuit voltage VOC 45.8 V 45.7 V 45.4 V

Short-circuit current ISC 5.73 A 5.62 A 5.52 A

Power tolerance 0/+5 Wp



Current αIsc + 0.046%/°C

Voltage αVoc -0.29%/°C

Power αPmpp -0.38%/°C

Cell type and (number) monocrystalline (72)

Module efficiency 16.10% 15.70% 15.30%

Glass thickness 3.2 mm

Dimensions 1580 × 808 × 35 mm

Weight 15.5 kg

Connection H&S plug-in connector



Solar modules

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Module Suntech BLK 180S 24/Ad Suntech BLK 175S 24/Ad Suntech BLK 170S 24/Ad Item number 50892 50893 50891






Power tolerance +/- 3%



Current αIsc + 0.037%/°C

Voltage αVoc - 0.34%/°C

Power αPmpp - 0.48%/°C

Cell type and (number) monocrystalline (72)


Glass thickness 3.2 mm

Dimensions 1580 × 808 × 35 mm

Weight 15.5 kg

Connection H&S plug-in connector


Suntech Black Label is a completely black module which combines the premium-quality aesthetics of building-integrated photovoltaic products in a standard module, and which is mountable on roofs or facades.

Black Label is ideally suited to applications in which the appearance of the system is extremely important and a building-integrated system does not represent a practical solution.

Suntech Black Label can be installed in the same way as standard modules. Because Suntech Black Label is based on the standard monocrystalline module from Suntech, it offers an extremely cost-effective way of owning an aesthetically pleasing solar power system.

Suntech Black LabelAesthetics and innovative leading-edge technology


Solar modules

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NexPower is one of the most innovative companies in the PV market in the manufacture of thin layer mod-ules. This Taiwanese company is a subsidiary of one of the world's leading semiconductor producers, UMC. Nex-Power has large, state-of-the-art production facilities for thin layer modules.

Amorphous and micro-amorphous modules offer ben-efits over crystalline modules - both on hot summer days and on days with poor weather in diffuse irradiation. The

excellent part load process means high yields are pos-sible even for suboptimal roof areas.

The micro-amorphous technology offers a further ben-efit - the dual structure enables a broader light spectrum to be used, meaning higher yields for the same surface area.

We provide black clamp holders colour-matched to the NexPower design.

Thin layer modules from NexPower:The right module for diffuse irradiation

Module NH 100 AT_4A NH 100 AT_3A NT-130 AX NT-125 AX

Item number 50500 50706 50911 51085

Nominal rating PMPP 100 Wp 95 Wp 130 Wp 125 Wp

Nominal voltage VMPP 37.5 V 36.5 V 59.0 V 59.0 V

Nominal current IMPP 2.66 A 2.6 A 2.2 A 2.12 A

Open-circuit voltage VOC 50.5 V 50 V 76.8 V 76.8 V

Short-circuit current ISC 3.3 A 3.24 A 2.72 A 2.62 A

Power tolerance +/- 5% +/- 5%

Maximum system voltage 1000 V DC 1000 V DC


Current αIsc +0.09 %/°C +0.07 %/ C

Voltage αVoc -0.34 %/°C -0.3 %/°C

Power αPmpp -0.20 %/°C -0.24 %/°C

Cell type amorphous micro-amorphous

Module efficiency 6.35% 6.03% 8.25% 7.93%

Glass thickness 5 mm 4 mm

Dimensions 1414 x 1114 x 35.3 mm 1414 x 1114 x 35.3 mm

Weight 20.5 kg

Connection MC4 plug-in connector



Solar modules

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Yingli Solar

Module YL 180 P-23b YL 185 P-23b YL 230 P-29b YL 235 P-29b YL 280 P-35bItem number 50889 50861 50954 50959 51086Nominal rating PMPP 180 Wp 185 Wp 230 Wp 235 Wp 280 WpNominal voltage VMPP 23.0 V 23.5 V 29.5 V 29.5 V 35.5 VNominal current IMPP 7.83 A 7.87 A 7.8 A 7.97 A 7.89 AOpen-circuit voltage VOC 29.5 V 29.5 V 37.0 V 37.0 V 45.0 VShort-circuit current ISC 8.30 A 8.45 A 8.4 A 8.54 A 8.35 APower tolerance +/- 3%Maximum system voltage 1000 V DCTemperature coefficients:

Current αIsc + 0.06 KVoltage αVoc - 0.37 KPower αPmpp - 0.45 K

Cell type and (number) polycrystalline (48) polycrystalline (60) polycrystalline (72)Module efficiency 13.9% 14.3% 13.5% 14.4% 14,40%Glass thickness 3.2 mmDimensions 1310 x 990 x 50 mm 1650 x 1030 x 50 mm 1970 x 990 x 50 mmWeight 15.8 kg 20.1 kg 26.0 kgConnection MC 4 plug-in connector


Yingli Green Energy Holding Company Limited (NYSE: YGE) is one of the world's leading solar module produc-ers, has over 6000 employees and has been active in the photovoltaic market since 1998.

The use of innovative technologies enables Yingli So-lar to produce high-quality solar modules at competitive prices.

With a production capacity of 600 MW per year, Yingli

is able to cover the entire PV value-added chain, from the production of polysilicon and the manufacture of in-gots and wafers to module production.

Since beginning commercial production in 2002, Yingli has produced a total volume of 1 GW of photovoltaic modules.


Solar modules

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Upsolar

Module UP-M185M UP-M200P UP-M175M Black SeriesItem number 51001 51009 51057






Power tolerance +/- 3%



Current αIsc + 0.03 %/°C + 0.06 %/°C + 0.03 %/°C

Voltage αVoc - 0.34 %/°C - 0.34 %/°C - 0.34 %/°C

Power αPmpp - 0.40 %/°C - 0.40 %/°C - 0.40 %/°C

Cell type and (number) monocrystalline (72) polycrystalline (54) monocrystalline (72)


Glass thickness 3.2 mm 3.2 mm 3.2 mm

Dimensions 1580 mm × 808 mm × 40 mm 1482 x 992 x 40 mm 1580 × 808 × 40 mm

Weight 15.4 kg 17.5 kg 15.4 kg

Connection MC 4 plug-in connector MC 4 plug-in connector Solar plug-in connector


The latest additions to the SOLEOS product portfolio in-clude monocrystalline and polycrystalline solar modules from Upsolar.

Strict quality controls guarantee high quality, reliable solar modules which have all the certifications required for the international market. SOLEOS offers in addition a

completely black framed PV module which also satisfies the aesthetic demands of customers.

As a new SOLEOS partner, Upsolar is not only a excel-lent photovoltaic module manufacturer but also expands the diversity of our product portfolio.


Solar modules

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Information service

Our information service provides you with the oppor-tunity to plan your system better and more rapidly. The following tables provides an overview of our modules. This saves you wasting time searching for the right clamp

holders, connectors or cables. You can also find the ap-propriate item numbers at the same time.

ModuleConnectors required to connect the string line

ConnectorItem no.

SocketItem no. Solar cable Item no. Clamp holders Item no.

SOLEOS Line

SOLEOS 220-2PSSOLEOS 240-2MSSOLEOS 250-2MS:MC 4

50362 50364

4 mm²/6 mm² black

50768 (4 mm²)50802 (6 mm²)

SOLEOS 220-2PSSOLEOS 240-2MSSOLEOS 250-2MS:50 mm clamps

50547 (EK)50549 (MK)

50546 (EK)50548 (MK)

SOLEOS 240:Tyco 50372 50373 SOLEOS 240:

35 mm clamps

Suntech Power

STP (BLK) 175-185S-24 Ad: H&S 50740 50741

4 mm²/6 mm² black

50768 (4 mm²)50802 (6 mm²)

STP (BLK) 175-185S-24Ad:35 mm clampsSTP 195-210-18Ub/UdPLUTO 195-205 Ade:35 mm clamps

50547 (EK)50549 (MK)

50546 (EK)50548 (MK)

STP 195-210-18 Ud: H&S 50740 50741

PLUTO 195-205 Ade: H&S 50740 50741

STP 260-280-24Vd: 50 mm clamps

STP 260-280-24 VdH&S 50740 50741

STP 195-210-18 Ub: MC 4 50362 50364

Yingli Solar MC 4 50362 50364 4 mm²/6 mm² black

50768 (4 mm²)50802 (6 mm²) 50 mm clamps 50547 (EK)

50549 (MK)

NexPower MC 4 50362 50364 4 mm²/6 mm² black

50768 (4 mm²)50802 (6 mm²)

NexPower Special clamp35 mm

50905 (EK)50906 (MK)

UP Solar MC 4 50362 50364 4 mm²/6 mm² black

50768 (4 mm²)50802 (6 mm²) 40 mm clamps 50575 (EK)

50582 (MK)

Overview of solar modules and accessories

More yield through cleaningIt may be sensible in certain circumstances to clean the modules - such as with increased dust loading, soiling caused by pollen which sticks to the modules even af-ter a heavy downpour, or moss deposits on the module edges.

In these particular cases, we work together with com-panies which provide professional cleaning services for PV modules.

Demineralised water is used as a cost-effective and eco-logical solution.

Studies support increases in efficiency of up to 15% when systems are regularly cleaned.

Your benefits:

• professional cleaning at low-cost prices• additional protection for your system• ecological by not using chemical substances• low water requirement (1l/qm)

Other cabling in the form of pre-manufactured distributor lines, Y-branches and string distributor boxes are required for the plug-in connectors specified above. We will be glad

to provide one-to-one consultation for your project. Please note also that only clamp holders authorised by NexPower may be used.

Solar modules

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Nearly 70 years ago, KACO new energy began producing inverters - primarily for the industrial and rolling stock sectors.

Fourteen years ago, they embarked on production in the photovoltaic sector. With a total of 200,000 units sold, KACO is one of the world's leading companies in the development and manufacture of inverters for solar systems.

As a sales partner of KACO new energy, SOLEOS is in a position to offer you the entire KACO product portfolio of inverters and accessories. The following pages contain all of the important information on these products. The

SOLEOS team will be glad to help you at any time should you be looking for a perfect system design.

The KACO family of inverters features weather resist-ance (IP 54), RS232/RS485 interfaces, LCD display, dedi-cated convection cooling, high levels of efficiency and simple installation.

All string inverters have a manufacturer's guarantee of 7 to (optionally) 25 years.

Inverters

Made in Germany

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Model 2500xi 3600xi 4000xi 4500xi 5000xiItem number 50634 50840 50654 50659 50664

PV generator power max. 3200 Wp 4400 Wp 5250 Wp 6000 Wp 6800 Wp

Nominal power AC 2600 W 3600 W 4400 W 4600 W 5500 W

Power max. AC 2850 W 4000 W 4800 W 5060 W 6000 W

MPP range 350-600 V 350-600 V 350-600 V 350-600 V 350-600 V

Open-circuit voltage max. 800 V 800 V 800 V 800 V 800 V

Efficiency max. 96.4% 96.4% 96.4% 96.3% 96.3%

European efficiency 95.8% 95.8% 95.8% 95.3% 95.3%

Transformerless string invertersPowador 2500xi - 3600xi - 4000xi - 4500xi - 5000xi

The transformerless Powador inverters attain higher efficien-cies as a result of transformer-less technology. The redundant three-phase monitor (conformant to VDE 0126-1-1) and the inte-grated AC/DC sensitive error cur-rent safety switch are only two of the main features of this inverter family.

The free-of-charge KACO CALC design tool allows you to perfect-ly tailor virtually all modules to a particular inverter.

The inverter also has a redun-dant three-phase monitor, a pat-ented MPP controller and AC/DC sensitive error current protec-tion. This enables you to connect to the grid without any further action, even for systems with

multiple inverters. The maximum PV generator

power is 3.2 to 6.8 kWp. Con-necting to the grid is easy using screw terminals. For power up to and including 8 kWp, all Powador inverters run with dedicated passive, silent convection cooling. The lost heat is dissipated mainly from the rear cooling element, and the rest is radiated via the surface of the aluminium housing. Optionally fitted with "Relay 33" for the private usage of PV power in accordance with German Re-newable Energy Law $ 33.

Technical details

Inverters

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The transformerless Powador 4000 supreme inverter creates the best possible conditions for high efficiency and yields.

The 4000 supreme works with a clock frequency of 18 kHz. To

attain even better performance, the device can be run in Power Boost mode at a clock frequency of 9 kHz using the jumper on the PCB.

NEW: Powador 4000 supreme - Up to 97% efficiency!

Model 4000 supreme NEWItem no. 50838

PV generator power max. 5250

Nominal rating AC 4400 W

Power max. AC 4800 W

MPP range 350V-510V

Open-circuit voltage max. 600 V

Efficiency max. 97.0%

European efficiency 96.6%

Model 6400xi 6650xi NEW 7200xi 8000xiItem no. 50565 50868 50566 50419

PV generator power max.

7200 Wp 7200 Wp 8100 Wp 9000 Wp

Nominal power AC 6400 W 6650 W 7200 W 8000 W

Power max. AC 6400 W 6650 W 7200 W 8000 W

MPP range 350V-600 V 350V-600 V 350-600 V 350-600 V

Open-circuit voltage max.

800 V 800 V 800 V 800 V

Efficiency max. 96.5% 96.5% 96.5% 96.5%

European efficiency 95.8% 95.8% 95.8% 95.8%

The 6400xi - 8000xi string invert-ers represent the mid perform-ance class. DC isolator and string fuses are already integrated. This means less installation overhead for the technician.

These inverters are designed for high performance when work-ing as a trio, meaning that a sin-gle device feeds into each of the

three phases. The integrated Sym bus en-

sures that any potential imbal-ance does not exceed the maxi-mum permitted threshold of 4.6 kW, even in the event of a device fault. The inverters therefore also represent an alternative to central inverters.

Powador 6400xi-8000xi

Technical details

Inverters

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Central inverters 25.000xi - 33.000xi

These central inverters have been developed for highest yields and demanding tasks in large-scale systems and phased-in PV systems.

The transformerless topology without boost converter has 3 DC inputs - connected to an in-dependent MPP tracker. This ensures degrees of adaptability near to the theoretical optimum of more than 99%.

The DC input voltage of these

central inverters is compatible with all single-phase, transfor-merless Powadors. Freely se-lectable combinations of the three devices enable you to cre-ate systems rated in the Mega-watt range.

The Park family with an effi-ciency of 97.4% is specially suited to deployment in solar parks and hence for outside use.

Model 2002 3002 4202 5002 6002Item no. 50764 50766 50873 50875 50877

PV generator power max. 2000 Wp 3000 Wp 4200 Wp 5000 Wp 6000 Wp

Nominal power AC 1650 W 2500 W 3500 W 4200 W 5000 W

Power max. AC 1650 W 2500 W 3500 W 4200 W 5000 W

MPP range 125 V-510 V 200 V-510 V 200 V-510 V 200 V-510 V 200 V-510 V

Open-circuit voltage max. 600 V 600 V 600 V 600 V 600 V

Efficiency max. 95.9% 96.0% 95.5% 95.5% 95.5%

European efficiency 95.3% 95.4% 95.0% 95.0% 95.0%

Galvanically isolated string invertersPowador 2002 - 3002 - 4202 - 5002 - 6002

Featuring effortless assembly, highest efficiency and optimal operation (with thin layer mod-ules too), the 02 family with gal-vanic isolation is a true winner.

All of the necessary connec-tions are located on a separate PCB within the housing and can be connected up easily. The DC

isolator is integrated in the hous-ing.

For the 02 family, KACO also of-fers a kit for generator earthing. The inverters display the earth-ing status of the PV generator. This is important information, es-pecially for the operation of thin layer modules.

Technical details

Inverters

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Details 25 000xi 30 000xi M 33 000xi 25 000xi Park

30 000xi Park

33 000xi Park

Item no. MItem no. LItem no. XL

50123 50132 50141 50404 50410 50407

50124 50133 50142 50405 50409 50412

50125 50134 50143 50406 50411 50413

PV generator power max. 30.000 Wp 37.500 Wp 39.000 Wp 30.000 Wp 37.500 Wp 39.000 Wp

Nominal power AC 25.000 W 29.900 W 33.000 W 25 000 29 900 33 300

Power max. AC 27.500 W 32.900 W 33.300 W 27 500 32 900 33 300

MPP range 350 V - 600 V 350 V - 600 V

Open-circuit volt-age max. 800 V 800 V

Efficiency max. 96.5 % 97.4 %

European efficiency 96.0 % 97.0 %

Technical details

If you are looking to combine the module strings near the PV mod-ules, we offer the GAK string col-lector.

These can be installed outside, as GAK string collectors are dust-proof, fully insulated and pro-tected from water jets coming from all directions (Protection Class IP 65).

GAK string collectors are generally used when modules and inverters are separated by a great distance - no tedious cabling of all module strings over the entire distance is required.

GAK string collectors

Details GAK string collectors (for 25 000 - 33 000 xi)Item no. 50354

Uoc max. 800 VDC

IMPP max. 36 ADC

Inputs 7 inputs per MPP tracker

String input terminal Spring terminal to 6 mm2

Load cut-off point optional

String fuse 8A in "+" potential; string fuse 10x38; other fuses may have to be used depending on module types

Overvoltage protection Class II

Output terminals 2 x spring terminal to 16 mm2; earthing: screw terminal 16 mm2

Protection category IP 65

Protection class II

Housing Polycarbonate, smoke grey, transparent folding cover with 2 hinges

Cable entry DIN bolts string inputs M 16; outputs and earthing M 20

HxWxD 300 x 300 x 180 mm

Inverters

22

XP 100-HV and XP 350-HV TL central inverters

The Powador XP100-HV and XP 350-HV TL establish a new gener-ation of fully digital photovoltaic inverters - leaders in terms of user-friendliness and investment yield. Leading edge signal proc-essor technology provides opti-mal levels of performance, reli-ability and efficiency.

Our patented power electron-ics activation (several methods of pulse width modulation are used) significantly increases the switching efficiency of the power transistors.

For you, this means higher de-grees of efficiency and improved yields, regardless of the input voltage or current supply rating.

Simple settings are used on-site to adjust the inverters to the re-spective national requirements.

All popular interfaces are avail-able for flawless communication with the device.

The KACO Argus boxes act as string collector boxes for the in-verters in the 100 KW to 1 MW size.

They are used to collect the power of individual PV strings and to monitor individual strings. The power of every individual string is monitored. These values are read by the integrated controller board and shown on the display as well as sent over the RS485 interface to the data logger. This enables monitoring of every single string - even in very large systems.

Every string is also protected with a fuse.

Model XP 100-HV XP 350-HV TL

Item no. 50648 50839

PV generator power max. 110 kWp 385 kWp

MPP range 450 - 800 V 450 - 800 V

Open-circuit voltage 950 V 950 V

Input current max. 235 A 235 A

Nominal power AC 100 kW 350 kW

Nominal voltage AC 400 V (+/- 10%)3 x 290 V (+/- 10 %) *

Nominal current AC 153 A 697 A

Nominal frequency 50 Hz 50 Hz/60 Hz

Distortion factor < 3% for nomi-nal power

< 3% for nomi-nal power

Power factor ≥ 0.99 for nominal power

Own consumption standby < 40 W < 100 W

Model XP 100-HV XP 350-HV TL

Efficiency max. 97.1 % 97.8 %

European efficiency 96.5 % 97.0 %

Grid monitoring as per VDEW as per VDEW

Display TFT LCD touchscreen TFT LCD touchscreen

Interfaces

RS485/Ethernet/USB/ 3 x analogue input/ 1 x digital input (optional SO) / 2 x digital output (optional SO), SD card

RS485/Ethernet/USB/1 x digital input/ 1 x digital output/ 1 x SO output, 4 x analogue input

Ambient tempera-ture - 20°C - + 50°C - 20°C - + 50°C

Cooling Fan Fan

Safety as per CE as per CE

Protection category IP 21 IP 21

Noise emission <70 db (A) <70 db (A)

Weight 1120 kg 1370 kg

H x W x D in mm 2120 x 1200 x 920 2110 x 2400 x 850

Technical details

*Unit must be operated with an additional transformer designed for it.

Inverters

23

Powador Megawatt Station

The Megawatt Station from KACO signals the dawn of a new dimen-sion - optimal performance, effi-ciency and reliability are a given with the cumulative AC nominal rating of 1050 kW.

The Powador Megawatt Station comprises three Powador XP 350-HV TLs connected to each other which, including medium voltage transformer, delivered as a turn-key station implementation.

The particular feature of this solution is that, for the three inverters to be equally loaded, KACO has for the first time im-plemented an innovative method with rotating Master function. Previously, the same inverter al-ways took care of Master-Slave circuit operations when solar radiation was low. The Master-

Change solution is used in the Megawatt Station. According to this principle, the three devices take it in turn as Master - an in-novation which increases the life of the inverters many-fold. Fur-thermore the high degree of effi-ciency of the Powador 350-HV TL of course continues in the Mega-watt Station.

The Megawatt Station is avail-able in various configurations and provides the option for custom adjustments (e.g. with integrat-ed proLOG) to the requirements of the system and grid operator (e.g. integration of a medium voltage measuring field).

Model Megawatt Station

Item no. 50853

PV generator power max. 1.155 kWp

MPP range 450 - 830 V

Open-circuit voltage 950 V

Input current max. 3 x 856 A

Nominal power AC 1.050 kW

Nominal voltage AC 20 kV (+/- 10%)

Nominal current AC 30.34 A

Nominal frequency 50/60 Hz

Distortion factor < 3% for nominal power

Power factor ≥ 0.99 for nominal power

Own consumption standby < 1300 W

Model Megawatt Station

Efficiency max. 97.8 %

European efficiency 97.0 %

Grid monitoring as per VDEW

Display TFT LCD touchscreen

Interfaces RS485/Ethernet/USB/1 x digital input- optional SO input / 1 x digital output - optional SO / 4 x analogue input

Ambient tempera-ture - 20°C - + 50°C

Cooling Fan (max. 18,000m³/h)

Safety as per CE

Protection category IP 54 (limited suitable for setting up in outside areas)

Noise emission

Weight 35 t

H x W x D in mm 7000 x 3000 x 3440

Technical details

We will be glad to help with individual planning and imple mentation

700 kW Station or 100 MW Station: Even switches of this kind are possible! We offer you a one-to-one planning service tailored to your project.

Inverters

24

Preview! Included in the portfolio from autumn 2010The Powador 18004

This year sees the introduction of the Powador 18004 as an alternative to the Transformer Set and it is ex-pected to be available from us in autumn 2010.

The Powador 18004 offers the ideal solution for the connection of larger solar parks constructed based on modules requiring earthing (+/- terminal). As a true three-phase current machine, it generates symmetric, sinusoidal alternating current to the highest quality – a dream for all grid operators.

3 strings can be connected to each input or DC/DC adjuster, meaning that the Powador 18004 can process

solar power from up to 9 strings. Peak eficiency is at least 96%. The task of cooling is

assumed by demand-actuated fans which are accurate-ly aligned with temperature-sensitive components.

An array of country settings is programmed in the inverter - these can easily be selected on the unit when installing on-site.

The Powador 18004 has a compact design and is sim-ple to install. And of course it satisfies the require-ments of Germany’s new Medium Voltage Directive.

Main features

ü 3-phase current inverter

ü Optimised for thin layer modules

ü Efficiency min. 96 %

ü 3 MPP tracker

ü Multilingual menu

ü Compact design

ü Graphical display

Inverters

Preview! In the product range from Autumn 2010The Powador XP200-HV and XP250-HV TL

The new central inverters Powador XP200-HV and Powador XP250-HV TL supplement both the 100-and 350-kilowatt devices which have so far comprised the XP-series. Both the new inverters have an AC power rating of 200 and 250 kilowatts. As a pair in a special lightweight steel housing, two XP250’s also form the new 500-kilowatt station.

Just as all the devices in this series, the new XP de-vices also operate with a fully digital control system: the grid parameters can be adapted to different requi-rements. The inverters therefore conform to the low

and medium voltage guideline and are also able to sup-ply reactive power.

New standards can be implemented at any time. The two new inverters are also flexible in terms of system design. The Powador XP200-HV is supplied as standard with, and the Powador XP250-HV TL without a trans-former. The XP200 is therefore suitable for direct feed into the low voltage grid, whilst one or more XP250’s feed into the medium voltage grid via a suitably se-lected transformer. The preset, regionally specific gridparameters facilitate in situ commissioning.

25

KACO accessories for system monitoring

Anybody investing in a photovoltaic system wants to be sure that it generates maximum power yields in an optimum operational state. No matter whether you are looking to keep an eye on a small system from the comfort of your home or to control an entire solar park when out and about, you are always the master of the situation with KACO accessories. We will be glad to assist in putting together your tailor-made solution so that you are able to keep an eye on yields from the very first second.

We offer data loggers as professional solutions which are synchronised perfectly to KACO inverters. The fact that proLog family data loggers and inverters come from the same source ensures optimal functionality and compatibility - perfect monitoring, data record-ing and analysis of the system, from the 5 kWp system right to the 60 MWp system.

For large-scale systems which are rated at 100 KW and which must be connected to the ripple control re-ceivers of energy suppliers, proLog XL family data log-gers provide the relevant interfaces to satisfy current

regulations.Various interfaces also provide connectivity for large

displays, alarm contacts, in-feed meters, etc. To also enable owners of smaller PV systems to achieve cost-effective monitoring of their systems, KACO has ex-tended its range of data loggers. Besides the very af-fordable miniLOG, elegant displays are available which not only show system data, but also have an aestheti-cally pleasing design.

In addition to the solutions from KACO, we can also offer you data loggers from the Solarlog family for systems with a medium rating (up to 100 kW). These makes the fundamental monitoring of the system very simple. There are also solutions here for mixed systems in which inverters other than KACO models are used.

The presence of an Internet router makes remote connection easy.

Model Interface on the inverter

Max. number of monitored

inverters

Interface on PC or notebook Monitoring Alarm, Display

Kaco Viso RS 232 8 RS232, USB adapter local Display

Powador miniLOG RS 232 1 SD card local Display

Powador-go Set - 30 - local Alarm

Powador display LOCAL RS485 6 Ethernet, WLAN local Display

Powador pro-LOG S RS485 to 50 kWp Ethernet, modem remote, local Alarm, Display

Powador porLOGM, L, XL RS485 32* Ethernet, modem remote, local Alarm, Display

Applications:

oder

Digital-AusgangDigital-Eingänge

Modem,Analog,

ISDN Ethernet RS485Analog-Eingänge230 V

L N

GSM Antenne

Patchkabel

max. 99

Електромер Електромер Електромер AlarmgeberEinstrahlungssensor

Temperaturfühler

Modul-temperatur-

sensor

Umgebungs-temperaturfühler

TemperaturkonverterPXT-10

Powador-go

Powador-go

Powador-go

Energiezähler(SO)

Powador - xi

max. 32

Si-12 TC-TPT 100AGS54 ext. TRV 1

24 VDC230 VAC

24 VDC

Powador - xi

24 Vperm.

24 Vext.

Telefon-anschluß Netzwerk

2

22

2

2

2

1

1 1

24

2

2

2 2

2

3

3

GSMANT + -

AI 4

+ -

AI 3

+ -

AI 2

+ -

AI 1

+ -

DI 4

+ -

DI 3

+ -

DI 2

+ -

DI 1

+ -

DI 0

B A

Großanzeige

Connection diagram

Inverters

26

Graphical display with KACO-viso

KACO-viso and the Powador-link RS232 enable you to easily track your PC data without any major overhead.

The KACO-viso visualisation tool is used for graphical representation on your PC. This software is available free-of-charge from the KACO website. The Powador-

link RS 232 is a radio module comprising a transmitter and receiver. This module then transfers the recorded inverter data to your PC.

Technical details

Details Powador-link RS232

Item no. 50314

Supply 230 V AC

Power consumption 1.79 W

Max. transmitter power 10 mW

HxWxD 52 x 69 x 113 mm

Operation Only for dry rooms (-20°C...+65°C)

Storage -20°C... + 75°C

Range Up to 30m in building - dependent on local conditions (thickness and state of walls); connection in open air up to 100m

Radio license Frequencies lie in the registration-free and free-of-charge European 433 MHz ISM band

Powador-link RS 232 RS232

RS232 9-pin D-sub socket

Powador-link RS 232 Sender, receiver, a data cable each for inverter and PC

Inverters

27

Details Powador miniLOG

Item no. 50672

Supply 230 VAc/50 Hz

Current consumption Approx. 1.5 W in the measurement range

Interface RS232

Removable medium 1 GB SD card (USB integrated)

Connector cable D-sub cable, 1:1, 9-pin, ST/BU 5m

HxWxD 95.5 x 63 x 49 mm

The Powador miniLOG is KACO’s smallest data logger. The inverter readings are stored on an SD card. In ad-dition, the miniLOG barely requires any power and is easy to use. The data from up to 8 inverters can be

analysed graphically with the free-of-charge KACO-viso 2 software.

Powador miniLOG

Powador-go Set

The Powador-go Set comprises a Powador-go power sensor, a PSU, a signal generator and a connector ca-ble.

This allows the implementation of a simple, inverter-independent function alarm. An acoustic signal sounds if no current has flowed through the Powador-go for 24 hours. Other alarm sensors can also be connected.

One transducer is sufficient if several strings are moni-tored. The PSU provides power for up to 30 Powador-go devices.

Using the Powador-go for up to 7 inverters is recom-mended. For larger systems, combining with the Powa-dor-proLOG is the more cost-effective alternative.

Details Powador-go

Item no. On request

DC version 14 A; 35 A; 70 A

AC version 10 A; 25 A; 50 A

Interface RS485

Connector RJ 45

Supply 12 V DC ... 24 VDC

HxWxD 35x86x58 mm

Installation Top hat rail

Alarm Status LED; switch contact with 12 V DC or 23 V DC /50 mA

Inverters

28

Monitoring and software

Up to 6 inverters can be monitored with the Powador-display LOCAL. A separate data logger collects the in-verter readings and transmits them to a digital picture frame via WLAN. The multimedia options make this impressive system visualisation particularly attractive.

The data logger is suitable for up to 6 inverters over RS485. This also works with the Linux operating sys-tem. Configuration of the data logger:

• 32-bit/333MHz CPU • 32 SD-RAM• 64 MB data storage• 10/100 Mbit Ethernet• WLAN

Powador display LOCAL

The Powador-proLOG

The Powador-proLOG is a data logger offering exten-sive options for local and remote monitoring on the PC. It reads voltages, currents, temperatures, powers and yields of individual inverters. Stored system data is sent daily by email.

If the system exceeds the operational conditions specified by the user, the data logger automatically re-sponds via email, SMS or fax. The readings can be seen

at all times from the PC. The free-of-charge Powador-monitor software allows graphical representation of the data. The password-protected Powador-web Inter-net portal allows worldwide access to the data.

The data logging system is now available in all vari-ants with a display (2x16 chars.).

Function overview Powador proLOG S Powador-proLOG M Powador-proLOG L Powador-proLOG XLVariants 1. Ethernet/DSl

2. Analogue 1. Ethernet /DSL 1. Analogue2. ISDN

1. Ethernet/DSL / 2. Analogue3. ISDN / GSM

Access to proLOG data via Ethernet / EDI connectionCardreader Compact Flash Ethernet / Cardreader Compact / Flash Ethernet / EDI connection / Cardreader

Compact / FlashEthernet / EDI connection / Cardreader

Compact / Flash

Integrated modem for remote monitoring 1. Without modem / 2. Analogue 1. Without modem 1. Analogue / 2. ISDN 1. Without modem / Analogue / ISDN / GSM

Interface for local analysis Ethernet Ethernet Ethernet Ethernet

Interface for connecting inverters and current sensors RS485 RS485 RS485 RS485

Number of connectable inverters/central inverters see rating limit 32/10 32/10 32/10

Rating limit max. 50 kWp unlimited unlimited unlimited

Address range of inverter 1...32 1...32 1...32 1...32

Number of connectable Powador-go units 100 100 100 100

Address range of Powador-go 0...99 0...99 0...99 0...99

Analogue inputs for sensors 1 1 1 4

Digital inputs 1 1 1 4

Alarm or SO output, optically isolated 1 1 1 1

Displays on device 4 LEDs / display 2 x 16 chars. 4 LEDs / display 2 x 16 chars. 4 LEDs / display 2 x 16 chars. 4 LEDs / display 2 x 16 chars.

Integrated 230V/24V PSU x x x x

Storage medium Compact Flash 256 MB Compact Flash 256 MB Compact Flash 256 MB Compact Flash 256 MB

Storage interval 5-60 minutes 5-60 minutes 5-60 minutes 5-60 minutes

Software required for configuration Any Internet browser Any Internet browser Any Internet browser Any Internet browser

Software for local analysis Powador-monitor Powador-monitor Powador-monitor Powador-monitor

Analysis via Internet Powador-web Powador-web Powador-web Powador-web

Inverters

29

Monitoring and software

The Powador-proLOG: Accessory

The Powador-link RS485 is a radio module comprising a transmitter and receiver acting as a wireless extension of the RS485 bus on the inverter.

The 6-port RS485 hub is new to the range of ac-cessories. This device allows the configuration of a star-shaped RS485 network. This enables the simpler configuration of the RS485 bus system in many cases, simplifying cabling and resulting in savings in installa-tion costs.

As sturdy and flexible as the RS485 bus may be, it has one decisive drawback - it requires a cable!So what happens for example when a cable needs to

laid across a road - but not above or below it? The solu-tion is the Powador Link - the wireless cable!

This enables you to essentially use the Powador Link as a normal RS485 cable. On one side of the road, a module is installed at the point the cable must end. The other module is installed on the other side where the cable continues.

The radio bridge is fully transparent to all devices connected. No further configuration is necessary on the devices connected to the RS485 bus.

Powador-link RS 485

The IO module is an extension module with which you are able to increase the number of analogue/digital channels on the Powador-proLOG. The extension mod-ule is available in 2 variants:

• IO module 1 (4 analogue inputs, 4 digital inputs, 1 digital output)

• IO module 2 (8 digital inputs, 1 digital output)

IO modules

As an accessory for the large Powador-proLOG data log-ger, the current sensor provides two additional func-tions:

1. More than 32 string inverters or 10 central inverters can be linked to the monitor and up to 100 Powador-go units can be connected for each proLOG.

2. Inverters without an RS485 interface can also be monitored with the Powador-proLOG.Two versions of the Powador-go current sensors are now available.

These 2 versions are available:Advanced: RS485 is not optically isolatedPremium: RS485 is optically isolated

In the Premium variant, RS485 communication is galvanically isolated from the bus system. This is recommended if the sensors are combined with in-verters in the bus network.The Advanced variant is used in the Powador-go Set - galvanic isolation is not required here.

Powador-go

Inverters

30

Module temperature sensor with temperature converter

This self-adhesive temperature sensor measures the temperature of photovoltaic modules. In order to do this, the temperature sensor is stuck onto the rear of a photovoltaic module. This silicone rubber plaster con-tains a PT100 thin film temperature sensor. The sensor is held tight against aluminium film used as the base.

After removing the protective film, the self-adhesive aluminium film can be stuck directly onto the surface to be monitored. The sensor is supplied with a 2m con-nection lead (wires 7 x 0.2), and works together with

the PXT 10 temperature converter. This conditions the signal of the PT 100 temperature sensor for the Pow-ador-proLOG. Line resistances between temperature sensor and temperature converter are compensated for. This converter is required for the self-adhesive module temperature sensor. For the Powador-proLOG, we recommend a 230V AC power supply to relieve load-ing of the internal PSU of the Powador-proLOG.

Irradiation sensor

The irradiation sensor is used for professional moni-toring of a photovoltaic system. The irradiation measured is used to determine the expected yield of a PV system and to compare it to the actual yield. The short-circuit current of a silicon (Si) solar cell is proportional to the solar irradiation. The Si sensors use a monocrystalline solar cell which is operated virtually in short-circuit with a low-impedance re-sistor. The positive temperature coefficient of the

short-circuit current results in a low measurement error. The Si sensors (with code TC) therefore have active temperature compensation which reduces this error by a factor of 20. A special temperature sensor is laminated into the rear of the solar cell for this purpose. All sensors have been calibrated against a pyranometer when exposed to sunlight (Kipp & Zonen, model CM11).

Inverters

31

KACO CALC Pro is a free-of-charge program for the pro-fessional design and yield simulation of grid-connected photovoltaic systems. It runs under Microsoft Windows and is available for download on the KACO homepage (www.kaco-newenergy.de). Technical details for all KACO inverters, several hundred PV module types and irradiation data based on average values for the last 10 years for Germany are all available for calculations.

KACO CALC Pro enables you to design your overall system - either based on module data already stored or

based on parameters you enter yourself. You can also carry out a yield forecast and calculate the loss of AC and DC lines, including the loss for single and three-phase feed.

The program is available in German, English, Span-ish, Italian, Czech and French.

KACO CALC Pro - The free-of-charge design program

Analysis optionsPowador-monitor

Powador-monitor is PC software for the local analy-sis of readings recorded by the Powador-proLOG data logger. Data is transferred to the computer via a modem or over Ethernet. The data can be import-ed with a compact flash card. Different views can

be selected. Archiving is also possible, allowing users to visu-ally check inverter values over longer periods.

Analysis optionsPowador-web

Powador-web is an Internet portal which, in conjunc-tion with the Powador-proLOG, enables comprehensive analysis and visualisation of photovoltaic systems. The options range from energy production related to dif-ferent time periods and sub-systems (including actual-target comparisons and individual inverter values such as current, voltage, power on inputs and outputs) to

module temperature and solar irradiation. Also, alarm conditions and types of messages can be configured and regulated.Powador-web displays are available in 10”, 15” and 42” sizes.

Inverters

32

Yield forecast:

The following calculations are possible:

Cable losses:

Cable loss calculation is divided into three subgroups - DC cable losses, AC cable losses and AC three-phase cable losses. This enables you to calculate cable loss-es individually. For cable losses on the DC side, you should also consider generator connection boxes.

An average annual irradiation figure is recorded for every postcode. The irradiation is used to calculate a yield forecast (dependent on alignment and setup angle of the modules). The yield forecast is a con-servative estimate which is generally exceeded in practise.

PV system design:

Using the module type and the number of modules as the starting point, you can establish which KACO inverters are suitable for your system. This takes into consideration the ratings of modules in relation to the inverter rating, the MPP voltage, the open-circuit voltage and the system voltage.

All popular PV modules are kept in a list which is continually updated. If your module is not in the list, you can easily add new modules from the input screen. Modules entered yourself are retained when the list is updated later.

PV modules:

Inverters

33

SolarLog - Modern monitoring technology

The SolarLog™ is a microcomputer which has everything you need for system monitoring on the smallest of footprints.

An Ethernet network interface links the SolarLogTTM to the “outside world”. You can essentially select any components you wish to use. In the simplest case, you only require a network cable from the SolarLog™ to your PC. You can also use/establish a wireless network. There is the option to connect a WLAN router to the SolarLog™ to provide a wireless connection to your PC or notebook. The SolarLog1000 also supports data storage on a USB stick.

You can now establish a connection to the So-larLog™. The latest technology is used and no installation at all is required on the PC side. You only require your Internet browser. Entering the network address of the SolarLog™ instantly dis-plays the start screen. The web browser is used for all configuration, operation, system monitor-ing and visualisation tasks.

Model SolarLog 200 SolarLog 500 SolarLog 1000 Item no. 51003 50871 50890

Supply voltage 12 V DC 12 V DC 12 V DC

Power consumption Approx. 3 Watt Approx. 3 Watt Approx. 3 Watt

Power supply External plug-in PSU External plug-in PSU External plug-in PSU

Dimensions (W x H x D) 22.5 x 28.5 x 4 22.5 x 28.5 x 4 22.5 x 28.5 x 4

Number of invertersThe SolarLog200 has been designed to connect 1 inverter over an RS485/RS422 interface.

The SolarLog500 has been designed to connect up to 10 inverters over an RS485/RS422 interface.

Connection of 1 to 100 inverters with 1xRS485/RS422 and 1xRS485, hence mixed inverter operation and any combinations are possible (number dependant on inverter used)

Interfaces

Ethernet - RJ45 socket - 10/100MBit 1xRS485/RS422, 24VDCmax, 5A perm. max, SO pulse input/output (to DIN 43864 and 62056), reset, optional Bluetooth

Ethernet - RJ45 socket - 10/100MBit 1xRS485/RS422, 24VDCmax, 5A perm. max, SO pulse input/output (to DIN 43864 and 62056), reset, optional Bluetooth

Ethernet - RJ45 socket - 10/100MBit 1xRS485/RS422 and 1xRS485, 24VDC-max, 5A perm. max, SO pulse input/output (to DIN 43864 and 62056), alarm contact, USB port (host), RS232 for modems, reset, optional Bluetooth

Memory Micro-SD, 2 Gbyte Micro-SD, 2 Gbyte Micro-SD, 2 Gbyte;

Protection category IP 20 (only for internal use) IP 20 (only for internal use) IP 20 (only for internal use)

Temperature range -10°C to 50°C -10°C to 50°C -10°C to 50°C

Installation Wall installation Wall installation Wall installation

Internet functions Further functions are enabled as soon as an Internet router is available in the network over which the SolarLogTM accesses the Internet. Daily yields or fault messages can be emailed or sent via SMS to any address.

Display 4 LEDs for status displays 4 LEDs for status displays 4 LEDs for status displays

Inverters

35

The SOLEOS portfolio includes all brackets for attaching solar modules on the roof. SOLEOS has the right solution for every roof and roof covering.

We offer installation systems for flat-roof, on-roof, in-roof and outdoor systems as well as custom solutions.

Our portfolio includes:

• Sloped-roof installation systems• Flat-roof systems• Outdoor elevation supports• Installation systems for trapezoidal sheet roofs• Roof integration systems Integreos• Custom solutions: Facade systems Mast construction

Sloped-roof installation frames are understood to in-clude all roof parallels and elevated systems with a cer-tain module angle.

Flat-roof systems are elevated systems with loading by curb stones or gravel.

Outdoor elevations are used for erecting on concrete foundations or with ground bolts.

Roof integration systems are integrated directly into the roof as sealing roof coverings.

Facade systems are systems attached to a wall at an angle or flat.

Mast attachments are module attachments for street lights or for anti-theft protection for off-grid systems.

Our installation systems form an inherently coordinated range of individual components. Trained personnel configure these for a particular project with an eye to simple and quick installation, required safety and cost optimisation of photovoltaic systems. Of particular note is the fact that materials with the necessary resistance to environmental factors and destructive processes are used.

Installation systems

Made in Germany

36

Tailor-made customer-specific price calculations and material compositions of materials are based on indi-vidual customer-side data entry, preferably using our company’s various checklists and of course over the telephone.

Preparation and planning of installation systems is only possible with good customer contact. Customer consultation and support is hence our top priority. This starts with bid proposal and continues through the or-dering and delivery phases, ending with installation on the roof.

Important applicable standards and directives:

DIN ISO 9001DIN 1055 Effects on bearing loads -Part 4 Wind loads, Part 5 Snow loadsJoints in accordance with DIN 188000DIN 1052 Timber structures

Static structural integrity verification can be provided for all installation systems if so required.

This substructure can be used for attachment on sloped roofs with different roof coverings (module independ-ent). This comprises a of a roof attachment element (e.g. roof hook, roof seam clamps, hangar bolt, trap-ezoidal shoes, etc.), aluminium profile rails, stainless steel joint elements and a material for clamping the modules on the profile rails.

Selection of the appropriate roof attachment ele-ment is based on the roofing, the condition of the load-bearing roof sub-structure, the load-bearing capacity of the roof and the roof angle.

Sloped roof installation system


37

Variant 1: Modules mounted vertically (standing)Fig. 1 shows a simple, lightweight substructure on hori-zontally positioned DC profile rails. The horizontal roof hook gap here is <= 1600mm. M6 cylinder head bolts are used as components for the installation, with washers and nuts to ensure non-slippage of the modules. Ham-mer-head bolts connect the aluminium profile rails to the roof hooks used. Threaded plates, clamping plates and washers are hooked into the DC profile rail pre-mounted. Two aluminium clamping plates are used to attach two modules together on the aluminium profile. Clamping brackets are used at the end of every module row. The same procedure is used for all other rows.

Variant 2: Modules mounted horizontally (lying)A substructure for horizontally mounted modules is of-ten preferred for appearance reasons (Fig. 2).Installation is performed onto the vertically mounted DC profile rails. To secure modules when installing, holes 7mm in diameter are drilled into the DC profile rails about 25mm from the lower edge. The clamp-ing bracket bolts are guided through these holes. The clamping brackets are therefore used to ensure non-slippage. The modules are attached again with clamp-ing plates between the individual module rows. Clamp-ing brackets are again used for installation of the final top module rows.

Variant 3: Cross bracingFig. 3 shows an assembly substructure of cross bracing design with vertical connection rails and horizontal at-tachment rails mounted on top. This system is used for heavily loaded systems.

Variant 4: Modules elevatedWith elevated systems, a sturdy triangle made of alu-minium L-profiles is placed on the roof attachment to position the modules at the correct angle. The pro-file rails are screwed with hammer-head screws to the tilted traverse of the elevation triangle.

Fig. 1

Fig. 2

Fig. 3

Fig. 4


38

Flat roof installation system

A flat roof installation system is used for the deployment of ballasting for simple and quick installation of photo-voltaic systems at ground level and on flat roofs up to an angle of approx. 5°.

The load-bearing capacity of the roof must be checked beforehand by the customer.

The standard products for elevations, the anchor bolts for attachment in concrete and the T-brackets or plastic plates for taking ballast are included in the delivery. The concrete blocks and gravel are not included in quotations or deliveries. We determine the ballast weight necessary for a specific case on the basis of all static information such as snow and wind load, self-weight, elevation angle,

module size and position. Positioning of modules to approx. 30° is recommended

to leverage the optimum annual efficiency. The univer-sally deployable triangle structure made of aluminium L-profiles, for bolting or already welded, has a reliable and proven track record in many applications.

The modules can be mounted vertically or crosswise in observance of the installation instructions from the mod-ule manufacturers. If modules are to be elevated cross-wise, it would be useful if you could tell us the clamping method you plan to use.

Variant 1 with concrete blocksIt is possible to position the concrete blocks under-neath the elevation frame so as to then anchor it in the concrete with anchor bolts. The frame can sit on the concrete with the base bracket or be secured at the tie bar.

Variant 2 with curb stonesFig. 2 shows loading with curb stones which are placed directly onto the brackets of the aluminium T-profiles.The distance between brackets must be 1m. Laying of the building protective mat must prevent the T-profiles pressing into the roof membrane.

Variant 3 with gravel loadingExisting gravel layers on flat roofs can be used as weighting. For this we offer trapezoidal plastic plates onto which the elevation triangles are screwed with hexagonal screws. The plates can take up to 12cm of gravel. If the gravel is only limited to the photovoltaic surface, aluminium sheet metal trays with welded-on elevation brackets are available. These two variants allow a row network.

Fig. 1

Fig. 2

Fig. 3


39

The ConSole is an innovative system specially devel-oped for the installation of PV modules on flat roofs. All popular modules and laminates can be attached to it. This all-in-one system comprises the ConSole, alu-minium profiles and all minor parts for assembly.

Installation is quick and easy. Simply attach the pro-files on the module, fill the gravel or slabs as ballast into the ConSole and screw the module to the ConSole. The ConSole is made of recycled, durable plastic, is 100% chlorine-free and requires no maintenance. The ConSole is also TÜV-tested.

Outdoor installation system

The outdoor installation system enables the implemen-tation of diverse configuration options on even ground. The attachment of single or multi-row photovoltaic systems is independent of the module type and the po-sition of modules is variable. Diagonal struts secure the

system against lateral forces. The setting angle used can be configured according to customer requirement and local conditions.

ReMax is a rail system to implement large spanning widths. In addition to the main application (installa-tion in open spaces), it is also very well suited for cus-tom structures such as multi-row elevations, large roof beam gaps and flat roofs with large distances between supports.

All ground connection options are open for system installations in open spaces. The number of rows above one another and the gap between supports can also be freely selected within wide ranges. This enables you to implement the most cost-effective solutions (conform-ant to the static requirements). An extremely instal-lation-friendly claw fastening system is used to join individual rail levels. Telescopic inserts are provided for connecting individual carriers.

ReMAX


40

Outdoor installation system

Variant 1Angled design on concrete foundationThe proven system offers the simplest configuration in which the angled structure is used on individual foun-dations, strip foundations or foundation plates. The substructure comprises aluminium brackets or profiles made of hot-dipped galvanized steel or stainless steel, aluminium profile rails and stainless steel joint ele-ments (bolts, nuts, washers).

Variant 2Steel tube design on concrete foundationsAnother system installation configuration is the steel tube carrier design with supporting feet. The tele-scope-type design allows additional height compensa-tion. The structure comprises hot-dipped galvanized steel tubes, aluminium profile rails and stainless steel joint elements. Mortar cartridges (two-component ad-hesive) and threaded bolts are used for the attach-ment to the foundations.

Variant 3Steel tube structure with DOMA® screw foundationsThe use of a steel tube structure in combination with DOMA® screw foundations provides for a very uncom-plicated type of outdoor system installation. Screw foundations are turned into the ground for anchoring, hence making the pouring of concrete foundations re-dundant. This variant is excellently suited to compen-sating for unevenness in the ground and can be used for different ground types without sealing the ground.The steel tubes on which the proven installation system is attached are mounted on the screw foundations.

Fig. 1

Fig. 2

Fig. 3


41

Installation system for trapezoidal sheet roofs

For trapezoidal sheet roofs in particular, SOLEOS offers an attachment system which has crossbar profiles and is suitable for all module types. The ReDuce installa-tion system is a riveted variant used mainly for sloped trapezoidal roofs. Modules are placed directly on the rails and locked into place.

Wind and eddy forces are low here because the contact surface of the wind is lower due to the lower mounting position. On the ReDuce system, a special coating ensures securing of the countersunk head screws in the pressure plates and the correct seating of the threaded plates. All screws are stainless steel and rustproof and all rails are made of sea water-resistant aluminium (EN AW 6060). This installation system is guaranteed for 10 years.

The ReJect installation system is an elevated system suitable for different subsurfaces and facades. Trian-gles are available in all angles and sizes, welded or bolted - depending on customer requirement.

The system is secured with weight loading, hanger bolts or rivets. Individual, optimal roof layouts can be attained with edgewise or crosswise assembly. The roof surface area is used to its maximum. Easy insertion and fixing enables simple installation of the modules. All screws are stainless steel and rustproof and all rails are made of sea water-resistant aluminium (EN AW 6060). This system is also guaranteed for 10 years. For the lightweight design of trapezoidal plates in particular, an extended variant of the ReJect system is available as a riveted elevation with so-called wind deflectors. The rivet joint (the ground rails are riveted directly to the trapezoidal plate) and the wind deflector compen-sate for the wind forces and no additional weighting is necessary.

ReDuce

ReJect


42

Roof integration systems

SOLEOS Integrate The main components of this installation system are aluminium plates which are bolted to the roofing bat-tens. These form a kind of trough for accommodating the other parts. Both vertical and horizontal module installations are possible.

All of the attachment materials are part of the pre-configured installation system. You also receive mate-rials for final sealing of the system as per the installa-tion notes.

Because the plates are split into vertical sections, there is a "chimney suction effect" in every segment which cools the modules. This results in particularly positive yield trends.

NEW! Integreos - The innovative in-roof solution

Mounting of the innovative in-roof installation system is possible for vertical and horizontal module installation. It combines the proven module clamping system with

sealing, integrated roof components and stainless steel joint parts.

Integreos is the first in-roof system for which the stand-ard modules can be used as a water-bearing layer. This was specially developed for the requirements arising from the French feed-in law, but is suitable for the whole of Europe with its flexible application areas.

The innovative leak tightness concept is new in the Integreos system. Given that, for standard modules, the seal between frame and glass is only used for me-chanical embedding of the module, no water tightness is guaranteed. If water should penetrate the module at this place, special grooves are used to drain the water.

The distance between modules is only 6mm. The ap-pearance of the system is hence also a benefit because it looks like an enclosed surface.


43

Custom solutions

A mast structure is an installation system used for off-grid systems away from a network. This is used to at-tach all popular photovoltaic modules to a mast at the required height. We also tailor this type of installation directly to your requirements and the local conditions. We offer you a range of possibilities because both the mast head and the mast can be configured individually.

Mast structure

Facade system

Facade systems are a substructure for the simple erection of canopies using all popular photovoltaic modules. The standard system comprises U-bolts which are kept vari-able in length in line with the module sizes.

The setting angle, the colour and the design details can

be varied according to customer requirements. This in-stallation system can also be combined with all available installation system parts. You will need to tell us the ex-act wall structure and the static conditions for assessing the wall attachments.

This variant shows one method of attaching to the sub-surface. Two aluminium profile rails are bolted to the U-bolts such that the modules can be mounted inde-pendently of their size. To attach the modules, direct attachment with stainless steel screws and threaded plates in the module frame is possible using existing assembly holes or the clamping method.

A canopy substructure made of aluminium L-profiles or aluminium box profiles represents a cheap alternative compared to the tube design. The triangles comprising three elements can be welded or bolted. Modules are attached as described above. At the start and end of the row is a diagonal stiffener which is attached to the DC profile.


44

Installation system accessories

We have put together some explanations for you so as to enable you to more rapidly locate the roof hooks required.

Roof hooks are used for roofs with roof tiles, slate tiles or concrete tiles. An additional distinction is made be-tween pantile and plain roof hooks. The use of roof hooks with a base plate is recom-

mended because the best place for feeding through the bracket can be found by moving the plate on the rafter. We make our roof hooks from different sorts of steel.

This is why our standard versions are labelled appro-priately:

• Stainless steel*¹ = stainless steel 1.4301• Stainless steel*² = mixed (clamp: stainless steel

1.4301; base plate: stainless steel 1.4016)

Roof hooks in other steel types are available on re-quest.

To find the right roof hook for every load, our roof hooks are calculated statically and labelled accord-ingly.

Maximum bearable vertical force

These values correspond to the maximum bearable vertical force and have been calculated for the follow-ing conditions:

• Roof angle 30° • Permitted pressure 18.0 kN/cm²• Up-to-date drawings of the roof hooks

An average value has been determined for height ad-justable roof hooks - this lies at a height adjustment of 25mm. Slate roof hooks are exceptions. Here the

height adjustment does not have any bearing on the maximum bearable vertical force.

For pantile tiles and plain roof hooks, the lower bracket is designed to be used for a standard slat height (cross slat) of 3cm. A custom hook must be pro-duced for lower slat heights. The height difference for larger slats can be compensation with rafter attach-ments 5mm thick by bolting them to the rafter.

Height-adjustable roof hooks are used to level uneven roofs.

• Max. height adjustment for pre-mounted clamp position: approx. 2.5cm

• Max. height adjustment for turned clamp: approx. 5cm

Some of the factors affecting the selection of roof hooks:

• The diameter of the attachment screw. We offer as standard an elongated hole in the upper part of the bracket with a diameter of 9mm.

• The static requirements for the installation sys-tem. We supply our hooks in bracket thicknesses 30x5, 35x6, 40x6 and 40x8.

• The demands made of the base plate holes:

Small base plate: 150 x 60 x 4, 8 holes @ 9mmStandard base plate: 180 x 80 x 4, 8 holes @ 11 mmBase plate for highest static load: 180 x 80 x 5, 12 holes @ 11 mm


45

Pantile tile roof hooks

Pantile tile roof hooks have been specially developed for use on roofs with pantile tile roofing and are screwed directly onto the rafter with two 8x100 hexagonal head wood screws.

Note:If you can not find the right roof hook in this catalogue, please ask us - other dimensions and custom designs are available.

Model Small base plate150x60x4 mm

Small base plate 150x60x4 mm

height-adjustable

Standard base plate 180x180x4 mm

Small base plate150x60x4 mm

Base plate for higher static loads

180x80x5 mm

Material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel

Dimensions Bracket: 30x5 mmHeight: 130 mm

Bracket: 30x5 mmHeight: 130 mm



Bracket: 40x8/6mmHeight: 130 mm

Details Elongated hole for attachment screw M8

Item no. 50554 50601 50843 50751 50842

Model 30x5 mm Height-adjustable 30x5 mm

Small base plate 150x60 mm

Height-adjustable150x60 mm

Plain sheet tiles360x180 mm

Material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Aluminium

Dimensions Bracket 30x5 mm Bracket 30x5 mm Bracket 30x5 mm Bracket 30x5 mm 360x180mm 360x180mm


The sheet tile is used for plain tile roofing and enables proper passage of the roof hook with-out pressing the upper roof hook upwards.

Item no. 50595 50596 50597 50598 50600 50599

Plain roof hooks

Plain roof hooks have been specially developed for use on roofs with plain roofing and are screwed directly onto the rafter with two 8x100 hexagonal head wood screws. An area of 16.5 to 36cm is covered with the rafter gaps.Because the long cantilevered bracket of the plain roof

hooks rests on the tile underneath, we recommend re-placing clay tiles with sheet tiles.


46

Clamp fastenings

Model Roof seam clampsA2

Kalzip clamps, upright, A2, with elongated hole

Kalzip clamps, an-gled, A2 Zambelli clamps, A2

Application

Roof seam clamps are used for standing seam roofs. The first rail position should not run paral-lel to the seam (oth-erwise a cross bracing must be used). The horizontal clamp gap should be 60-90cm. Clamp range: to 3.5mm seam thick-ness

Kalzip clamps have been specially developed for the round seams of Kalzip roofs.The first rail position should not run parallel to the seam (otherwise a cross bracing must be used). The horizontal clamp gap should be 60-90cm.

We offer two differ-ent Zambelli clamps specially for the RIB-ROOF 465 and RIB-ROOF 500 sheet roofs.The first rail position should not run paral-lel to the seam.The horizontal clamp gap should be 60-90cm.


Item no. 50606 50608 50607 50609 50610

Slate and shingle roof hooks

Two variants are offered depending on the type of roof-ing:

1. Short shingle roof hooks enable mounting on shingle roofs. EPDM tape is bonded in between the membrane and bracket for sealing or the roof hook is tarred in. Two 8x80 hexagonal wood screws are required for attach-ment.

2. Long slate roof hooks are suitable for larger roof slates and can be covered with roofing felt shingle on

shingle roofs. Holes are countersunk with Ø 7mm and are intended for 3 x flat head wood screws (6x80).The tiling sheet is used for slate roofing and replaces the roof slate at the roof hook position. The edge of the sheet (bent upwards) holds the slate above at the ap-propriate height.

Model Short, height-ad-justable 30x5 mm

Short, bracket 30x5 mm

Long, height-adjust-able 30x5

Long, bracket30x5 mm

Roofing sheet for slate roof hooks

Material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Aluminium


The roofing sheet is used for slate roofing and replaces the

roof slate at the roof hook position

Item no. 50589 50585 50590 50543 50591 50593


47

Profile rails

Technical details:Strength class F25 material: EN AW-6063 T6622.4mm slit width for accepting hammer-head screws with 11mm channel widthLower mounting slot = roof attachmentUpper mounting slot = module clamping

The rails have a length of 6m. Two parallel tracks are always used per module.

Model C profile DC profile Light profile Standard pro-file Heavy duty profile

Application

Used on trapezoidal sheet roofs in con-junction with EPDM sealing tape and drill-ing screws.Elastic section modu-lusWy = 0.98 cm³Weight 0.602 kg/m

Used for span widths up to about 1.20m depending on appli-cation. Preferable for sloped roofs.Elastic section modu-lus Wy = 1.67 cm³ Weight 0.82 kg/m

Low-cost alternative to the standard pro-file if side slots are not required. Span width up to 1.60 m. Elastic section modu-lus Wy = 3.444 cm³Weight 0.894 kg/m

Two addition slits al-low square and hex-agonal nuts to be accepted on the side. Span width to 1.60 m. Elastic section modu-lusWy = 3.67 cm³Weight 1.08 kg/m

Can be used for span widths up to 3.0m.

Elastic section modulus Wy = 14.166 cm³ Weight 1.931 kg/m

Material Aluminium

Dimensions 28x22mm 28x28mm 40x40mm 40x40mm 45x75mm

Item no. 50556 50555 50544 50545 50611

Clamping bracketsAluminium with M6 threaded plate, screw and washer

Screw (M6x45)

Screw (M6x45)

Screw (M6x50)

Screw (M6x50)

Screw (M6x50)

Screw (M6x55)

Screw (M6x55)

Screw (M6x55)

Screw (M6x60)

Screw (M6x65)

Screw (M6x65)

Screw (M6x70)

Module height 30 mm 32 mm 34 mm 35 mm 36 mm 38 mm 40 mm 42 mm 46 mm 50 mm 51 mm 55 mm

Item no. 50570 50571 50572 50546 50573 50574 50575 50576 50577 50547 50578 50579

Module clamping brackets are used at the end of each row or column to attach the modules. Clamping brackets must be adjusted to the thickness of the module frames.

Module clamping plates always clamp the modules be-tween two neighbouring modules. The M6 threaded plate is similar in shape to the head of a hammer-head screw. This is fixed to the screw with a special adhesive to en-able effective mounting of the clamping plates. When tightening clamping brackets and clamping plates, ensure that the threaded plate is turned into the DC pro-

file by 90° for the threaded plate to be secure in the profile. The distance between the modules in a column is determined by the hexagonal M6 screws of the clamping plates.

Ensure also that the clamping brackets press down on the module edge as straight as possible. All clamping at-tachments are then tightened to about 11-12 Nm.


48

Clamping plates 50x26x4 mm Aluminium with M6 threaded plate, screw and washer

Screw (M6x40)

Screw (M6x45)

Screw (M6x50)

Screw (M6x55)

Screw (M6x60)

Screw (M6x65)

Screw (M6x70)

Module height 23-27 mm

28-32 mm

33-37 mm

38-42 mm

43-47 mm

48-52 mm

53-57 mm

Item no. 50580 50581 50548 50582 50583 50549 50584

Screw (M6x40)

Screw (M6x45)

Screw (M6x50)

Screw (M6x55)

Screw (M6x60)

Screw (M6x65)

Screw (M6x70)

Module height 23-27 mm

28-32 mm

33-37 mm

38-42 mm

43-47 mm

48-52 mm

53-57 mm

Item no. 50612 50613 50614 50615 50616 50617 50618

Clamping plates 50x26x4 mm with potential equalisationAlu with 2 threaded pins, M6 threaded plate, screw and washer


49

Connectors

Rail connector, A2, complete

Longitudinal ex-pansion connector,

aluminium extruded profile

Connector plates, A2 Connector plates, A2

Application

Pre-mounted rail connec-tors are supplied in assembly systems with hammer-head screws.

The substructure is subject to a length change depend-ent on temperature. For a DC profile rail 6 metres in length, this change is approx. 5mm above the annual average.The simplest way to factor in this expansion is to use rails with a maximum length of 12m when mounting. If this is not possible, or only possible with considerable overhead, longitudinal expansion con-nectors are used.

General-purpose connectors for two 45 or 75 profiles - used with 4 x hammer-head screws (8x20).

General-purpose connectors for two 45 or 75 profiles - used with 4 x hammer-head screws (8x20).

Dimensions 22x8x150mm 80x80x4mm

Item no. 50550 50551 50553 50619 50620

Special clamps

SOLEOS also offers special clamps when using, for ex-ample, thin layer modules from NexPower or Black La-bel modules from Suntech.

• NexPower: available in black specially for use with clamps on the NexPower frame

• Suntech Black Label: optimised clamps for Black Label modules - produced with colour match and exact fit.

Also suitable for other modules.


50

Screws

Hammer-head screws, A2, complete

Anti-slip cylinder head screws, A2

Anti-slip tapping screws, A2

Stainless steel wood screw, A2

Application M8x20 M8x30 M8x40 M8x50 M8x60 M6x10 M4.8x16 8.2 x 100/70 Torx with cutting notch SPS plate head

Use

Hammer-head screws form the heart of the joint between the roof attachment element and DC profile as well as from the elevation bracket to the DC profile. In assembly systems, they are used complete as standard.

Used to tighten the roof hooks on the rafter

Item no. 50557 50621 50622 50623 50624 50558 50559 50233

Angle brackets and end closures

L-bracket, A2 Z-bracket, A2 End closures for dual C-profile rails, black, plastic

Dimensions 30 x 4 mm including 2 hammer-head screws

30 x 4 x 28mm including 2 hammer-head screws 28x28mm 40x40mm 45x75mm

UseCross connector for two 40x40 DC profile rail strings or one 28x28 DC profile rail string and one 40x40 DC profile rail string

Cross connector for 2 28x28 DC profile rail strings

The end closures form a neat end to assembly profiles and can prevent wind noise.

Item no. 50629 50630 50631 50552 50632


51

New to our portfolio, and available now, is the Solar Car-port rated at 5-5.5 kWp. This is achieved using 24 photo-voltaic modules. The angle of incidence can be adjusted within a range of 5° to 25°.

Simple installation and easy expansion are two major features of the design.

A profile attached underneath the modules as a sealing rail ensures the roof is watertight. This profile ensures orderly water drainage. A perforated plate is attached below the profiles to ad-

dress the safety issues pertaining to overhead glazing. The plate guarantees rear ventilation of the modules and can also be coloured so that unsightly cables cannot be seen.

Many other accessories, such as roof sheeting, gutter-ing and lighting, are of course also available.

NEW! Fill up with sunshineWith the Solar Carport

Do you want to give your carport colour-matching side walls? We offer the following solution:

Static cross beams made of zinc-plated steel lend the system stability. Select your very own colour from the current RAL range for the aluminium profiles.

We can supply the shapely and modern Carport in a standard size, as a double carport or with a field-wise extension option. You receive all fastening materials for the concrete foundation as well as detailed setup in-structions.

Use the roof to support a photovoltaic system.

NEW! The Carport — Elegant and Practical


53

An off-grid system is the name given to a self-contained energy supply system. These types of systems have no connection to an available power network. The following pages describe all of the components which make up an off-grid system:

• Off-grid inverters• Solar charge regulator• Batteries• Wind turbine

Please contact us should you not be able to find the prod-uct you are looking for. Our technical staff are available at all times to help out:

We provide support in the technical design of your project and provide you with technical documents - with tailor-made drawings for your project if so required.

Off-grid systems Made in Germany

54

What are off-grid systems?

Off-grid systems are used in areas where there is no elec-tricity network.

They are also used in applications such as toys, mo-bile phone chargers, garden lamps, allotments, mobile homes, holiday homes, residential buildings and parking meters.

Off-grid photovoltaic systems comprise a generator (solar module), a charge regulator and, where required, power conversion (off-grid inverter) and energy storage (battery).We will be glad to assist in the design and configuration

of your tailor-made solar system. For optimal system de-

sign, we will need certain information from you, without which we will be unable to generate a quotation.

Because solar irradiation levels and differ in every lo-cation on the planet, an exact description of the location is important (country, place, features of the surround-ings, type of roof, etc.)

Because the size of the system is heavily dependent on the daily consumption (in Wh), accurate information on individual consumers and how long they use the equip-ment must be available.

Off-grid systems

55

Local power generation is where the future lies, espe-cially in areas with no reliable public electricity net-work. Off-grid inverters enable local electricity networks to be set up to support any kind of alternating current consumers. The requirements for off-grid inverters are high - good conversion efficiency, high overload capabil-ity, tolerance to voltage fluctuations of batteries, and an economical operating state.

Not a problem for our KI family of off-grid inverters! They provide independent power supply in regions away from the grid under extreme conditions. The KI fam-ily comprises galvanically isolated devices with MOSFET

semiconductors.They convert the direct voltage (e.g. 12V, 24V or 48V)

of a battery into alternating voltage (230V/50Hz or 110V/60Hz). Even sensitive electronic devices such as energy-saving lamps and laptops can be run with it. Us-ing our inverters is often cheaper than purchasing less efficient 12V DC devices. Beware: Solutions with a "modi-fied sine wave voltage" (trapezium or triangular shape) or square wave voltages can even damage sensitive op-erating equipment.

Electrical details KI 250 KI 1000 KI 2000Nominal rating 30 min. 0.2 kW / kVA* 0.8 kW / kVA* 1.6 kW / kVA*

Nominal rating duration 200 800 1600

Nominal rating 5 min. 0.36 kW / kVA* 1.3 kW / kVA* 2.88 kW / kVA*

Peak rating 5 sec. 0.46 kW / kVA* 2.2 kW / kVA* 4.8 kW / kVA*

Output voltage 230 V/115 V 230 V/115 V 230 V/115 V

Type of output voltage Sine wave voltage, galvanically isolated between input and output

Output frequency 50Hz (60Hz on request)

Distortion factor max. < 3 %

Current limitation, output Electronically regulated

Efficiency max. 91 % 93 % 94 %

Input voltage 12 V 12 V/24 V 24 V/48 V

Input voltage max. +50 %

Permitted ambient temp. -15°C... +60°C**

Cooling Temperature-controlled fan

Protection class IP 20

Dimensions 130 x 88 x 216 274 x 125 x 354 274 x 125 x 454

Weight 3.3 kg 15 kg 23 kg

The KI family of off-grid inverters

* 30°C / ** power derating for high ambient temperatures.

Off-grid systems

56

Solar change regulators ‘Made in Germany’

High quality solar charge regulators - the right device for every purpose. From the smallest application right up to large-scale industrial use.

The Steca PR 10-30 family of charge regulators com-bines the latest charging technologies with much im-proved Steca-AtonIC charge state determination.

This results in optimal battery maintenance and checking of the maximum 900 Wp module rating which can be connected.

The Steca Tarom is a solar change regulator specially for use in telecommunication applications or in photo-voltaic hybrid systems. An array of interesting functions enables the user to adapt the regulator to special sys-tem conditions.

Specially designed for industrial and open-air appli-cations, the Steca Power Tarom is supplied in a IP-65 powder-coated steel housing.

Steca PR 10-30

Steca Tarom

Steca Power Tarom

TYP Modul-strom

Last-strom

Schutz

Kleinregler im KunststoffgehäusePR0303 3 3

IP32

Kleinregler mit Lastschalternur für 12V SystemePR0505 5 5

SOLSUM6F 6 6 Elektronische Sicherung, 4 LEDs, konfigurierbarSOLSUM8F 8 8SOLSUM10F 10 10SLX0606 6 6 programmierbare NachtlichtfunktionSLX1010 10 10wetterfeste Regler im IP65 GehäuseSLR4005 5 5

IP65

48V, analog, 3 LEDsSLR4010 10 10SLR2008 8 8 12/24V, analog, 3 LEDsSLR2016 16 16SLR308 8 8 Nachtlichtregler mit TagesschaltuhrSLR316 16 12SLR408 8 8 Nachtlicht; Wochen-Schaltuhr mit SommerzeitSLR416 16 12SLR145 45 30 12/24VSLR145V48BV52 45 30 48VKTY881-10 Temperatursensor für SLR.., 10mmACCharger2A5 IP65 Netzlader 2,5A @ 12VStandardregler mit grafischem LC-DisplayPR1010 10 10

IP32

grafisches LC-Display, elektronische Sicherung,LastschalterPR1515 15 15

PR2020 20 20PR3030 30 30TSPRK8 Temp.sensor für PR10..30; incl.1m KabelPR2020-IP 20 20 IP65 opt.: Alarm/MorgenlichtTSPRIP8 Tmp.sensor für PR2020-IP, incl Steckern, ohne KabelRegler mit LED AnzeigePRS1010 10 10

IP32 SerienreglerPRS1515 15 15PRS2020 20 20PRS3030 30 30MPPT2010 20 10 IP32 12/24VTarom SystemmanagerTarom235 35 35

IP32SystemladereglerTarom245 45 45

Tarom2401S 40 10Tarom440 40 40 48 Volt SystemladereglerTarom4401S 40 10Tarom2070 70 70

IP65

Power-TaromTarom2140 140 70Tarom4055 55 55

48 Volt Power-TaromTarom4110 110 55Tarom4140 140 70TarCom01 Datenlogger für Tarom, 1 MBit, incl. Kabel u. SoftwareTarComGSM Datenlogger mit Funkmodem, Antenne, SoftwareTarCom ETN Datenlogger mit Ethernetanschluß (LAN), SoftwareHS200 Stromsensor für Tarom, +/-200A, incl. KabelPA15 Receiver/Laststeller für Tarom, 12-48V, 15A, IP22TSK8, TSK10 Temp.sensor für Tarom, mit Stecker und 3,5m KabelBewegungsmelder, SchaltuhrenIRS 1007/45 IR-Sensor IP65 für SLR308/316, 45° 7mIRS 1008/180 IR-Sensor 5A Last, 180°, 7mIRSLBP120 IR-Sensor IP54 10A Last, 120°, 10mUHRFL12V24H Schaltuhr Tagesschaltuhr, 6..24VUHR12VSC28 Schaltuhr Sommerzeit, WochenuhrLampenESL11/7/5 Energiesparlampe, 11/7/5 Watt, Warmton, 12V, E27ULED30WK3 3W PowerLED im Alu-Gehäuse; 3m KabelULED18WC27 1,1W LED Lampe, Warmton, E27 Regler für thermische Solaranlagen, alle mit beleuchtetem LC-DisplayTR0201 Relais, 2 Eingänge, HandschalterTR0301 Relais, 3 Eingänge, Handschalter

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57

Power.com SB closed lead batteries

Type C10**/1.80 V Ah

C5**/1.77 V Ah

C3**/1.75 V Ah

C1**/1.70 V Ah

C1/2**/1.65 V Ah

C1/6**/1.60V Ah

Weightkg

Length Lmm

Width Wmm

Height Hmm

Power.com SB 12 V 50 52.7 51.5 49.2 41.8 35.8 25.3 26.0 229 177 230

Power.com SB 12 V 60 63.2 56.5 54.3 46.1 39.5 28.0 26.5 229 177 230

Power.com SB 12 V 80 80.4 78.5 75.0 63.7 54.5 38.8 37.5 344 177 230

Power.com SB 12 V 100 94.8 85.0 81.3 69.2 59.0 42.0 38.0 344 177 230

Power.com SB12 V 110 111.1 108.0 103.5 88.1 75.5 53.7 52.0 498 177 230

Power.com SB12 V 130 128.9 115.5 110.7 94.1 80.5 57.2 52.5 498 177 230

Power.com SB 12 V 140 142.2 127.5 122.1 104.0 89.0 63.2 54.5 498 177 230

Power.com SB6 V 170 170.0 143.1 133.2 110.0 94.4 66.3 32.0 242 170 275

Power.com SB6 V 220 220 185.2 172.4 142.4 122.2 85.8 41.0 308 170 275

Power.com SB6 V 400 400 374.5 351.7 296.5 256.4 173.2 25.0 178 154 314

Technical details

Product features:

• Electrolyte fixed in vylene= Reduced servicing (no topping up of water)= Horizontal operation

• Reignition protector and central venting integrated in cover

= Increased safety against explosion hazard= Level battery cover with integrated handle

= Easy to clean surface= Simple use

• Compound terminal/system connector= Elimination of corrosion= Short-circuit protection during installation

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Power.bloc OPzS closed lead batteries

Technical details

TypeCnom/1.80

V Ah*

C10/1.80 V

Ah**

C5/1.77 V Ah

C3/1.75 V Ah

C1/1.67 V Ah

Weight kg

Weight of elec-trolyte in kg (1.24 kg/l)

Length L mm

Width mm

Height Hmm

12 V 1 OPzS 50 50 50 44 39.0 28.4 37 15 272 205 383

12 V 2 OPzS 100 100 101 88 77.7 56.9 48 13 272 205 383

12 V 3 OPzS 150 150 151 132 117.0 85.3 67 18 380 205 383

6 V 4 OPzS 200 200 202 176 155.0 114.0 47 13 272 205 383

6 V 5 OPzS 250 250 252 220 194.0 142.0 60 20 380 205 383

6 V 6 OPzS 300 300 302 264 233.0 171.0 67 18 380 205 383

Product features:

• Tube plate= Maximum cycle lengths

• DIN product in contemporary design= Compatibility when replacing existing systems

• Shock-resistant, highly-translucent PP= Resistance to popular cleaning agents = Easy checking of electrolyte level

• Level battery cover with integrated handle= Easy to clean surface= Simple use

• Compound terminal/system connector= Elimination of corrosion= Short-circuit protection during installation

• AquaGen recombiner (optional)= Extreme prolonging of the water top-up interval (to maintenance-free state)

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OPzS closed lead batteries

Technical details

Type CNom/1.80 V Ah *

C10/1.80 V Ah **

C5/1.77 V Ah

C3/1.75 V Ah

C1/1.67 V Ah

Weightkg

Weight of electrolyte in kg (1.24 kg/l)

Length Lmm

Width Wmm

Height Hmm

4 OPzS 200 200 213 182 161 118 17.2 4.9 105 208 420

5 OPzS 250 250 266 227 201 147 20.8 6.1 126 208 420

6 OPzS 300 300 320 272 241 177 24.3 7.2 147 208 420

5 OPzS 350 350 390 345 304 217 26.9 7.9 126 208 535

6 OPzS 420 420 468 414 364 261 31.5 9.4 147 208 535

7 OPzS 490 490 546 483 425 304 36.1 10.9 168 208 535

6 OPzS 600 600 686 592 511 353 44.8 12.9 147 208 710

8 OPzS 800 800 915 789 681 470 61.3 16.9 215 193 710

10 OPzS 1000 1000 1143 986 852 588 74.6 21.1 215 235 710

12 OPzS 1200 1200 1372 1184 1022 706 88.0 25.5 215 277 710

12 OPzS 1500 1500 1609 1398 1197 784 114.3 34.2 215 277 855

16 OPzS 2000 2000 2146 1864 1596 1045 151.5 48.0 215 400 815

20 OPzS 2500 2500 2682 2330 1995 1307 193.0 68.0 215 490 815

24 OPzS 3000 3000 3219 2796 2394 1568 246.0 76.0 215 580 815

Product features:

• Tube plate= Optimal cycle lengths

• DIN product in contemporary design= Compatibility when replacing existing systems

• System terminal/system connector= Elimination of corrosion= Short-circuit protection during installation

• AquaGen recombiner (optional)= Extreme prolonging of the water top-up interval (to maintenance-free state)

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60

AquaGen® premium.top Recombiner system for stationary batteries

Functional description

When using the AquaGen® premium.top recombination system, the hydrogen and oxygen created in the battery during water replacement are routed into the AquaGen® stopper.

An integrated stainless steel catalyst is used to recom-bine these gases, creating water vapour. This water va-pour condenses on the sides of the AquaGen® stopper. The water drops formed flow downwards and are rechan-nelled into the battery.

The efficiency of this recombination is up to 99%. This efficiency drastically reduces the overhead for topping up water (to the maintenance-free state). With the re-combination of gases created, the ventilation require-ment can be drastically reduced in line with EN 50272-2 / DIN VDE 0510 Part 2.

Maintenance-free state without limitations

When using the AquaGen® premium.top, recombination does not take place on active components (electrodes) or in the battery. The AquaGen® premium.top recombin-er is installed on the battery as an external component. This avoids temperature rises in the battery.

Isolation of the recombination process from the active components of the battery enables maximised mainte-nance-free operation (as with closed batteries) without reducing the expected service life and without restrict-ing operating conditions. The AquaGen® premium.top H is available in capacities

up to 340 Ah and for applications with size restrictions (such as height in regard to battery configuration and depth in regard to cell dimension).

Product features:

• Integrated catalyst= Extreme prolonging of the water top-up interval (to maintenance-free state)= Reduced ventilation requirements and hence cost reduction in ventilation and air-conditioning

• Integrated bi-directional valve= Maximised efficiency of the recombination on the level of closed batteries

= No escape of gas or particulate matter (equivalent to closed batteries)

• Integrated flame arrestor= Reduced battery-related explosion risk

• Integrated absorber= Operational over the entire life of the battery

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61

Superwind - The perfect compliment for not so sunny days

The Superwind is a small wind turbine for professional use.

The technological concept, blade adjustment and pre-mium quality mean that these wind turbines offer opti-mal reliability and are a cost-effective alternative and a perfect complement to photovoltaic systems - especially in regions with no link to the grid.

High level of performance and low noise emissions are particular features.

Technology

Superwind turbines are redefining the technological state of the art. They satisfy the highest professional demands and can be operated fully unattended without restriction - even in extreme climatic conditions.

With their well-thought-out overall design and aerody-namic rotor control, they offer the highest levels of reli-

ability and operation safety and are the system of choice when it comes to reliable energy supply.

In order to achieve aerodynamic rotor control, the controller mechanics are fully integrated into the hub and are used to adjust the rotor blades (as in large-scale systems). Aerodynamic and centrifugal forces are used for adjustment - these are created at the rotor on the strength of the special geometry and kinematics whilst running, and act upon the controller. The rotor blade ad-justment mechanism responds very quickly and controls with precision the power delivered and the rotor speed of the wind turbine.

For the user, this means the highest level of opera-tional safety under all operating conditions.

Technical details Superwind

Nominal rating 350 W

Nominal speed 12.5 m/s

Switch-on speed 3.5 m/s

Switch-off speed none

Rotor diameter 1.20 m

Number of blades 3

Rotor blade material CFK

Speed 500 - 1300 rpm

Turbine Permanent magnet

Nominal voltage 12 VDC / 24 VDC

Speed control Rotor blade adjustment

Power control Rotor blade adjustment

Main brake Turbine short-circuit

Total weight 11.5 kg

Rotor thrust, operation 70 N

Rotor thrust, extreme gust of wind 220 N

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62

Also suitable for turbulent sites

A wind vane is used to provide a yaw system. This has been designed so that the Superwind remains steady in wind, even when situated in turbulent locations. The same applies when used on yachts - neither the listing of the boat nor the rolling movements from the wind unsettle the Superwind. Slip-rings are used to transfer the power from the yaw part to the fixed part of the wind turbine.

Materials

Premium quality and corrosion-resistant materials are used in production. All of the mechanical components are integrated into the housing and are well protected from any dust, salt and moisture penetrating the hous-ing. The housing components and the wind vane are made of a seawater resistant aluminium alloy and are also powder-coated. All steel components, such as ax-les, shafts, bearings and bolts, are made of V4A steel. The rotor blades are made of a carbon fibre strength-ened and UV-resistant synthetic material.

SCR Marine charge regulator:

Nominal voltage 12 V/ 24 V Charge end voltage 14.2 V/ 28.4 V Factory setting Max. current for load resistors: 40 A/ 20 A

Stop switch

The Stop switch is used to switch off the device (for example for maintenance work)

The switch has two positions: RUN: The positive line of the turbine is connected to the positive line of the battery. The negative line of the turbine is connected to the negative line of the battery.

STOP: The positive and negative lines of the turbine are connected together. Turbine short-circuit brakes the rotor. Positive and negative lines of the battery are open and disconnected from the wind turbine.

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63

Example of an off-grid system: ‘Summer house’

Calculated for the following use:

Summer house usage from March to SeptemberLocation: Freiburg area3 hours TV per day230V energy-saving lights

3 x lighting outlets @ 11 W for approx. 2 hours per day. Upgrading presents no problem in the event of increased requirement.

The overall system comprises of the following compo-nents:

1 x 75W solar module1 x assembly stand for sloped roof1 x 12V/10A solar charge regulator1 x 12V/110 Ah battery1 x 200W/ 230V 50Hz sine wave off-grid inverter

We will be glad to provide you with a quotation tailored specifically to your requirements. Please use the ques-tionnaire to provide us with the information necessary for a concrete quotation.

Example of an off-grid system: ‘Residential house’

Calculated for the following use:

Use of house over the whole yearLocation: Malaga, SpainUse of all normal household appliances: TV, fridge and freezer, vacuum cleaner, lighting, computer and coffee machine.This system is also intended to serve as an example and

is extendable. Here too a solar power system can (and must) be tailored to your requirements. The ability to provide power to systems using the sun is virtually un-limited.

The overall system comprises the following components:

12 x 165W solar module1 x assembly frame for sloped roof1 x 70A solar charge regulator1 x Super Wind 350 W wind turbine1 x mast for wind turbine1 x charge regulator for wind turbine1 x OPzS battery, 48V / 3665 Ah3 x 2000W/ 230V 50Hz sine wave off-grid inverterAccessories (cables, sockets, etc.)

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64

The reCUBE was specially devel-oped for use in areas away from the grid. It forms a mobile sup-ply unit which can work without a diesel generator and which is completely based on renewable energy sources.

It uses a PV generator to con-vert solar power into electricity and stores this in a battery. The system is aided by a wind wheel which compensates for the lack of solar power at night and dur-ing months with less sunshine. At the heart of the system is a KACO off-grid inverter (model K 3000) which can provide a maximum power of 9 kW at short notice. The system is tailored to the re-quirements of the customer and

is provided to the customer as a completely configured unit. The reCUBE is also available in versions tailored to the needs of the customer. The number of modules (6 or 9) can be speci-fied by the customer to align the power of the PV generator to re-quirements. In addition, a bypass switch for connecting the reCUBE to an existing or future electric-ity network is provided.

After the connection is made, the reCUBE checks the actual en-ergy provision of the network and accepts the supply if the network cannot deliver any power.

The reCUBE - The independent off-grid system

Technical details 175-75-4-0.1 175-75-4-1.1 175-00-4-0.1 175-00-4-1.1Energy source 1 (PV generator) 1750 W 1750 W 1750 W 1750 W

Energy source 2 (wind turbine) 750 W 750 W - -Output voltage 230 VAC / 50 Hz (other values available on request)

Nominal output rating 3000 W

Output rating (5s) 4500 W

Output 1, high priority Operation between 21.6 V DC - 30.0 V DC (battery voltage)

Output 2, low priority Operation between 22.8 V DC - 30.0 V DC (battery voltage)

Battery a) 420 Ah/24 V DC (other values available on request)

Connection to external electricity network (online operation)* yes yes

Connection to external electricity network (online operation)** yes yes

Max. efficiency (internal sine wave inverter) 95%

Nominal voltage of the direct current system 24 V DC

Cooling Convection

Protection class IP 44

Connections Output 1, output 2 internal

H x W x D 6‘ container / 1980 x 1950 x 1910 mm

Weight 1600 kg 1470 kg

Technical details

Off-grid systems

65

The reCUBEThe Suntainer for off-grid regions

Interior layout

Off-grid inverter Terminals Solar and wind charge regulator

Setup

Off-grid systems

67

In addition to the major components (modules ,inverters and assembly systems), an array of different electrical accessory products are also available, which we would like to introduce to you here.In our accessories portfolio:

• Solar cables• Plug-in connector systems• Sockets

When selecting products, we pay particular attention to long life, highest quality and simplicity of use so as to guarantee reliable and simple assembly.

Accessories

68

Model Solar cable, 1 x 4 mm² Solar cable, 1 x 6 mm²Item no. 50381 50729

Cross-section 4.0 mm² 6.0 mm²

Colour Black Black

Extended temperature range - 40°to + 120°C - 40°to + 120°C

Short-circuit temperature + 250°C + 250°C

Leads E-Cu tinned to IEC 60228 Class 5

Cable diameter 6.8 mm 7.5 mm

Standards TÜV 2 PFG 1169/08.07, R 60027876Conformant to RoHS 2002/95/EC directive

Guarantee 20 years

Solar cables

Our solar cable are made of tinned, fine-wired copper with a double jacket as an insulation layer. We supply our cables with different external diameters depending on the customer-specific requirement profile. All cables are TÜV certified. Strippable or bonded sheathing is a typical feature of our solar cables. The cables feature high temperature resistance and mechanical stability and are UV and ozone resistant. The expected service life for trouble-free use is 25 years.

The cable varieties shown here only represent a se-lection of all available cables. We have decided to only offer our solar cables in black. There are two reasons for this:

Firstly, black cables are more stable under exposure to UV light. With red and blue cables, UV light penetrates relatively deeply into the insulation. This means that the UV stabilizers in the material intervene to protect the

base material.With black cables, the pigments producing the black col-our also help to absorb UV radiation. So UV radiation does not penetrate deep into the material. The conse-quence is long service life of the insulation.

Perceived safety is another reason for colour coding between the positive and negative lines. Many invert-ers have been damaged by attaching the red cable to the positive terminal and the blue cable to the negative terminal.

We therefore recommend always running a polarity check with the meter before connecting to the inverter. We see the lack of colour coding as a gain in safety dur-ing installation because the polarity must be determined with a measurement.

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69

Connectors and sockets

Huber und Suhner is a leading manufacturer and supplier of components and systems for electrical and optical connection technology. Their products for these applications include:

• Single and multiple wire copper cables, system and hybrid cables • Resistive components

• Environmentally-friendly cables and cable looms

Other major features of the products:

• Robustness and longevity• Thermal resistance• High loading capacity, even in extreme conditions

Model Socket4 mm²

Socket 4 mm²

Socket6 mm²

Crimp case

Crimp-ing tool, 4 and 6 mm²

Con-nector4 mm²

Con-nector 4 mm²

Con-nector 6 mm²

Descrip-tion

Plug-inconnec-tor

With twist-lock

With twist-lock

Tool ToolPlug-inconnec-tor

With twist-lock

With twist-lock

Model no. 50287 50741 50952 50945 50742 50286 50740 50951

With over 15 years’ experience in this field, Multi-Con-tact is a leading supplier of reliable plug-in connector systems for the photovoltaic sector. Pre-configured con-nectors, sockets and cables enable quick, simplified installation on-site, meaning a significant reduction in installation costs. Designed for high voltage and ampac-

ity, the plug-in connectors are fully protected against accidental contact and, with protection class IP67, sat-isfy the requirements of the PV industry. They feature proven MC contact lamella technology for high energy efficiency and a long service life.

ModelMC 3 socket PV-KBT3II

MC 3 connec-tor PV-KST3II

MC 3 Y-socket PV-AZB3-UR

MC 3 Y-con-nector PV-AZS3-UR

MC 3 crimp-ing tool PV-CZM-16100A

MC 3 tool case set PV-WZS-Set

MC 4 socket PV-KBT4/6I

MC 4 connec-tor PV-KST4/6I

MC 4 Y-socket PV-AZB4

MC 4 Y-con-nector PV-AZS4

MC 4 crimping tool PV-M-19100

MC 4 tool case set PV-WZ4-Set

Descrip-tion

Plug-in connec-tors

Plug-in connec-tors

Branch socket

Branch connec-tor

Tool ToolPlug-in connec-tors

Plug-in connec-tors

Branch socket

Branchconnec-tor

Tool Tool

Model no. 50366 50365 50440 50441 50468 50449 50363 50361 50423 50424 50367 50368

Multi-Contact

Huber&Suhner

Accessories

70

If you are not sure which connectors are required and you do not want to buy expensive specialist tools for every connector model, we can provide you with a solu-tion:

Butt connector set model no.: 50400 comprising:1 x butt connector 4-6 mm²1 x special shrink hose with hot-melt adhesive, resistant

to UV light and weatherproofThe butt connector set is a low-cost alternative to the

many different plug-in connectors available on the solar market for which expensive specialist tools must be pur-chased. Standard electrician’s tools are all you need to work with the butt connector set.

Plug-in connectors

A perfect and inexpensive connection in 3 steps:

Step 1: Strip outer cable sheathing by about 14mm, the inner one by about 7 mm

Step 2: Push the shrink hose over the cable and place the butt connector into the crimper. Insert cable end and crimp. Repeat the process with the other end of the cable.

Step 3: Push the shrink hose over the crimping point and crimp until adhesive escapes at the ends of the shrink hose.

Accessories

71

Installed rating: 10.5 kWpLocation: Zülpich-Juntersdorf, GermanySolar modules: Suntech STP 175S-24 Ac

Installed rating: 37.24 kWp Location: Kerpen, Germany — SOLEOS warehouse roofSolar modules: NexPower NH 100 AX

Installed rating: 7.36 kWp in GermanyLocation: Flachslanden, GermanySolar modules: SOLEOS 240

Reference systems

Reference systems

72

Installed rating: 3 kWpLocation: Bougainville, FranceSolar modules: Suntech Power STP 200-18 Vd

Installed rating: 300 kWpLocation: Navarra, SpainSolar modules: Suntech 180S 24 AC on Arbol 5 tracker

Installed rating: 149.520 kWp Location: Quarrata, ItalySolar modules: Suntech Power 280-24 Vd

Reference systems

73

Publisher SOLEOS Solar GmbH www.soleos-solar.de

Design and layout: necom advertising agency

Photos SOLEOS Solar GmbH We would like to thank our suppliers for their friendly cooperation:Kaco new energy, Suntech Power, Yingli Solar, NexPower, Upsolar, SolarLog, Altec, Regtec, Steca, Hoppecke, Superwind, Sunny Clean

Text and figures are technically correct at the time of going to print.Subject to technical changes.We assume no liability for erroneous information.

SOLEOS and SOLEOS SOLAR are registered trademarks of SOLEOS Solar GmbH.Copyright for all articles by SOLEOS Solar GmbH.

Reprint is only permitted with written consent from the publisher.

Full catalogue SOLEOS Solar GmbH Version AN_31032010

Legal notice

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Telephone: +49 2227 9291 0 | Fax: +49 2227 9291 22

Email: [email protected] | www.soleos-solar.de

soleos solar France S.A.S.

Route de Villepècle - Espace Green Park, Bâtiment A

91280 Saint Pierre du Perray | France

Tel: +33 164 98 14 80 | Fax: +33 164 85 01 19

Email: [email protected] | www.soleos-france.com

soleos solar S.L.

Avenida M-40 nº17 B28 | 28925 Alcorón, Madrid | Spain

Tel: +34 916 33 26 30 | Fax: + 34 916 33 42 19

Email: [email protected] | www.soleos-solar.es

soleos solar Co., Ltd.

Li Hu Building Room No. 1401 | Wuxi 214000 | Jiangsu Province | China

Tel: +86 138 16 96 56 41

Email: [email protected] | www.soleos-solar.com

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