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Volvo Construction Equipment VTU _ Edusat Program 1 22-06-15 Basics of Soil Compaction Methods & equipment K.Ramanath General Manager & Dean RASTA Road Machinery Business Line Volvo India Private Limited

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Page 1: Soli Comp Cation - VTU Edusat com

Volvo Construction Equipment VTU _ Edusat Program

1 23-04-12

Basics of Soil Compaction Methods & equipment

K.RamanathGeneral Manager & Dean RASTA

Road Machinery Business Line Volvo India Private Limited

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Soil Compaction

Cost of earth work – 30% Cost of road project

Increase in heavy axle load application

Well compacted sub-grade results in economy of pavement thickness

Proper compaction has great economic implications

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Road - cross section

40 mm80 mm80 mm

300 mm

300 mm

150 mm150 mm

200 mm

200 mm 200 mm

Asphalt concrete / wearing courseDBM } Aggregate 67%,stone dust 24%DBM } Sand 9% Bitumen 5%

WMM / WBM

WMM / WBM

GSB }GSB } Aggregate up to 80 mm

Soil } }

Soil } Muram }Soil }

10% Road thickness comprises of asphalt work - 65% of total value

Flexible pavement

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Objectives Of Soil Compaction

Increase in strength

Reduction in compressibility

Reduction in tendency for subsequent

changes in moisture content

Reduction in erodability

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Factors Influencing Compaction

Type of soil

Moisture content

Compactive effort - Energy applied per unit weight of soil

- Weight of rammer, height of fall, number of blows

- Weight of roller, number of passes

Thickness of lift and type of compacting equipment (for field compaction)

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Moisture Content

Water acts as a lubricant

Too much

– takes up space

– does not allow bonding

Too little

– same compactive effort, lower compaction

OMC of fine grain soils is higher than coarse grain soils

OMC - The moisture content of the soil at which maximum density can

be achieved for a given amount of compactive effort

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Moisture content - % by dry weight

Dry Density

Max Dry Density

Optimum Moisture content

Page 8: Soli Comp Cation - VTU Edusat com

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Laboratory Compaction Tests

Dynamic Compaction

– IS light compaction / standard proctor test

– IS heavy compaction/ modified proctor test Static Compaction

Kneading Compaction

Vibratory compaction

usually static or dynamic compaction is adopted

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Comparison Of Compaction Tests

Standard Proctor Test Modified Proctor Test

Soil passing 20 mm / 37.5 mm IS sieve Soil passing 20 mm / 37.5 mm IS sieve

Soil compacted in 3 layers, 25 blows / 55 blows

Soil compacted in 5 layers, 25 blows / 55 blows

Soil compaction by 2.6 kg hammer, 31 cm is height of fall

Soil compaction by 4.89 kg hammer, 45 cm is height of fall

Adopted for rural roads specifications Adopted for MORTH specifications

Used for Internal roads in urban areas and village roads

Used for NH, SH, MDR and arterial roads in urban area

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Moisture-density Relationship For Different Types Of Soils

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Field Control Of Compaction

Measurement of dry density

– Core cutter method (IS: 2720 (Part 29) - 1975)

– Sand replacement method (IS: 2720 (Part 28) - 1974)

– Nuclear density & moisture gauge (ASTM D- 2922)

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Sand Replacement Method Sand Replacement Method

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Nuclear Test

If calibrated

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Field Control Of Compaction Contd…

Measurement of moisture content

–Oven Dry Method

–Sand bath drying method

– Infrared torsion balance method

–Speedy moisture meter (IS 2720 (Part 2 - 1973)

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Rapid Moisture

Meter MethodInfra Red Torsion Moisture

Balance Meter

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Soil Compaction

Soil Compaction is the process whereby soil particles are constrained to pack more closely through a reduction in air voids by mechanical means

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What is Compaction?

The act of artificially densifying or increasing the unit weight of soil by application of external forces

Reducing the voids or pore spaces to a minimum

Increasing the solid particle content to a maximum.

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Compactive Force

Water Air

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Details of Compactive Effort ( Compaction methods )

Static Pressure - weight of the machine - Masstransmitted onto the ground.

Impact - blows like that of a hammer

Vibration - energy resonates the materialinto a state of equilibrium

Manipulation - mends, shears and kneads

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Static Pressure

Compaction in Road Building is not just applying pressure

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Compactive Effort: Static

Weight

Three Wheel Static Roller

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Compaction Effect of 8 Ton Static roller

RH Rear Drum

LH Rear Drum

Static Load 2510 Kgs

Static Load 2510 Kgs

Static Load 2980 Kgs

Front Drum

Linear applied load - 47.24

Linear applied load - 47.24

Linear applied load - 29.33

508 mm 508 mm

1016 mm

After the first pass

• 38% Lower density on Front drum

• Higher density on Rear drum.

• Uneven mat finish.

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Total applied force on rear drum = 4950 kgs ( Linear applied load = 41.25 )

Total applied force on Front drum = 4950 kgs ( Linear applied load = 41.25 ) Equal density over full

roller width. Even mat surface after first pass

Rear Drum

Front Drum

Tandem Roller - Compaction effectDrum width - 1200 mm

1200 mm Compacted width

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Two Wheel Static roller

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Compaction Effect - Impacts

Achieve compaction -

through a series of blows

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Compaction Effort: Vibration

More effective in overcoming internal friction and cohesion Higher in-place density

Proven the most cost effective

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AMPLITUDEAMPLITUDE

1.7 mm

Vertical Distance of Drum Travel

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Frequency

ROLLER DRUM

Defined: Number of complete cycles, (speed) of the rotating device, (weight) measured in vibrations per minute (vpm).

IMPACT SPACING

( 1 Impact every 20 - 25 mm of travel )

LOW HIGH

Impact Spacing

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Vibrations

Compaction occurs from the bottom to thetop of the surface.

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Compactive Effort: Vibration & Impact

Weight

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Material Natural Frequency

Soil type Graded sand

Graded sand, wet

Coastal sand, dry

Clay

Clay, dry, mixed w/gravel

Sandy gravel

Firm silt

Loose silt

Frequency

1980 VPM (33hz)

1440 VPM (24hz)

1320 VPM (22hz)

1200 VPM (20hz)

1110 VPM (18.5 hz)

1500-1740 VPM (25-29hz)

1500-1740 VPM (25-29hz)

1260-1980 VPM (21-33hz)

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Compactive Effort: Vibration & Manipulation

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Pad foot Soil Compactor

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References

1.IRC Special Report “ State of Art : Compaction of Earthwork and Subgrades”HRB , 1999

2.HMSO publication, Soil Mechanics for Road Engineers

3.Specifications for Road and Bridge Works, IV Edition, MoRTH, IRC Publication

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Thank you for your attentionThank you for your attention

QuestionsQuestions ? ? ?