solid control

Solids Control, Pressure Control & Waste Management

version 5

Solids Control, Pressure Control & Waste Management Version 5

Our Company is committed to continuous improvement of its global health, safety and environmental processes while supplying high-quality, environmentally responsible products and services to our customers.

1Version 5 Solids Control, Pressure Control & Waste Management

Overview 2

Rig-Equipment Engineering 6Integrated Package Delivery 6

Solids Control and Products 10Drilling Waste Management Systems 10Mud Mixing System 12Shakers 18BEM-650 Shale Shaker 18MD-3 Shale Shaker 22Meerkat PT Shale Shaker 24Mongoose Pro Shale Shaker 30Mongoose PT Linear- And Dual-Motion Shaker 37Vibratory systeMs analysis testing (Vsat) 45Mud Cleaners 46High-Volume Mud Cleaners 46Centrifuges 50414 Centrifuge 50518 Centrifuge 52CD-250 Centrifuge 54CD-500 Centrifuge 56CD-500 Centrifuge Electric-Drive High-Volume 58CD-500 Centrifuge Fully Hydraulic High-Volume 60CD-500 Centrifuge Slim-Line High-Volume 62CD-600 Centrifuge 64Drilling FluiDs TemperaTure ConTrol sysTem 66FluiDs proCessing sysTem (Fps) 67Screens 70Composite OEM and Replacement Screens 70Duraflo AXIOM Screens 74Duraflo Composite OEM Screens 76Duraflo Composite Replacement Screens 78Hiflo Composite Replacement Screens 82

Drilling Waste Management 84Cuttings Handling & Transportation 84CleanCut Cuttings Collection & Transportation System 84VaCuuM ColleCtion systeM 91Verti-G Cuttings Dryer 95Verti-G Low-Profile Cuttings Dryer 98Cuttings Treatment 99Bioremediation Technology 99fox systeM enHanCeMent 100Hammermill 101Rotary Kiln 103Thermal Desorption Technologies 104

tHerMal PHase seParation 106Waste Injection 107WI Training Centers 109Liquid Waste Treatment 110Dewatering 110reClaiM Technology 112

Pressure Control, Frac Flowback and Well Testing 114CarbontraCker 114D-gassers 1163 PHase sePerator 116CD-1400 Centrifugal D-gasser 117Compact Vacuum D-gasser 119Horizontal D-gasser 121Vertical D-gasser 122muD/gas separaTors 123MuD/gas seParator 123MuD/gas seParator re-CertifiCation serViCe 125suPer MuD/gas seParator (SMGS) 126toga System 128Drilling Chokes 132autoCHoke 132low Pressure autoCHoke (lPaC) 134suPerCHoke 135esuPerCHoke 136Pressure & Fluid Management System 137oPtiM-izer 137Pressure & fluiD ManageMent systeM (PFMS) 138Pipeline Services 142

Choke maniFolDs 143

Waste Management 144Tank Cleaning 144Automatic Tank Cleaning 144Production Tank Cleaning 146Oilfield Water Management 147aqualibriuM Oilfield Water Management 147Multi-PHase Clarifier (MPC) 148Slop Treatment 150The enViroCenter Process 150enVirounit 152Production Waste Management 154

Process Control & Rig Instrumentation 156SG-smarT Data-Acquisition System 156

Table of contents

2Solids Control, Pressure Control & Waste Management Version 5

Solutions for you and your well

Drilling Fluid Systems & Products Wellsite and project engineering

Simulation software Drilling-fluid systems and additives alPine sPeCialty CHeMiCals*

feDeral* Wholesale HDD Mining & Waterwell Technical support

Solids Controls, Pressure Control & Waste Management Rig-equipment engineering

Solids control Solids-control systems Mud mixing Shakers Mud cleaners Centrifuges fluiDs ProCessing systeM (fPs)

Cuttings handling and transportation

Oilfield screens Waste injection Cuttings treatment

Pressure control D-gassers Disc-type chokes Shuttle chokes Choke consoles Pressure & fluiD ManageMent systeM (PfMs)

Rig instrumentation Enhanced fluids treatment Vessel cleaning Produced water treatment Production waste management


Production Technologies Specialty production chemicals Chemical management Drag reduction H2S treatment Descaling, decontamination

and decommissioning Commodity and utility chemicals Produced water treatment Production Waste Management

Completion Fluid Systems & Products, Reservoir Drill-In Fluids, Breakers, Filtration & Specialized Tools Engineering/simulation software Reservoir drill-in fluids Intervention fluids Breakers Spacers and Displacement Chemicals Specialized Tools Completion Fluids Filtration Fluid-loss control systems Packer fluids


We work with operators to: Address specific waste

management challenges while keeping pace with drilling

Meet or exceed local regulations, as well as corporate responsibility and sustainability objectives

Improve well site economics and the viability of operations

Minimize produced waste volumes and treatment requirements

Introduce onsite treatment capabilities that minimize or remove the need for costly waste transportation

Increase the reuse of valuable drilling fluids and natural resources to minimize consumption and waste volumes

Preserve fluid quality to protect downhole equipment, prevent NPT, improve drilling performance and protect the production potential of the reservoir

Broad capabilities for diverse challengesWherever you operate, M-I SWACO provides access to global capabilities and leading technologies, supported by a network of unmatched resources and specialist expertise.

Through a longstanding program of research and development, M-I SWACO strives to constantly improve the performance of our technologies. This commitment also results in innovations designed to meet the changing requirements of a new generation of wells.

Dealing with the high volumes of solids and fluids produced while drilling is only part of todays Drilling Waste Management story. M-I SWACO offers a proactive approach that provides new opportunities to reduce the consumption of resources, and increase their reuse. Alongside compliance with environmental regulations, our solutions are also helping customers improve performance; both operationally and economically.

Performance beyond complianceDrilling Waste Management

Unconventional gas resources and deepwater plays

On and offshore operations

5Protecting people, safeguarding placesWherever they are, M-I SWACO people are dedicated to operating safely; protecting their colleagues, customers and the communities in which they work. Whether operating at pristine frontiers or in established, mature fields, they respect these environments at all times. From the lab to the office to the wellsite, each member of the M-I SWACO team is dedicated to meeting client expectations.

Supporting a full range of operationsM-I SWACO can help customers improve performance and protect valuable assets across the full E&P lifecycle. Drilling Waste Management is one of a wide range of technical disciplines that also include: Drilling Fluids and Systems Completion Fluids and Systems Production Technology and Chemicals

Environmentally-sensitive regions

Remote locations and hostile environments

Version 5 Solids Control, Pressure Control & Waste Management


Integrated Package DeliveryRig-Equipment Engineering

Reduce risk. Lower costs. Get meas urable, improved results on your next projectThose are the exact results that the M-I SWACO Integrated Package Delivery (IPD) capabilities deliver through integrated mud mixing, fluids processing, drilling and Drilling Waste Management (DWM). We can apply this inte gration to our drilling and DWM product lines across the globe, helping you succeed in harsh environments, where extended life requirements of assets and facilities matter most, where QHSE issues demand continual close attention, and where it makes good business sense to reduce spares.

As the worlds largest supplier of drilling and completion fluids and drilling waste management equipment, M-I SWACO can take you from flowline to ultimate reuse or disposal as a logical extension of our vast knowledge of fluid technology and management. Our Aberdeen-based IPD organization manages the design, procurement, manufacture, installation and commissioning of custom-built, integrated equipment packages for M-I SWACO operations worldwide. The team also has offices in Houston, Stavanger, Volgograd and Singapore.

What M-I SWACO IPD can do for you

While it is an accepted fact that the use of modern technology can signif icantly reduce E&P costs, oper ators and service companies are still faced with the burden of identifying and then applying the optimum technologies for project needs. The decision to evaluate a project in detail from start to finish, followed by strategic management, can help the operator reduce costs and increase operational efficiency.

Our experienced multidisciplinary team delivers integrated packages of equipment for the management of drilling and completion fluids, oil and synthetic-coated drilled cuttings as well as production and well flowback waste streams.


Capabilities with strong advantages for you

Much has changed in our industry, and M-I SWACO has actively embraced the integrated-project concept that has emerged in recent years. To provide customized, value-added solutions with a guarantee of tech nical integrity and quality of work, our IPD division performs in-depth examination of your project, merging management skills with appropri ate technologies. Our scope of equipment and process-control services is configured to serve you first and foremost.

Making technology and engineering work for you

We have learned what is important to you. Weve been involved since the 1980s when modifications to equipment were necessary to meet the stringent regulations for North Sea operation. Because weve experienced firsthand the growing sensitivity to QHSE issues associated with rig construction, M-I SWACO has rapidly expanded IPD services to meet ever-increasing demands such as CE/ATEX and NORSOK compliance in the North Sea and international standards and country regulations in the Caspian Sea and eastern Russia.

As the economic stakes of drilling and production rise, more operators are taking a second look at project-specific bulk-handling and drilling waste management packages.

Its a way of controlling costs in the face of challenging demands such as: Harsh environments Extended-life requirements Spares reduction Environmental regulations Health and safety issues

While we design, engineer and manufacture equipment to suit your needs, the team also works to reduce costs through commonality of materials and spares in addition to providing consistent documentation. Clients around the world have discovered that the benefits from IPD services, such as improved safety, regulatory compliance, reduced costs and improved overall efficiency offset all upfront requirements.

Meet goals faster and more efficiently through informed, up-to-the-minute engineering decisions

Achieve higher-quality results from improved project insight Maximize the drilling fluids program through detailed engineering equipment

design and process Reduce non-productive time through remote control and monitoring Mitigate QHSE incidents through preliminary planning, removal of personnel from

hazardous environments and consistent documentation Realize gains from strategically located M-I SWACO IPD networks

Features and advantages

Rig-Equipment Engineering: Integrated Package Delivery


Integrated controls deliver improved safety, efficiency and economics

Human-Machine Interface (HMI) systems are becoming increasingly common features in modern drilling installations. They can be designed to operate in standalone mode, or can be integrated into the drilling-rig manufacturers other control systems. The outputs from these systems, including alarms, are available to the operator, driller, and loggers and M-I SWACO personnel.

HMI systems allow operators to set performance parameters, or preset timed operations, for equipment that previously had to be manually operated and monitored. Benefits include a significantly improved working environment, keeping workers out of potentially hazardous environments, reducing personnel requirements, and improving equipment performance.

We use systems-control hardware and software that enables remote control

and monitoring of all our main equipment packages. Reliable remote monitoring from either shore-based or corporate facilities is a growing reality.

Benefits now being witnessed by various global operators include: Improved operating safety from

remote control Efficient equipment adjustment

and control Efficient mixing and blending of

chemicals into mud systems Minimal exposure of personnel

to potentially hazardous areas through remote detection of equipment failure or inoperability

Reduced onsite personnel requirement as a result of remote diagnostics

Smoother operations begin with project-specific documentation

Documentation becomes particularly important toward helping equipment operators get the most from the systems

we design, build and manufacture. To address this issue, another core activity of the IPD team is to produce project- specific documentation that accompanies each of the packages. We provide: A Supplier Master Documentation

Schedule (SMDS) that can include up to 600 documents for complex projects

A data-collection tool that captures information of every tag detail within the scope of supply

Project-specific user manuals Project-assurance manuals

The M-I SWACO Integrated Package Delivery group is dedicated to producing project- specific, fit-for-purpose equipment packages, including drilling waste management and mud-mixing systems, for new and refurbished drilling installations.

Integrated Package DeliveryRig-Equipment Engineering


Technical Expertise Multi-disciplined team approach Project management Detailed engineering and design 3-D solid modeling and Computational

Fluid Dynamics (CFD) Development of manufacturers

equipment and systems Fabrication and package integration System testing and mechanical

completion Integration with rig/platform

drilling-control and -monitoring system

Installation and commissioning Training and technical support ISO9001 and 14001 approved

Integrated Systems Solids control Drilling waste management Cuttings re-injection Cuttings transport and storage Cuttings dryers Mud mixing and bulk handling Programmable Logic Controller

(PLC) control systems EnViroCenter* facilities Cuttings treatment Water treatment Thermal treatment H2S well test cleanup Modular DWM design capabilities Total fluids and DWM integration

PLC Control Systems Control system design and

development Application programming

Siemens^ S7 300^ series Profibus communications

HMI SCADA systems Cimplicity Plant Edition^

Control-philosophy development Design and manufacture of

control equipment HMI screen presentation

System Design Capabilities Design and supply of customized

control systems Hazardous-area equipment design PLC applications Instrumentation Embedded microcontrollers Remote diagnostics

Services Process automation Project management Design consultancy Product development Equipment evaluation Feasibility studies Training simulators

A wide range of integrated services that deliver measurable, on-time results to your bottom line

Maximum value on location

Take advantage of our global reach. We have operations in the U.S., Europe, the Middle East, Africa and the Asia Pacific region. Each regional base offers our full range of services to meet your local project requirements.

We recognize that our clients are searching for solutions to meet the needs of projects with a multicountry profile. Take the next step in fluids assurance and solids control. Seamless operations from technical integrity and quality are the result of these high-performance engineering packages.

^Siemens and S7 300 Series are marks of Siemens Aktiengesellschaft Corporation.^Cimplicity Plant Edition is a mark of GE Fanuc Automation.

Rig-Equipment Engineering: Integrated Package Delivery

10

Drilling Waste Management SystemsSolids Control Systems & Products

Improve drilling efficiency and environmental compliance with an integrated solids-control systemThe goal of all modern solids- control systems is to reduce overall well costs through the efficient removal of drilled solids while reducing and minimizing the loss of drill fluids. Additional goals include worker health and safety and environmental compliance.

The key to designing the best systems in the market comes down to working with the rig designers, contractors, operators and ship yards to provide the best in class.

To operate each type of equipment so that the maximum separation efficiency is achieved requires a lot of thought, and many factors must be considered. The quantity and sizing of equipment must be specific so that the efficiency of the solids-control system can be maximized through data such as final volume of mud accumulated while drilling, total volume of solids removed and fluid dilution rates. The greater percentage of drill solids removed and drilling fluid preserved, the higher the operating efficiency.

Redefining solids control through the systems approach

To meet the demands of new advancements within the drilling market, M-I SWACO has looked at the wider drilling process to design a fit-for-purpose solids-control system. Incorporating modern drilling methods, new equipment enhancements and understanding issues such a limited-discharge legislation and drilling-fluid properties, we have designed the best-in-class system for the market.

We work with the customer at the project and local operational levels so we can transfer process knowledge and practical operational experience to the systems design. This helps ensure that the system meets the requirements for todays drilling practices and allow expansion for tomorrows.

As the heart of the fluids process, solids control is the key to cost reduction. Ensuring its effectiveness lies in understanding that different drilling operations will optimize, and must be able to configure, the installed equipment in different ways. This is how the volume of liquid contents in the waste stream is minimized, reducing waste- processing costs. Tight control greatly reduces the need for dilution, and this further minimizes fluid and waste-processing costs. The key to accurate process design is applying comprehensive analysis techniques and competently executing their application.


Solids Control Systems &

Products: Drilling Waste M

anagement System

s

11

Accommodating the process-design variables

The first consideration in designing the solids-control system is that there are enough shale shakers to process the drilling fluid, accounting for circulation rates, mud types, water depths, drilling-fluid properties and separation parameters to a given specification. The goal is to remove as much of the drilled cuttings as possible. Given the importance of the shale shaker, it is also very important to understand the effects of separation efficiency on screen life with different motions and G-forces. M-I SWACO helps clients determine the most efficient shakers and screens to achieve optimum economic performance of the solids-control system.

The separation performance of a shale shaker screen is normally represented by the percentage of drill solids removed and the screen life. Grading the screens will vary from manufacturer to manufacturer, but the best way to compare is to look at fluid volume capacity versus solids- removal efficiency.

The mud cleaner is a bank of hydrocyclones mounted over the shaker. In some installations, there are desander and desilter cones mounted in such a way that the unit can be used as a mud cleaner or as a shaker and hydrocyclone unit separately. With todays finer-screening shakers that have higher overall efficiency rates than the traditional linear-motion shakers, the applications for mud cleaners are limited.

Decanting centrifuges are a very important component of the solids-control system and understanding how to optimize them can be challenging, but when used properly, they are a very valuable asset to complete the system. Centrifuges are capable of removing very fine solids - down to 5 - that cannot be removed by any other equipment. The centrifuge can greatly improve the separation efficiency of the solids-removal system while drilling with water-base muds to assist in the reduction of liquid-discharge volumes.

In weighted muds, the centri fuge is used to reclaim barite while removing colloidal solids that can cause high mud viscosity, poor filter-cake properties and decreased penetration rates. The centrifuge is the primary separa tion device used in a chemically enhanced dewatering system to reduce liquid discharge volumes.

Delivering solutions


Header boxes designed with controlled flow distribution and purpose-built controls

Mud returns with drill solids

Latest shaker andscreening technology

Clean mud

Drill solids

Waste disposal

Sample configurations

12

Mud-Mixing SystemSolids Control Systems & Products

Regardless of rig size or project complexity, M-I SWACO will use our operational and engineering experience to design a system that meets the customers and market expectations. We will then engineer, fabricate and commission the mud-mixing system required to perform efficiently and safely. Whether its a single HiriDe* eductor, or a fully automated, touch-screen-controlled, multifunction system, it will deliver the best performance available.

If one quality best describes the system, it is versatility. Originally conceived for mixing drilling fluids, an M-I SWACO system can be designed for completion fluids as well. Rugged construction, using low-temperature carbon steel and stainless steel, ensures long life in hostile environments. All components feature a minimized footprint and the flexibility to be positioned as rig space dictates.

System componentsEach of the components supplied by M-I SWACO can be put in one of three categories: Solids induction, liquid injection and control.



Products: Mud M

ixing

13

Solids induction

Bulk-bag-additive unit

The big bag unit coupled with the HiriDe eductor ensures optimum feeding performance, product management and safety. Adjustable for bulk bag heights 48 to 72

in. (1,219 to 1,829 mm) Super sacks up to 4,000 lb (1,814 kg) Integrated sack cutter Improved materials handling Improved mixing rates - bentonite

33,000 lb/hr (14,969 kg/hr) Reduces hazardous dust, material

storage requirements, waste generation and product loss

Feeds directly into the HiriDe eductor which reduces dust and entrains the solid additives

Surge tank

The pressure vessel integrates the storage and feed of bulk materials. An integral load cell and indicator accurately presents the amount of material added by weight. Maintains a continuous flow of solids;

accurate level and flow control Optimal mixing efficiency and

effectiveness With HiriDe eductor creates

a dust-free environment for improved health and safety conditions

Standard capacity is 70.6 ft3 (2 m3). Manufactured in other sizes.

Conforms to ASME Section VIII Div 1 and hazardous-area oper ation ATEX and the European Pressure Equipment Directive PED 97/23/EC

Automated management of storage volume

Fitted with load cells and high- and low-level indicators, pressure gauge, and pressure-relief valve

Can operate in low temperatures 4F (20C)

Maximum process temperature of 200F (93C)

Arrangement drawing: Bulk-bag-additive unit

Arrangement drawing: Surge tank

All dimensions are expressed in inches (millimeters).



62.9 (1,597.7)

60 (1,524)

31.5 (800.1) CG

67(1,701.8)

119.5(3,053.3)

66.6(1,691.6)66.6(1,691.6)

29.4(746.8)

29.5(749.3)

29.2(741.7)

29.4(746.8)

58.9 (1,496.1)58.8 (1,493.5)

11.7(297.2)

0.2(5.1)CG

EMPTY LIFT ON

LY

0.5 (12.7) CG

13.2 (335.3) CG

76.9(1,953.3)

72.7(1,846.6)

172.8(4,389.1)

153.9(3,909.1)

114 (2,895.6)

32.3 (820.4)

118.5 (3,009.9)

18.6 (472.4) CG

94.3(2,395.2)

CG

94.3(2,395.2)

CG

14

Automatic sack slitter and pallet lifter

An operator feeds sacked chemicals into the automatic sack slitter where the chemical is separated from the sack in a dust-controlled environment. The chemicals are then passed through the HiriDe eductor, or dosing screw/valve to the HiriDe eductor, to facilitate mixing. The sack is discarded into a disposal bag to minimize operator handling and dusting. A pallet lifter is used in conjunction with the sack slitter to ergonom ically enhance the operators activities by eliminating the need for bending and picking up heavy sacks. Ergonomic design Automatic sack compactor Self-cleaning, dust-extraction system Can process up to 120 sacks/hr Rated for hazardous environment

Zone 1 gas Minimized lifting with pallet lifter Dust-free attachments create a

healthier environment Minimized product loss Lower maintenance

Arrangement drawing: Automatic sack slitterAll dimensions are expressed in inches (millimeters).



121.2 (3,078.5)

65.4 (1,661.2)

CG

76.5 (1,943.1) CG

149.1 (3,787.1)

65.4 (1,661.2)

CG

76.5 (1,943.1) CG

154 (3,911.6)

65.4 (1,661.2)

62.1 (1,577.3)

73.5 (1,866.9)

96 (2,438.4)

28.2 (716.3)


Products: Mud M

ixing

15

hiriDe EductorThe HiriDe eductor integrates a proprietary MiniMuM Pressure DroP (MPD) 175 nozzle and unique triMix Diffuser (TMD) into an easily installed, rugged, stainless steel frame which has been designed to an optimal height for improved ergonomics. The unit is available in three configurations: FE, SE and EA. Rapid, complete mixing of dry or liquid

additives into the fluid system Lowest comparable pressure loss Creates high shear rates in a

circulating loop Compact design with small footprint Dust-free, dry-product mixing Minimizes fish eyes in

hard-to-mix products Requires less energy Flexible design eliminates

extra equipment Ideal for rigs where space is

at a premium A greater degree of worker safety

hisiDe Blender (rental equipment)The HisiDe* blender is an example of scientific theory and prac tical engineering meeting to create the next evolution of mix-on-the-fly technology. In offshore drilling, precise fluid density and rheological control are much too important to be left to a mix-on-the-fly unit that may not be doing its job. M-I SWACO personnel, using advanced Computational Fluid Dynamics (CFD) modeling, have proven that this is often the case. With the aid of CFD, M-I SWACO has designed and engineered the HisiDe blender as the answer to the question of accuracy and speed in mix-on-the-fly operations. Capitalizing on a unique combination of baffle geometry, exhaustive design and patented1, Westfall^ static mixers; the HisiDe blender delivers efficient cut-

back of WBM and effective shearing of OBM, ensuring downhole stability, emulsion quality and rapid supply-boat turnaround. Accurate, high-volume and thorough

mixing on the fly All-steel construction and no

moving parts Minimal pressure drop across the unit

In-line baffle premixing and in-line static mixers

Same unit for OBM and SBM Fewer downhole problems Faster turnaround for supply vessels Easy-to-use, trouble-free operation Energy-efficient design

Arrangement drawing: hiriDe Eductor

Arrangement drawing: hisiDe Blender


All dimensions are expressed in inches (millimeters)


8 (203.2)

29.6(751.8)

49 (1,244.6)

42.2 (1,071.9)

39.3(998.2)

37.3(947.4)

49 (1,244.6)

63.6 (1,615.4)

19.2(487.7)

CONFIG 02W/CL CAP

17(431.8)

1Patent number 5,839,828^Westfall is a mark of Westfall Manufacturing Company.

16

Liquids injection

Caustic soda mix tank

This unit provides an enclosed area for adding sacks of caustic soda to the fluid system. Compact footprint similar to

HiriDe eductor Ergonomic height Dust-free enclosure Wetted parts are stainless steel Minimal lifting required Reduced product loss and

healthier environment Minimized corrosion

Chemical-additive unit

The chemical-additive unit is the new standard for introducing liquid chemicals into the fluids-mixing process. Precise control of injection rates Quick installation; easy to operate Compact footprint: 5 x 8 x 4 ft high

(1.5 x 2.4 x 1.2 m high) ATEX Zone 1 gas motors and meters Wetted parts are stainless steel Gear pumps for high-viscosity fluids

and greater control over the chemical-injection process. Each revolution of the gears delivers a finite volume of chemical

Optimal liquid dosing Low-maintenance operation Pumps a wide variety of chemical

additives



49(1,244.6)

18.6(472.4)

CG

27.6(701)CG

57.5(1,460.5)80.7

(2,049.8)

38.5(977.9)

CG

38.5(977.9)

CG

35.8 (909.3)

17.8(452.1) 10.8

(274.3)

6.9(175.3)

35.6 (904.2)

18.6(472.4)

CG

26.7(678.2)

43.4 (1,102.4)

27.6(701)CG

64.1(1,628.1)

51.8(1,315.7)

53.9(1,369.1)

CG

24.6(624.8)

CG

24.6(624.8)

CG

53(1,346.2)

31.3(795)CG

41.6 (1,056.6) CG

41.6 (1,056.6) CG

31.3 (795)CG

90 (2,286) 64.1 (1,628.1)

Arrangement drawing: caustic soda mix tank

Arrangement drawing: chemical-additive unit




Products: Mud M

ixing

17

System controlHuman-Machine Interface (HMI) systems are becoming increasingly common features in modern drilling installations. They are designed to operate in standalone mode, or can be integrated into other control systems. Outputs from these systems, including alarms, can be available to a multitude of control displays including the driller, operator, logger and M-I SWACO personnel.

HMI systems allow operators to set upper and lower performance parameters and preset some timed operations for equipment that once required manual operation and monitoring. advantages include: Improved working environment Reduced dust and potential hazards Reduced personnel requirements Improved equipment performance

The overall control system for the fluids-mixing package consists of a Programmable Logic Controller (PLC) control cabinet networked via Ethernet to a server panel holding two redundant server PCs, a logger PC and viewer monitors.

In addition to the main acquisition network, a maintenance and diagnostic Profibus MPI network is provided for diagnostic and maintenance tasks.

The Mud-Mixing system runs on Cimplicity Plant Edition^ which is run on the Windows XP^ operating system as the main SCADA package. A Microsoft SQL server is configured as the logging PC to afford reliable historic data logging and retrieval.

User interface and system control is achieved via a trackball/mouse and keyboard. All communications between the application PLCs and the workstations are controlled via the M-I SWACO dual redundant servers.

Workstation displays show various information pages which are selectable via the trackball/mouse. The operator can control and monitor the performance of equipment using the operator-interface unit. To allow the operator to configure and control the package, a layered paged system is available for ease of use.


^Cimplicity Plant Edition is a mark of GE Fanuc Automation.^Windows XP is a mark of Microsoft Corporation.

18


BEM-650 Shale ShakerSolids Control Systems & Products: Shakers

1Vibratory Screen Separator U.S. Patent No. 5,265,7302Patent pending3U.S. Patent No. 6,513,665

Easy-access inspection ports, with pop-in covers, prevent fluid loss during surges. True, cold installation via feeder to pipe flange.

Better solids and fluids processing, less screen wearThe BEM-650 Shale shaker is the third- generation balanced-elliptical-motion shale shaker from M-I SWACO. Its performance is centered on our field-proven and patented, balanced-elliptical -motion technology. Independent testing has confirmed that, compared with other shaker types, this gentle rolling motion consistently provides better solids removal and fluid recovery with less screen wear.

The BEM-650 Shale shaker has been designed with a number of sig nificant refinements that include:

Smaller footprint Fully stainless steel design Dual decks (for scalping

and fine solids separation) Automated deck-angle adjustment2

Detachable feeder Pneumatic screen clamping3

As a result, the BEM-650 Shale shaker routinely provides:

A compact unit built for long life Improved solids removal and fluid

recovery at higher feed rates Faster and safer screen changing

19



Products: Shakers: BEM-650 Shale Shaker

Patented1, balanced elliptical motion produces a drier cuttings discharge and results in improved separation efficiency

Stainless steel construction reduces maintenance costs as a result of low corrosion

State-of-the-art motion generators are oilfield proven and require minimal maintenance

Flowback pan between top and bottom decks maximizes effective screening area

Integral scalping deck improves process capacity, reduces installation costs and improves primary deck screen life

Gumbo slide design minimizes gumbo buildup

Dual-angle bottom deck improves separation of water-base-mud cuttings

Shallow header tank delivers better fluids distribution to screens with no solids settling

Sloping sump design with left and/or right discharge minimizes settling of ultra-fines

Meets certification requirements at highest level - ATEX, NORSOK, CE and UL-rated versions available

Low operational noise levels ensure safety

Extra-long drip lips Easy-to-install optional vapor-

extraction hood reduces operator exposure to vapors associated with drilling fluids

M-I SWACO design and service organization provides assistance with rig installation surveys, flow-distribution design to shakers, as well as shaker house and solids- control system design

Flow-distribution box Detachable flow-distribution box

with built-in lift points allows for flexible installation

Allows true, cold installation to 10 in. (254 mm) pipe flange

No welding, torch cutting or grinding is necessary

Two large slide gates, with reliable tab/slot locators, reduce tendency to clog with gumbo

Controls Control panel, with simple start/stop

button is suitable for remote operation, reducing operator exposure to vapors associated with drilling fluids

Easy-to-use pneumohydraulic deck-angle adjustment2 reduces mud losses from screens

Bed-angle indicator aids accurate adjustment of basket angle

Screen technology Composite screen technology

increases effective open area, improves process capacity and maximizes screen life

Special, lightweight screen design allows for easier screen handling

Pre-tensioned screens (top and bottom decks) allow for quicker screen changes

All screens front load to improve operator safety

Screen-clamping system Operated by single three-way,

three-position SST ball valve Pressure regulator permanently

set to proper operating pressure Pneumatic quick clamping

of screens for quick screen-changing operations

Screen clamping and angle adjustment operated by rig air supply, lowering maintenance and utilities

All components bolt on Clamp blade axles cast into part

with larger shaft size Clamp blade receivers have

tighter tolerance and increased materials depth

Two inspection/cleanout ports Removable cover allows easy

access for rear-screen inspection and maintenance

Contains splashing and prevents fluid loss during surges

Improves access to rear clamp blades


Gumbo slide design minimizes gumbo buildup.

20


BEM-650 Shale ShakerSolids Control Systems & Products: Shakers

BEM-650 Shale ShakerSpecifications Length: 96.6 in. (2,454 mm) Width: 81 in. (2,057 mm) Weir height: 41.2 in. (1,046 mm) Height: 66.1 in. (1,679 mm) Weight: 3,900 lb (1,769 kg)

Screen Deck and Screens Gross screen area

Scalping deck: 13.8 ft2 (1.3 m2) Primary deck: 27.6 ft2 (2.6 m2)

Net (API) screen area Scalping deck: 10.8 ft2 (1 m2) Primary deck: 21.6 ft2 (2 m2)

Deck angle adjustable: +5, 3 Screen type: Pre-tensioned composite Screen clamping: Pneumatic Two scalping and four primary screens

Basket Isolation Coated carbon steel springs

Motor Specifications Two (2) vibrator motors 460V/60 Hz/1,800 rpm/2 hp or

400V/50 Hz/1,500 rpm/1.75 hp Other voltages are also available

Explosion proof Class I, Groups C and D Class II, Groups E, F and G UL, CE, CSA, ATEX, NORSOK Motor weight: 200 lb/60 Hz (91 kg,

60 Hz) 216 lb/50 Hz (98 kg, 50 Hz) Nominal flow capacity >600 gpm

(2,271 L/min), dependent upon fluid properties, solids loading, screen configuration, deck angle and maximum 5.0 G-force

Section AMultiple fine screening wire mesh choices: High-capacity mesh (HC) designed

to produce excellent flow rates Long-life mesh (XR*) designed to

extend time between screen changes

Other mesh types available, including TBC* and XL

Two, large slide gates reduce tendency to clog with gumbo

Section BTwo, large slide gates reduce tendency to clog with gumbo

Section CDetachable flow-distribution box allows for flexible installation

Section DControl panel, with simple start/stop button, is suitable for remote operation

Section ERear-screen inspection port, equipped with removable cover, simplifies inspection and maintenance

Section FState-of-the-art motion generators are oilfield-proven for low maintenance

Section GBed-angle indicator aids accurate adjustment of basket angle

Section HScreen-clamping system, with single-point, pneumatic control, speeds screen-changing operations

Section IFlowback pan between top and bottom decks

Section JLower deck contains four pre-tensioned, flat-panel primary screens with a gross screen area of 27.6 ft2 (2.6 m2)

Section KUpper deck contains two pre-tensioned, flat-panel scalping screens with a gross screen area of 13.8 ft2 (1.3 m2)

Section LPatent-pending, deck-adjustment system Fully stainless steel design. CE, ATEX, NORSOK

and UL-rated versions available

A

C

DE

F

G

H

I

J

KL

B

21


BEM-650 Shale ShakerAll dimensions are expressed in inches (millimeters).

These renderings are for information purposes only and are not actual schematics.

45.6 (1,158)

41 (1,041)

87.8 (2,230)

31.5 (800)

22.4 (569)

41.2 (1,046) Weir

height

15.2 (386)

2 (51)

9.2 (234)

33.3 (846)

22.9 (582)

Approx. C of G

Deck-angle adjustment

indicatorDischarge gate, 2 required

Lifting lug, 2 (51) diameter hole for lifting equipment

Starter assembly

Feeder assembly

Removable inspection cover, 10 (254)

opening

Splash guard

Motion generator, 2 hp (voltage per customer

contract), explosion-proof, 2 places

Grounding lug

66.1 (1,679)

21.5 (546)

32.9 (836)

120 (3,048) Recommended motor

removal (both sides)

28 (711)

Screen area top deck

81 (2,057)

56.2 (1,427)

Screen area bottom deck

73 (1,854) Max.

vertical adjustment

of slide gates

Pneumatic clamping system controls

Adjustable slide gates for flow control

Hydraulic lift controls

76.5(1,943)

56.2(1,428)

96.6(2,454)

37.5(953)

Approx. C of G6.8

(173)

5.4 (137)

32 (813)

36.3 (922)

Recommended screen removal

Lifting lugs (4 places)Recommended

motor removal (both sides)

Approximate location of electrical connection, .75 (19) FNPT

97.2(2,469) REF19.6

(498)Air

inlet

8.9(226)

47.6 (1,209) Approx. C of G

Removable inspection covers, 10 (254) opening

ISO view, 1:20

85.6(2,174)

View A-AView A-A

1(25)

4(102)

67(1,702)

4X 11 (28) mounting holes

26 (660)

11 (279)

45.3 (1,151)

38.2 (970)

42.4 (1,077)

4.8 (122)

16 (406) OD of cover

Air inlet, 0.25 (6) FNPT

Hydraulic reservoir

14.2 (361) B.C.

25.3 (643)

36.7 (932) Elec.

connection


Products: Shakers: BEM-650 Shale Shaker

22


MD-3 Triple-Deck Shale ShakerSolids Control Systems & Products: Shakers

M-I SWACO new-generation MD-3* triple-decker shaker offers an ideal combination of high efficiency, adaptability and space optimization. The compact MD-3 shale shaker is unique in that it can adapt quickly as drilling conditions and cuttings volumes change.

Changing drilling conditions require immediate and flexible solids control solutions. At the same time, ever-tightening environmental restrictions demand up-to-the-minute compliance. There is also the matter of high drilling costs and the need to recover expensive base fluids. In addition, offshore and some onshore locations have limited space available demanding technologies be as compact as possible.

The MD-3 shale shaker meets all those requirements and more. The advanced MD-3 shaker delivers in a small footprint, a high-efficiency solids-control option adaptable to changing drilling conditions. The highly efficient solids removal capacity of the MD-3 shaker translates to lower waste volumes, costs and downtime. Whats more, by generating drier cuttings at reduced volumes, the MD-3 shaker cuts your environmental footprint and associated coats.


Products: Shakers: MD-3 Triple-Deck Shale Shaker

23


Progressive and balanced modes of elliptical motion

Unique feeder assembly that presents fluid to the scalping screens as a uniform, low impact curtain. Feeder easily can be configured into a variety of connection points for installations with limited space

High-capacity operating mode for increased capacity and conveyance rate

Efficiency operating mode for increased fluid recovery, discard dryness and screen life

Vibratory Motion DriVe* in two modes (6.3 and 7.2 Gs) produces a drier cuttings discharge and results in improved separation efficiency

Vibratory Motion DriVe allows operating modes to be switched while shaker is in motion

Heavy-gauge carbon-steel construction and 316 L stainless steel on high-wear areas reduce maintenance costs and helps to ensure long service life

Fluid distribution designed to utilize all available screen area, regardless of drilling conditions

Modular platform to accommodate a variety of features

Available in common power supply configurations to meet all applicable global electrical standards

Deck-adjustment system capable of adjustment while processing fluid

Fume-extraction hood reduces operator exposure to vapors associated with drilling fluids and prevents fluid splashing outside the shaker boundaries

State-of-the art motion generators are oilfield proven and require minimal maintenance

Standard spray bar assists conveyance of heavy and/or sticky solids on scalping deck during various formations

Advantages Produces drier cuttings Extends screen life Minimizes HSE footprint Lowers waste volume Reduces costs Requires less rig space

Features

24


Meerkat PT Shale ShakerSolids Control Systems & Products: Shakers

The flexibility of dual motion The dual-motion shale shaker that adapts as solids change

M-I SWACO has combined linear and balanced elliptical motion technology to create the revo lu tion ary Meerkat PT* dual-motion shaker. The design incor porates a 0.6 hp vibrator motor that allows it to perform on an unparalleled level.

But as drilling conditions change, the Meerkat PT dual-motion shaker can be adjusted on the fly. Simply flipping a switch on the control box reconfigures the shaker from linear to balanced ellip tical motion. There is no need to suspend or shut down operations. With the Meerkat PT shaker oper ating in the gentler balanced ellip tical mode, solids encounter reduced G-forces and longer screen residence time. This results in drier solids, improved drilling-fluid recovery, longer screen life and reduced operating costs.

The economy of linear motion

The dual-motor Meerkat PT linear-motion shaker is especially effective while drilling top-hole sections where heavy, high-volume solids are usually encountered. In these intervals, shakers need to generate high G-forces to effectively move dense solids across the screens.

The M-I SWACO Meerkat PT shaker represents the latest developments in compact, modular design and the flex ibility for multiple configurations to meet a wide range of customer requirements and rig environments.

This brochure is a reference to the two standard configurations of the Meerkat PT shaker: Standard Meerkat PT shaker with

header box Standard Meerkat PT low-profile

shaker with possum belly

All motor specifications (hp, voltage, speed) are nominal values and may vary with configurations. Additional nonstandard config urations of the Meerkat PT shaker will be made available upon customer request.

25


Units can be customized to meet both tight-space requirements and high-performance criteria

All configurations are compact and modular

Linear motion for fast conveyance and heavy loading; balanced elliptical motion for maximum retention time and drier cuttings

Elliptical motion at the flip of a switch without stopping the shaker

Balanced basket functions flawlessly in either linear or balanced elliptical mode, with dry, light loads or wet, heavy loads

Most reliable mechanical jack ing system in the industry - simple and easy to use; requires no pinning

Unique distribution box option can replace flowline possum belly, providing increased handling capacity and dampening the velocity of fluid from the flowline

Pre-tensioned composite screens for fast screen changes and overall ease of use

Ultra-tight seal between screen and screen bed eliminates solids buildup and costly bypass of solids

Largest net-usable screen area among shakers of similar footprint: 15.9 ft2 (1.5 m2)


Comparison of balanced elliptical motion to linear motionLinear Motion Balanced Elliptical Motion

G-force linear motion up to 6.9 Gs Speeds conveyance Increases shaker-fluid capacity Enables shaker to process heavier solids loads Enhances cuttings-processing volume

Uniform elliptical motion at all points on basket Reduces G-forces (5.7 Gs maximum) Optimizes solids removal Maximizes drilling-fluid recovery Drier cuttings Extends screen life


Products: Shakers: meerkaT PT Shale Shaker

26


Meerkat PT low-profile shaker with possum bellySolids Control Systems & Products: Shakers

meerkaT pT low-profile shaker with possum bellyAll dimensions are expressed in inches (millimeters).

DECK ANGLEINDICATOR

MANUAL DECK ANGLEADJUSTMENT(2 PLCS)

MOTION GENERATOR 0.60 HP(VOLTAGE PER CUSTOMERSPECIFICATIONS)EXPLOSION PROOF(NON-EXPLOSION PROOF OPTIONAL)1 REQUIRED PER SHAKER

MOTION GENERATOR 2 HP(VOLTAGE PER CUSTOMERSPECIFICATIONS)EXPLOSION PROOF(NON-EXPLOSION PROOFOPTIONAL)2 REQUIRED

3 MOTORSTARTER BOX

ISO VIEW1:15

LIFTINGLUG4 PLCS

B B

SECTION B-B1:10

POSSUM BELLYGATE

56.9(1,445)

10-IN. INLET CONNECTIONWELD COVER PLATEPOSSUM BELLY

FEEDER

8-IN. BYPASS (2 SIDES)

75.2(1,910)

90(2,286)

72.6(1,844)

17.9(455)

31.5(800)

64.3(1,633)

63(1,600)

LIFTINGLUG

13.9(353)

33.3(846)

40.9(1,039)

6(52)

SKIDHEIGHT

46 (1,168) @ +344 (1,118) @ 0

41.5 (1,054) @ 3

19.5 (495)APPROX C.G.

34.2(869)

APPROX C.G.

48.7(1,237)

SPRING CENTER TO CENTER

44(1,118)

APPROX C.G.

90(2,286)

94(2,388)

44.1 (1,120)APPROX C.G.

40.2(1,021)

72.5(1,842)

1.8(46)

4X

22.3(566)WEIR

HEIGHT

APPROXIMATE LOCATION OFELECTRICAL CONNECTION(0.75-IN. [19.1 mm] FNPT)

21.8(554)

4.5(114)

SPARE SCREEN WEDGES(2) PER SHAKER

57(1,448)


DECK ANGLEINDICATOR




3 MOTORSTARTER BOX

ISO VIEW1:15

LIFTINGLUG4 PLCS

B B

SECTION B-B1:10

POSSUM BELLYGATE

56.9(1,445)


FEEDER


75.2(1,910)

90(2,286)

72.6(1,844)

17.9(455)

31.5(800)

64.3(1,633)

63(1,600)

LIFTINGLUG

13.9(353)

33.3(846)

40.9(1,039)

6(52)

SKIDHEIGHT

46 (1,168) @ +344 (1,118) @ 0

41.5 (1,054) @ 3

19.5 (495)APPROX C.G.

34.2(869)

APPROX C.G.

48.7(1,237)


44(1,118)

APPROX C.G.

90(2,286)

94(2,388)

44.1 (1,120)APPROX C.G.

40.2(1,021)

72.5(1,842)

1.8(46)

4X

22.3(566)WEIR

HEIGHT


21.8(554)

4.5(114)


57(1,448)


DECK ANGLEINDICATOR




3 MOTORSTARTER BOX

ISO VIEW1:15

LIFTINGLUG4 PLCS

B B

SECTION B-B1:10

POSSUM BELLYGATE

56.9(1,445)


FEEDER


75.2(1,910)

90(2,286)

72.6(1,844)

17.9(455)

31.5(800)

64.3(1,633)

63(1,600)

LIFTINGLUG

13.9(353)

33.3(846)

40.9(1,039)

6(52)

SKIDHEIGHT

46 (1,168) @ +344 (1,118) @ 0

41.5 (1,054) @ 3

19.5 (495)APPROX C.G.

34.2(869)

APPROX C.G.

48.7(1,237)


44(1,118)

APPROX C.G.

90(2,286)

94(2,388)

44.1 (1,120)APPROX C.G.

40.2(1,021)

72.5(1,842)

1.8(46)

4X

22.3(566)WEIR

HEIGHT


21.8(554)

4.5(114)


57(1,448)


DECK ANGLEINDICATOR




3 MOTORSTARTER BOX

ISO VIEW1:15

LIFTINGLUG4 PLCS

B B

SECTION B-B1:10

POSSUM BELLYGATE

56.9(1,445)


FEEDER


75.2(1,910)

90(2,286)

72.6(1,844)

17.9(455)

31.5(800)

64.3(1,633)

63(1,600)

LIFTINGLUG

13.9(353)

33.3(846)

40.9(1,039)

6(52)

SKIDHEIGHT

46 (1,168) @ +344 (1,118) @ 0

41.5 (1,054) @ 3

19.5 (495)APPROX C.G.

34.2(869)

APPROX C.G.

48.7(1,237)


44(1,118)

APPROX C.G.

90(2,286)

94(2,388)

44.1 (1,120)APPROX C.G.

40.2(1,021)

72.5(1,842)

1.8(46)

4X

22.3(566)WEIR

HEIGHT


21.8(554)

4.5(114)


57(1,448)


Specifications Length: 94 in. (2,388 mm) Width: 72.5 in. (1,842 mm) Weir height: 22.3 in. (566 mm) Height: 44 in. (1,118 mm) Weight: 2,965 lb (1,345 kg)

Screen Deck and Screens Screen area: Gross: 22 ft2 (2 m2)

Net (API): 15.9 ft2 (1.5 m2) Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned

4 x 2 ft (1.2 x 0.61 m) Three screen panels per shaker

Basket Isolation Powder-coated steel springs

Motor Specifications Two (2) primary vibrator motors One (1) secondary vibrator motor

on dual-motion model 440-480V/60 Hz/1,800 rpm or

380-415V/50 HZ/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK

Nominal Fluid Capacity 500 gpm (1,893 L/min)


Products: Shakers: meerkaT PT low

-profile shaker

27


Standard Meerkat PT shaker with header box

Solids Control Systems & Products: Shakers

sTanDarD meerkaT pT shaker with header boxAll dimensions are expressed in inches (millimeters).

Specifications Length

Linear motion: 96.6 in. (2,454 mm) Dual motion: 120 in. (3,048 mm)

Width: 68.9 in. (1,750 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weight: 3,145 lb (1,427 kg)

Screen Deck and Screens Screen area: Gross: 22 ft2 (2 m2)

Net (API): 15.9 ft2 (1.5 m2) Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned

4 x 2 ft (1.2 x 0.61 m) Three screen panels per shaker


Motor Specifications Two (2) primary vibrator motors One (1) secondary vibrator motor on

dual-motion model 440-480V/60 Hz/1,800 rpm or 380-

415V/50 Hz/1,500 rpm Explosion proof Class 1, Groups C and D UL/cUL, CE, ATEX, NORSOK


REAR VIEW

ISO VIEW63

(1,600)

68.9(1,750)

29.5 (749)APPROXIMATE C.G.

1.5(38)

4X

APPROVED LIFT POINT

APPROVED LIFT POINT

63(1,600)

10.3 (262)

APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (0.75-IN. PT)

MUD OUTLETONE EACH SIDE

63(1,600)

31.6(803)

10(254)

8(203)

6(152)MOTION GENERATOR 2 HP

(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF2 PLACES

MOTION GENERATOR .6 HP(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF

101.4(2,576)

64.5(1,638)

47.2(1,199)


24 (610)6-IN. INLET

CONNECTION

25 (636)8-IN. INLET

CONNECTION

26 (660)10-IN. INLET

CONNECTION

34.2(869)

DECK ANGLEINDICATORONE EACH SIDE

EARTHGROUNDING POINT(BOTH SIDES)

THREE MOTORCONTROL PANEL

41.6(1,057)

29(737)

WEIR HEIGHT

UNIT TAG

101.4(2,576)

44.6(1,133)

33.5(851)73.1

(1,857)

23.1(587)

APPROXIMATE C.G.

52.8 (1,341)APPROXIMATE C.G.

APPROVEDLIFTING POINT


53 (1,345) @+351 (1,295)

48.5 (1,232)@ 3

MANUAL DECK ANGLE ADJUSTMENTONE EACH SIDE

REAR VIEW

ISO VIEW63

(1,600)

68.9(1,750)


1.5(38)

4X

APPROVED LIFT POINT

APPROVED LIFT POINT

63(1,600)

10.3 (262)



63(1,600)

31.6(803)

10(254)

8(203)




101.4(2,576)

64.5(1,638)

47.2(1,199)


24 (610)6-IN. INLET

CONNECTION

25 (636)8-IN. INLET

CONNECTION

26 (660)10-IN. INLET

CONNECTION

34.2(869)




41.6(1,057)

29(737)

WEIR HEIGHT

UNIT TAG

101.4(2,576)

44.6(1,133)

33.5(851)73.1

(1,857)

23.1(587)

APPROXIMATE C.G.




53 (1,345) @+351 (1,295)

48.5 (1,232)@ 3


REAR VIEW

ISO VIEW63

(1,600)

68.9(1,750)


1.5(38)

4X

APPROVED LIFT POINT

APPROVED LIFT POINT

63(1,600)

10.3 (262)



63(1,600)

31.6(803)

10(254)

8(203)




101.4(2,576)

64.5(1,638)

47.2(1,199)


24 (610)6-IN. INLET

CONNECTION

25 (636)8-IN. INLET

CONNECTION

26 (660)10-IN. INLET

CONNECTION

34.2(869)




41.6(1,057)

29(737)

WEIR HEIGHT

UNIT TAG

101.4(2,576)

44.6(1,133)

33.5(851)73.1

(1,857)

23.1(587)

APPROXIMATE C.G.




53 (1,345) @+351 (1,295)

48.5 (1,232)@ 3


REAR VIEW

ISO VIEW63

(1,600)

68.9(1,750)


1.5(38)

4X

APPROVED LIFT POINT

APPROVED LIFT POINT

63(1,600)

10.3 (262)



63(1,600)

31.6(803)

10(254)

8(203)




101.4(2,576)

64.5(1,638)

47.2(1,199)


24 (610)6-IN. INLET

CONNECTION

25 (636)8-IN. INLET

CONNECTION

26 (660)10-IN. INLET

CONNECTION

34.2(869)




41.6(1,057)

29(737)

WEIR HEIGHT

UNIT TAG

101.4(2,576)

44.6(1,133)

33.5(851)73.1

(1,857)

23.1(587)

APPROXIMATE C.G.




53 (1,345) @+351 (1,295)

48.5 (1,232)@ 3




28


In any configuration, the Meerkat PT shaker takes performance to a new levelSolids Control Systems & Products: Shakers

The Meerkat PT shakers modular construction is as basic and important to its success as the units dual-motion capability.

By incorporating the concept of modules, M-I SWACO has built big advantages into the Meerkat PT shaker. Customers have the option of bolting single Meerkat PT units into a dual or triple configuration, with different feed systems and mud cleaner options. In the field, rig personnel can reconfigure the unit quickly, via bolted connections, to meet changing requirements.

Another big advantage of the M-I SWACO bolted, modular design becomes apparent when its time to ship the unit internationally. With the M-I SWACO mobilization option, our crews will partially disassemble the Meerkat PT shaker and pack it in a safe, compatible container. The units modularity reduces disassembly and packing time at the shipping end and unpacking and reassembly time at the receiving end. Once onsite, crews can configure the modules and install the shakers, using bolted, not welded, connections.

meerkaT PT dual shaker

meerkaT PT Low-Profile dual shaker

Features and advantages Combines two or three Meerkat PT

shakers into one integral assembly by bolting together skids with field-installable kit

Standard assembly includes common possum belly

Available options: Multiple header tanks Mud cleaner Lifting frame Distribution box

Can be lifted/rigged as single unit Single flowline connection

to shakers Feeder slide gates integral to

possum belly Flow distribution controlled by

slide gates Flow can be opened/closed

to any shaker Flow can be regulated by

adjusting slide gate height

29


These configurations are just the beginning M-I SWACO is currently developing additional configurations of the Meerkat PT shaker. To see for yourself what we have planned, visit an M-I SWACO representative to review the latest specifications for our soon-to-be-launched models.

These configurations are just the beginningM-I SWACO high-capacity com posite shaker screens are the most rugged, long-lasting and efficient screens available. The new com posite screens, unique in the industry, provide resistance to corrosive drilling fluids. The screens also offer significant fluid capacity, excellent resistance to blinding, drier solids discharge and a large net-usable screen area.

Composite construction creates an ultra-tight seal between the screen and screen bed and eliminates solids buildup and costly solids bypass. The unique screen-locking mechanism wedges the screen firmly in place and allows the screen to be removed for repair or replacement.

meerkaT PT Mud Cleaner*Mud cleaners can be installed on the single, dual and triple configurations: The D-sanDer* unit is available in

two- or three-cone The D-silter* unit is available in six,

eight or ten twin-cone Low profile (approx. 64 in.

[1,626 mm] to top of trough) Integral bypass between shaker

and D-silter/D-sanDer units Compact footprint Allows inspection/

maintenance without ladders or scaffolds

Operates as D-silter and D-sanDer units and flowline shaker independently



30


Features Dual motion: Balanced Elliptical/

Progressive Elliptical Motion change during operation at

the flip of a switch Two 2.5 hp motion generators Increased screen access Heavy duty, reliable, mechanical

deck adjustment system. Jacks with corrosion resistant coating

Large capacity distribution box Utilizes high-tension composite

screens Ultra-tight seal between screen and

screen bed Largest non-blanked screen area

among shakers of similar footprint: 21.2 ft (1.97 m)

Benefits Balanced Elliptical motion in Capacity

mode provides increased fluid capacity and solids conveyance rate

Progressive Elliptical motion in Efficiency mode for increased fluid recovery, discard dryness, and screen life

Rugged design and simple operation reduces maintenance costs

Lightweight composite screens allow quick screen change out

Screen to shaker seal eliminates solids buildup and costly solids bypass

Easier access for quicker and safer screen changes and screen inspections

Continuous shaker operations when switching between motions

The flexibility of dual motion

With the new generation Mongoose Pro dual-motion shale shaker, M-I SWACO has combined balanced and progressive elliptical motion technology for a shaker that adapts as drilling conditions change.

As drilling conditions change, the evolutionary Mongoose Pro dual-motion shaker can be adjusted on the fly. Simply flipping a switch on the control box reconfigures the shaker from balanced to progressive elliptical motion.

There is no need to suspend or shut down operations. With the Mongoose Pro shaker operating in the gentler progressive elliptical mode, solids encounter reduced G-forces and longer screen residence time.

This results in drier solids, improved drilling-fluid recovery, longer screen life and reduced operating costs.

The economy of elliptical motion

The Mongoose Pro shaker in balanced elliptical mode is especially effective while drilling top-hole sections where heavy, high-volume solids usually are encountered. In these intervals, shakers need to generate high G-forces to effectively move dense solids across the screens. During drilling breaks and increased viscosity the balanced elliptical motion eliminates the need for screen changes as well as losses.

Mongoose Pro Shale ShakerSolids Control Systems & Products: Shakers

Comparison of balanced and progressive elliptical motion

Balanced Elliptical Motion Progressive Elliptical Motion

Balanced elliptical motion 7.5 Gs Speeds conveyance Increases shaker-fluid capacity Enables shaker to process heavier

solids loads Enhances cuttings-processing

volume

Reduces G-forces (6.5 Gs maximum) Optimizes solids removal Maximizes drilling-fluid recovery Drier cuttings Extends screen life

31



Products: Shakers: mon

goose pro shale Shaker

Composite screens provide longer life and more screen areaM-I SWACO high-capacity com posite shaker screens are the most rugged, long-lasting and efficient screens available. The new com posite screens, unique in the industry, provide resistance to corrosive drilling fluids. The screens also offer significant fluid capacity, excellent resistance to blinding, drier solids discharge and a large net usable screen area.

Composite construction creates an ultra-tight seal between the screen and screen bed and eliminates solids buildup and costly solids bypass. The unique screen-locking mechanism wedges the screen firmly in place and allows the screen to be removed for repair or replacement.

BB

MANUAL DECK ANGLEADJUSTMENT1-1/4" [31] SOCKET(2 PLCS)

DECK ANGLEINDICATOR(2 PER SHAKER)

REMOVABLE MUD OUTLET COVER(2 PLCS)

EARTH GROUNDINGPOINT (2 PLCS)

MOTOR ROTATIONPLATE

SPARE SCREEN WEDGES(2 PER SHAKER)

REMOVABLE INSPECTIONCOVERS 10"(2 PLCS)

REMOVABLE FEEDER LID

APPROVED LIFTINGPOINT(4 PLCS)

RECTANGULAR COVER PLATE AT BYPASSRECTANGULAR TO PIPETRANSISTION AVAILABLE

CONTROL PANEL LOCATION

APPROXIMATE LOCATIONOF ELECTRICAL CONNECTION(3/4" FNPT)

63.0[ 1600 ]

SKID WIDTH

64.2[ 1630 ]

68.9[ 1749 ]OVERALL

WIDTH

O 1.5[ 38 ]4X

23.6[ 599 ]

APPROX C.G.

30.3[ 770 ]

APPROX C.G.

47.2[ 1199 ]

48.4[ 1230 ]

APPROX C.G.

119.8[ 3044 ]OVERALLLENGTH

18.3[ 464 ]

36.5[ 927 ]

31.5[ 800 ]

28.0[ 711 ]

6" INLET

29.0[ 737 ]

8" INLET

30.0[ 762 ]

10" INLET

O 6.1[ 156 ]

O 8.1[ 206 ]

O 10.1[ 257 ]

112.6[ 2860 ]

52.4[ 1330 ]APPROX 0

54.9 [1394] +3

49.9 [1267] -3

29.0[ 737 ]

WEIR HEIGHT

43.4[ 1102 ]

37.4[ 951 ]

10.5[ 267 ]

13.0[ 330 ]

SKID HEIGHT

92.9[ 2359 ]

SKID LENGTH

REAR VIEW

32


Basic Mongoose Pro shaker with header boxSolids Control Systems & Products: Shakers

Basic mongoose pro shaker with header box specifications


Specifications

Overall length: 119.8 in (3,044 mm) Overall width: 68.9 in. (1,749 mm) Weir height: 29 in. (737 mm) Height: 52.4 in. (1,330 mm)

at 0 deck angle Weight: 3,300 lb (1,500 kg)

Foundation Dimensions

Length: 92.9 in. (2,359 mm) Width: 63.0 in. (1,600 mm)

Screen Deck and Screens

Screen area: Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2)

Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned

4 x 2 ft (1.2 x 0.61 m) Four screen panels per shaker

Basket Isolation

Powder-coated steel springs

Motor Specifications

Two 2.5 hp motion generators 460V/60 Hz/1,800 rpm or

400V/50 Hz/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK


BB

MOTION GENERATOR 2.5 HP(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF2 PLACES

MANUAL DECK ANGLEADJUSTMENT1-1/4" [31] SOCKET(2 PLCS)

DECK ANGLEINDICATOR(2 PER SHAKER)

REMOVABLE MUD OUTLET COVER(2 PLCS)

EARTH GROUNDINGPOINT (2 PLCS)

MOTOR ROTATIONPLATE

SPARE SCREEN WEDGES(2 PER SHAKER)

APPROVED LIFTINGPOINT(4 PLCS)

CONTROL PANEL LOCATION

APPROXIMATE LOCATIONOF ELECTRICAL CONNECTION(3/4" FNPT)

63.0[ 1600 ]

SKID WIDTH

64.2[ 1630 ]

68.9[ 1749 ]OVERALL

WIDTH

O 1.5[ 38 ]4X

23.0[ 583 ]

APPROX C.G.

30.4[ 772 ]

APPROX C.G.

47.2[ 1199 ]

51.1[ 1298 ]

APPROX C.G.

124.7[ 3167 ]OVERALLLENGTH

18.3[ 464 ]

36.5[ 927 ]

31.5[ 800 ]

24.0[ 609 ]

6" INLET

25.0[ 635 ]

8" INLET

26.0[ 661 ]

10" INLET

O 6.1[ 156 ]

O 8.1[ 206 ]

O 10.1[ 257 ]

124.7[ 3167 ]

52.4[ 1330 ]APPROX 0

54.9 [1394] +3

49.9 [1267] -3

29.0[ 737 ]

WEIR HEIGHT

41.6[ 1057 ]

34.2[ 867 ]

10.3[ 260 ]

13.0[ 330 ]

SKID HEIGHT

92.9[ 2359 ]

SKID LENGTH

ISO VIEW1:20

33


Basic Mongoose Pro shaker with possum belly


Basic mongoose pro shaker with possum belly specifications


Specifications

Overall length: 124.6 in. (3,164 mm) Overall width: 68.9 in. (1,749 mm) Weir height: 29 in. (737 mm) Height: 52.4 in. (1,330 mm)


Foundation Dimensions

Length: 92.9 in. (2,359 mm) Width: 63.0 in. (1,600 mm)

Screen Deck and Screens

Screen area: Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2)



Basket Isolation

Powder-coated steel springs

Motor Specifications

Two 2.5 hp motion generators 460V/60 Hz/1,800 rpm or






34


Key features of the Mongoose Pro shale shaker

Utilizes high-tension composite screens for increased feed screen access

Dual motion: Balanced Elliptical/Progressive Elliptical change at the flip of a switch

Largest non-blanked screen area among shakers of similar footprint: 21.2 ft (1.97 m)

Two 2.5 hp motion generators

Ultra-tight seal between screen and screen bed

Heavy duty, reliable, mechanical deck adjustment system. Jacks with corrosion resistant coating

High capacity distribution box

35






Mongoose Pro dual, triple and quad shakers take performance to a new level


Now, Mongoose Pro shakers can be yoked together to deliver even more capa bilities. Two, three, or even four, Mongoose Pro shakers can be pre-aligned at the factory and mounted together on a single skid using a common collection box. A single lift moves the shakers into place, allowing them quickly to be put into service. Economy of motion as the shakers are installed is the first step in cost savings. The next step is the improved processing that dual, triple or quad Mongoose Pro shaker delivers. Now, you can easily double, triple or quadruple the already top-of-the-line performance you get from the M-I-SWACO Mongoose Pro shaker.

Features and benefits Combines up to four Mongoose Pro

shakers into one integral assembly by bolting together skids using a field-installable kit

Standard assembly includes common possum belly (feed manifold for quad)

Can be lifted/rigged as single unit Single flowline connection to shakers Feeder slide gates integral

to possum belly Flow distribution can be opened/

closed to any shaker Flow can be regulated by adjusting

slide gate height Available options:

Multiple header boxes Mud cleaner Lifting frame

Specifications

Overall length: 128 in. (3,241 mm) Overall width: 145 in. (3,689 mm) Weir height: 29 in. (737 mm) Height: 52.4 in. (1,330 mm)


mongoose pro Dual Shaker specifications

36



Specifications

Overall length: 137 in. (3,481 mm) Overall width: 213 in. (5,413 mm) Weir height: 33 in. (838 mm) Height: 56.4 in. (1,330 mm)


mongoose pro Triple Shaker specifications

37




goose pT Linear- and Dual-Motion Shale Shaker

Mongoose PT Linear- and Dual-Motion Shale Shaker


The flexibility of dual motion

The dual-motion shale shaker that adapts as solids change

M-I SWACO has combined linear and balanced elliptical motion technology to create the revo lu tion ary Mongoose* PT dual-motion shaker. The Mongoose PT design incor porates a 0.6 hp vibrator motor1 that allows it to perform on an unparalleled level.

But as drilling conditions change, the Mongoose PT dual-motion shaker can be adjusted on the fly. Simply flipping a switch on the con trol box reconfigures the shaker from linear to balanced ellip tical motion. There is no need to suspend or shut down operations. With the Mongoose PT shaker operating in the gentler balanced ellip tical mode, solids encounter reduced G-forces and longer screen residence time. This results in drier solids, improved drilling-fluid recovery, longer screen life and reduced operating costs.

Features and advantages Linear motion for fast conveyance and

heavy loading; balanced elliptical motion for maximum retention time and drier cuttings

Elliptical motion at the flip of a switch without stopping the shaker

Balanced basket functions flawlessly in either linear or balanced elliptical mode, with dry, light loads or heavy loads

Most reliable mechanical jacking system in the industry - simple and easy to use; requires no pinning

Unique distribution box option can replace flowline possum belly, providing increased handling capacity and dampening the velocity of fluid from the flowline

Pre-tensioned composite screens for fast screen changes and overall ease of use

Ultra-tight seal between screen and screen bed eliminates solids buildup and costly bypass of solids

Largest net-usable screen area among shakers of similar footprint: 21.2 ft2 (1.97 m2)

The economy of linear motionThe dual-motor Mongoose PT linear-motion shaker is especially effective while drilling top-hole sections where heavy, high-volume solids are usually encountered. In these intervals, shakers need to generate high G-forces to effec tively move dense solids across the screens.

1 Patents applicable to Mongoose PT include 6,485,640; 6,513,664; 6,679,385; 6,746,602; 6,838,008.

38


G-force linear motion up to 6 Gs Speeds conveyance Increases shaker-fluid capacity Enables shaker to process heavier solids loads Enhances cuttings-processing volume

Uniform elliptical motion at all points on basket Reduces G-forces (5 Gs maximum) Optimizes solids removal Maximizes drilling-fluid recovery Drier cuttings Extends screen life

Linear Motion Balanced Elliptical Motion

Comparison of balanced elliptical motion to linear motion

39





Basic Mongoose PT shaker with possum belly


Basic mongoose PT shaker with possum belly specifications


Specifications Length: 123 in. (3,123 mm) Width: 63 in. (1,600 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weight: 4,070 lb (1,846 kg)

Screen Deck and Screens Screen area:

Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2)

Deck-angle adjustment: 3 to +3

Screen type: Pre-tensioned 4 x 2 ft (1.2 x 0.61 m)

Four screen panels per shaker


Motor Specifications Two (2) main 2 hp vibrator motors One (1) additional 0.6 hp vibrator

motor on dual-motion model 460V/60 Hz/1,800 rpm or 400V/50

Hz/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK


63 (1,600)

68.9 (1,749)

Motion generator 0.6-hp(voltage per customer contract)explosion-proof

Motion generator 2-hp(voltage per customer contract)explosion-proof2 places

124.7(3,167)

1.5(38)

4X

Approved lift point

30.3 (770)Approximate C.G.

20.4(517)

Approx.C.G.

51(1,295)

Approved lift point

64.5 (1,638)

63 (1,600)

34.2 (868)

Approximate locationof electrical connection(0.75 in. NPT)

Approved lifting point

25 (635)8-in. inlet

conn.

26 (660)10-in. inlet

conn.24 (610)

6-in. inlet conn.

10 (254)

8 (203)

6 (152)

REAR VIEW

63 (1,600)

10.3 (260)


31.6 (803)

Deck-angle indicatorone each side

Manual deck-angle adjustment one each side

Unit tag

53 (1,345) @ +351.1 (1,297) @ 0

48.5 (1,232) @ 3

61.7 (1,567)Approximate C.G.

123 (3,123)

29(737)

Weir height

Mud outletone each side

Three-motor control panel

92.9 (2,359)

42.9(1,090)

33.5 (851)

41.6(1,057)

Earthgrounding point(both sides)

40


Basic Mongoose PT shaker with header boxSolids Control: Shakers

Basic mongoose PT shaker with header box specifications


Specifications Length:

Linear motion: 116 in. (2,946 mm) Dual motion: 120 in. (3,048 mm)

Width: 63 in. (1,600 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weigh: 3,800 lb (1,724 kg)

Screen Deck and Screens Screen area:

Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2)




Motor Specifications Two (2) main 2 hp vibrator motors One (1) additional 0.6 hp vibrator

motor on dual-motion model 460V/60 Hz/1,800 rpm or



3015

29(737)Weir height

Motion generator 0.6-hp(voltage per customer contract)explosion-proof

Motion generator 2-hp(voltage per customer contract)explosion-proof(2 places)

63(1,600)

31.5(800)

112.6(2,860)

Removableinspection covers(10-in. [254-mm] opening)

1.5(38)4X



68.9(1,749)

64.5(1,638)

63(1,600)

21.8(553)

Approx. C.G.

30.3 (770)Approximate C.G.

51(1,295)

Bolt circle for 10-in. (254-mm)150-lb (68-kg) flange



10-in. (254-mm) inlet connectionweld cover plate

REAR VIEW

31.5(800)

10.5 (267)

Approximate locationof electrical connection(pi in. [19.1 mm] FNPT)

3-motor control panel

42.8 (1,088)Approx.

30(762)Inlet C/L

Earthgrounding point(both sides)

32.5 (826)33.5 (851)

106.3 (2,701)116 (2,946)

Mud outletone each sideDeck-angle

indicatorone each side

53 (1,346) @ +3Approx. 51.1 (1,297) @ 0

48.5 (1,232) @ 3

Manual deck-angle adjustmentone each side 59.7 (1,516)

Approximate C.G.

30(762)

37.9(964)

92.9 (2,359)104.4 (2,651)Unit nameplate

41





Mongoose PT dual and triple shakers


Take performance to a new levelNow, Mongoose PT shakers can be yoked together to deliver even more capa bility. Two, or even three, Mongoose PT shakers can be pre-aligned at the factory and mounted together on a single skid using a common collection box. A single lift moves the shakers into place, allowing them quickly to be put into service.

Economy of motion as the shakers are installed is the first step in cost savings. The next step is the improved processing that a dual or triple Mongoose PT shaker delivers. Now, you can easily double or triple the top-of-the-line performance you get from the M-I-SWACO Mongoose PT shaker.

Combines two or three Mongoose PT shakers into one integral assembly by bolting together skids with field-installable kit

Standard assembly includes common possum belly

Can be lifted/rigged as single unit Single flowline connection to shakers Feeder slide gates integral

to possum belly Flow distribution controlled

by slide gates Flow can be opened/closed

to any shaker Flow can be regulated by

adjusting slide gate height Available options:

Multiple header boxes Mud cleaner Lifting frame


Specifications Length: 128 in. (3,241 mm) Width: 145 in. (3,689 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weight: 9,400 lb (4,264 kg) Nominal fluid capacity:

1,200 gpm (4,542 L/min)

mongoose PT Dual Shaker specifications

42


Specifications Length: 137 in. (3,481 mm) Width: 213 in. (5,413 mm) Weir height: 33 in. (838 mm) Height: 55 in. (1,297 mm) Weight: 15,000 lb (6,804 kg) Nominal fluid capacity:

1,800 gpm (6,813 L/min)

mongoose PT Triple Shaker specifications

43





The Mongoose PT shaker configures to your needs


Bypass doorUnique screen-locking mechanism

Deck-angle adjustment Bed-angle adjustment Adjustable feeder slide gates control flow distribution

44


Mud cleaners can be installed on the single, dual and triple configurations: D-sanDer* is available in

two- or three-cone D-silter* is available in six,

eight or ten twin-cone In dual and triple configurations,

header box is replaced with a common possum belly. Multiple header-box setup is also an option

Low profile (approx. 64

solid control

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