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Solution for Steam Use: Super Inferno

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Page 1: Solution for Steam Use: Super Inferno - ERIKS Canada · GOODALL® SUPER INFERNO BRANDING ID OD Max WP Burst Pressure Weight Min Bend Radius (inch) (inch)(psi)(lbs/ft.) (inches)(psi)

Solution for Steam Use:

Super Inferno

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Page 2: Solution for Steam Use: Super Inferno - ERIKS Canada · GOODALL® SUPER INFERNO BRANDING ID OD Max WP Burst Pressure Weight Min Bend Radius (inch) (inch)(psi)(lbs/ft.) (inches)(psi)

Super Inferno Steam HoseISO 9001 and ISO 14001

Over the last 45 years, GOODALL®, the manufacturer, has carried out

research into rubber steam hoses. During this time, it developed a

proprietary, Chlorobutyl steam hose tube compound. GOODALL’S®

Chlorobutyl tube compound continues to demonstrate its superior

performance versus comparable hoses when transferring steam.

Super Inferno Steam Hose

Standard steam hose Manufacturer X

Practical tests and test procedures, which

approximate the most extreme applications

for rubber steam hoses, have educated

GOODALL® about the medium of steam

and the ultimate steam hose.

An important consideration when selecting

a tube compound for steam service, is eval-

uating the permeability of the elastomer,

which is a primary function of its individ-

ual chemical structure. Permeability tests

indicate that an EPDM elastomer is about

15 times more permeable to moisture vapor

and other gases than Chlorobutyl. An EPDM

elastomer is more susceptible to microscopic

water and steam particles collecting in the

wall and causing the ’popcorning’ effect.

To minimize permeability, GOODALL®

developed a special Chlorobutyl rubber

compound, which when extruded is

extremely smooth.

The use of rubber steam hoses offers

advantages over the often-used metal

hoses. Stainless Steel metal hoses are not

as robust as rubber steam hoses in dynamic

applications. Extensive tests confirm that

the GOODALL® SUPER INFERNO hose has an

extremely long service life, sometimes more

than four times longer than other hoses.

After a Few Weeks After the Test Phase Appearance of ‘Popcorning”

After a Few Weeks After the Test Phase After the Test Phase: No Sign of ‘Popcorning”

Better Than the Competition

2

Increased Service Life with Super Inferno:

• Rubber Steam Hoses are Less Susceptible to Kinking

• Chemically Resistant Cover

• Less Vulnerable to External Damage

• Service Life up to 4 Times Longer than Other Hoses

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Page 3: Solution for Steam Use: Super Inferno - ERIKS Canada · GOODALL® SUPER INFERNO BRANDING ID OD Max WP Burst Pressure Weight Min Bend Radius (inch) (inch)(psi)(lbs/ft.) (inches)(psi)

Risk to the User

Rubber steam hoses, are affected on the

inside by ‘popcorning’. As a result, the

hose poses danger to users in its vicinity.

The affected reinforcements can no longer

withstand the operating pressure, which

causes the hose to develop a problem.

This can result in personal injury and/or

property damage.

Solution to Reduce Risk

Steam is extremely dangerous. You should

therefore choose the safest steam hose

assembly available.

The GOODALL® SUPER INFERNO hose has

been specially developed to provide safe use

when used in combination with any one of

the Campbell crimp on couplings for steam

applications.

All Campbell crimp on couplings for steam

applications comply with the Lewis-Goetz

internal work order instructions. Crimped

steam assemblies eliminate the need for

retightening bolts and cut costs caused by

leaky clamps.

Cracked hose affected by damaged reinforcements

Safe Use

For Steam

Working Conditions:

250 PSI at 450° F

Testing Pressure:

500 PSI

Burst Pressure:

Exceeds 5,000 PSI

3

8 Common Problems

• ‘Popcorning’ of the tube

• Blistering of the cover

• Rust formation on the reinforcement

• Higher Risk due to invisibility of tube damage

• Cover cracking as a result of the cover hardening

• Kinking of the hose

• Static build up / charging

• Leakage from couplings during retesting

GOODALL® SUPER INFERNO: 8 Solutions

• Doubles the minimum safety requirements set by industry standards; exceeding a 20:1 safety factor

• Superior resistance to permeability with the chlorobutyl extruded tube

• Pin-pricked and extruded cover

• Two, brass coated steel wire braids

• Spiral branding for clear visibility and identification

• Heat, weather, and abrasion resistant cover

• Robust braided reinforcement prevent kinks

• Increased safe and leak proof fitting connections

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Page 4: Solution for Steam Use: Super Inferno - ERIKS Canada · GOODALL® SUPER INFERNO BRANDING ID OD Max WP Burst Pressure Weight Min Bend Radius (inch) (inch)(psi)(lbs/ft.) (inches)(psi)

GOODALL® SUPER INFERNO

The GOODALL SUPER INFERNO

distinguishes itself from every other

steam hose on the market.

Its longer service life ensures fewer issues and reduced

downtime. But more importantly it promotes the safe

use of the hose by the user within his/her environment.

Technical Specifications

GENERAL INFORMATION

Intended Service:

For steam service only

Temperature Range:

-40°F to +450°F

Working Conditions:

250 PSI at 450° F

Testing Pressure: 500 PSI

GOODALL® SUPER INFERNO BRANDING

ID OD Max WP Burst Pressure Weight Min Bend Radius (inch) (inch) (psi) (psi) (lbs/ft.) (inches)

3/4” 1.27 250 5,000 0.62 4

1” 1.55 250 5,000 0.89 5

The user is advised that Super Inferno is designed to transfer steam only. The use of this hose for any other purpose

without prior approval in writing by Goodall/Lewis-Goetz voids all warranties either expressed or implied. Entire

hose to be inspected by trained personnel prior to each use. If there is any sign of possible damage to the hose or

the couplings, remove hose from service immediately. Refer to industry recommendations, such as RMA IP 11-1, for

proper care and maintenance recommendations for Steam hose. Failure to follow these recommendations could

result in serious personal injury and/or property damage. Use appropriate PPE. Drain hose after each use. Product

Illustrations may not exactly reflect the product’s design. Goodall/Lewis-Goetz reserves the right to make any chang-

es to this product without prior notification to any customer. Contact Goodall/Lewis-Goetz at www.lewis-goetz.

com for any questions or concerns.

Exceeds RMA IP-2 minimum safety requirements at 20:1

4

Features

• Superior extruded chlorobutyl tube

• Homogenous and seamless extruded tube

• Two, brass coated steel braids

• High adhesion of reinforcement to the tube and cover

• ‘Pin-Pricked’ Red Cover

• Flexible

• Kink Resistant

• Spiral branding for clear visibility and identification

• Long service life

• Safer design

• High abrasion resistance

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Page 5: Solution for Steam Use: Super Inferno - ERIKS Canada · GOODALL® SUPER INFERNO BRANDING ID OD Max WP Burst Pressure Weight Min Bend Radius (inch) (inch)(psi)(lbs/ft.) (inches)(psi)

ID OD Max WP Burst Pressure Weight Min Bend Radius (inch) (inch) (psi) (psi) (lbs/ft.) (inches)

3/4” 1.27 250 5,000 0.62 4

1” 1.55 250 5,000 0.89 5

Steam Couplings

Swivel Male Stem

Part Numbers:

3/4” IMS-3 LGSW

1” IMS-4 LGSW

Female Set with wing nut

Part Numbers:

3/4” GJF-3 LG

1” GJF-4 LG

Interlocking Male Stem

Part Numbers:

3/4” IMS-3 LG

1” IMS-4 LG

Female Set with low-profile nut

Part Numbers:

3/4” RGJF-3 LG

1” RGJF-4 LG

Steam Hose

Viton O-RingStem

Permanently-attached Ferrule

Spud

Low Profile Swivel Nut

Features & Benefits

• Eliminates leaks with hand tightened nut. Hand Tightening also reduces risk for injuries or property damage by eliminating the need for hammers or wrenches to make the connections.

• Interchangeable with old style domestic ground Joints. No need to retrofit stations.

• Viton Seal Couplings pass 1000 hour MIL-H-29210 steam test.

• Viton® seal (formulated by DuPont for high pressure steam and air applications) is protected inside machined stem groove and by swivel nut, extending working life.

• Spud does not contain plastic seat, extending working life.

• Machined hose ends with smooth end-detail to reduce potential failure due to abrasion - grips, seals, and protects hose.

• The Staked-On Ferrule designed specifically for Steam Hose provides the ultimate in holding power.

• Crimped assemblies are low profile and eliminate sharp edges from bolts.

• Machined from carbon steel, cast ductile iron (meets ASTM A395/A536 specifications) and 316 stainless steel. 5

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Page 6: Solution for Steam Use: Super Inferno - ERIKS Canada · GOODALL® SUPER INFERNO BRANDING ID OD Max WP Burst Pressure Weight Min Bend Radius (inch) (inch)(psi)(lbs/ft.) (inches)(psi)

Steam, A Critical Utility

Steam is critical in many operational processes. However, working

with steam is dangerous. Selecting the right hose, couplings, and

installation method is important to be able to work safely with steam.

‘Popcorning’ effect

The service life of steam hose is drastically

reduced when the condensate is not drained

from the hose after use. This condensation

or vapor penetrates the pores of the tube of

the hose and is retained. The next time the

hose is connected to the steam network,

the retained moisture in the tube expands

by a factor of 1600; because of this sudden

increase in volume, air bubbles or blisters,

are created in the tube.

The surface of the tube will resemble pop-

corn. Every time the hose is used, at start-up

the ‘popcorning’ effect is worsened with

particles of rubber exploding from the tube

of the hose. These particles will contaminate

the steam network or the product and block

the system. The moist vapor, which is found

in the rubber of the hose, will also force its

way outwards and degrade and weaken the

steel reinforcements of the hose.

By displaying the combination of operat-

ing pressure and temperature, the steam

diagram shows whether the steam is

saturated or superheated.

Saturated steam can either contain or be

free of un-evaporated water particles and

consequently be either ‘wet’ or ‘dry’.

Every point below the ‘saturated steam’

line represents hot water. Every point

above the line represents superheated

steam. The service life of steam hoses is

shortened every time the hose is exposed

to the superheated steam.

Saturated and, to a certain extent, wet

steam has a ‘lubricating’ effect on the

rubber tube of the hose. However,

superheated and therefore dry steam

slowly hardens the rubber tube due to the

process of vulcanization. This results in a

reduction in the service life of the hose.

Superheated steam can sometimes be

created unintentionally when the valve is

suddenly opened or at a transition from a

small to a much larger diameter pipe.

Expansion Factor Water-Steam

Steam Graph

Water Expansion x 1600

6

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Page 7: Solution for Steam Use: Super Inferno - ERIKS Canada · GOODALL® SUPER INFERNO BRANDING ID OD Max WP Burst Pressure Weight Min Bend Radius (inch) (inch)(psi)(lbs/ft.) (inches)(psi)

FABRICATION

Our professional production staff

install the Campbell couplings for steam

applications on every GOODALL® SUPER

INFERNO steam hose. They employ the

latest technical developments and use

the latest fabrication techniques. Years

of experience and detailed fabrication

procedures deliver this quality process.

TESTING

Every GOODALL® SUPER INFERNO steam

hose fitted with Campbell couplings for

steam applications is qualified per our

internal procedures. On request, the test

certificates are supplied with the hose.

Fabrication and Testing

CARE & MAINTENANCE

Because of the dangers associated with the

use of steam hoses, the reinforcement of

the hose can be affected by steam, which

penetrates through the tube to the outside.

The metal of the reinforcement is affected

within the hose. Testing used hoses

periodically at 500 PSI will reduce such

risks for the user.

We offer retesting to our customers at their

request as part of our hose service program.

We suggest users refer to RMA IP 11-1 for further information.

7

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Page 8: Solution for Steam Use: Super Inferno - ERIKS Canada · GOODALL® SUPER INFERNO BRANDING ID OD Max WP Burst Pressure Weight Min Bend Radius (inch) (inch)(psi)(lbs/ft.) (inches)(psi)

www.lewis-goetz.com

Please Contact Your Local Division for More Information

Other Steam Products Offered:

• Whip checks

• Clamps

• Gauges

• Steam Traps

• Steam Quick Connects

• Hammer Unions

• Steam Valves

• 180° Steam Gauge Siphon

• Steam Lances

• Hose Reels

• Hose Half Moons

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