solutions for industries - osg uk - products

Industries with Composite Material

SOLUTIONS FOR INDUSTRIES

VOL. II

uk.osgeurope.com

2

1. N1 - Reaming is Required 2. N2 - Step Feed is Required

Composite Tool Selection Guide

Machining Style Machining Efficiency

Machine Type Composite Type

Tool Slotting Side Milling Roughing Finishing Hand CNC 5-Axis or

Robot Thin Thick

DIA-BNC

DIA-HBC xDIA-MFR x x x

Machine Type Composite Type

Tool Hand Pneumatic CNC CFRP Honeycomb (Nomex) CFRP/Al Stack CFRP/Ti

StackCFRP/CRES

Stack

Com

posi

te DIA-D-STAD x xDIA-LHX x x x x xDIA-DAD x x 2 x x

Stac

k Type N x 1 x xType H x x x

GoodOKNot Recommended Bestx

GoodOKNot Recommended Bestx

Routers

Drills

The Patented Ultra-Fine Grain Size

OSG Ultra-Fine Diamond Coating

OSG Ultra-Fine Diamond Coating

Competitor Diamond Coating(Industry Standard)

Diamond Delamination (Note: Large Grain Size)

Elimination of Diamond Delamination

Advantage #1

Advantage #2

3

The Aerospace Industry's mission is to manufacture more environmentally progressive, longer range and faster aircrafts that require lower operating costs. OSG's cutting tools share the same mission.

All of OSG's composite tooling feature exclusive metallurgy and cutting geometries to help increase productivity, reliability and tool life while reducing machining time and scrap. OSG also offers a patented ultra-fine diamond coating, which is a prerequisite when machining composites and provides a definitive advantage over other competitor diamond coated products.

OSG’s patented ultra-fine diamond coating has a maximum diamond grain size diameter of 2μm. This strictly controlled diameter allows our coating to be super smooth and extremely sharp, which visually is easily distinguishable from our competition.

Unlike our competition, OSG manufactures all diamond products in-house. This includes using our grinding techniques on our special carbide substrate. The end result is a diamond coated product in which tool life can be consistently predicted, rather than having to endure premature diamond delamination like most of our competition.

OSG's Ultra-Fine Diamond Coating: The Industry's Best

The OSG Advantage

Fine Pitch Nicked Router - Diamond Coated

Type 2Type 1

Type 4Type 3

l

Packed: 1 pc. Available Diamond coating only.Type 1: No End Cut, Type 2: Bur End, Type 3: End Mill Cut

Note: This table’s parameters are based on common material thickness of approximately 0.250” under excellent workholding conditions and less than 20% x D depth of cut (side milling). Please adjust your parameters properly for your application or call OSG for assistance. Conventional milling is recommended for better surface finishes. Higher feed rates are possible but quality of part and surface should be considered.

Feed Reduction: Recommended feed adjustments based on thickness of part.(Above table is based on approximately 1xD thickness.)

≤0,5D x 150%0,5D-1D x 120%

1D-2D x 80%3D-4D x 50%

EDP NumberMill Dia. Length of Cut OAL Shank Diameter

No. of Flutes Type Stock PriceD l L d

20610116 1/8 1/4 1 1/2 1/8 6 2 ○20611116 1/8 3/8 1 1/2 1/8 6 3 ○20612116 1/8 1/2 1 1/2 1/8 8 3 ○20610216 3/16 3/8 2 3/16 6 2 ○20611216 3/16 9/16 2 3/16 6 3 ○20612216 3/16 3/4 2 3/16 8 3 ○20610316 1/4 1/2 2 1/2 1/4 8 2 ○20611316 1/4 3/4 2 1/2 1/4 10 3 ○20612316 1/4 3/4 2 1/2 1/4 10 2 ○20613316 1/4 1 3 1/4 10 3 ○20614316 1/4 1 3 1/4 10 2 ○20615316 1/4 1 1/4 4 1/4 12 1 ○20610416 5/16 1 2 1/2 5/16 10 3 ○20610516 3/8 3/4 2 1/2 3/8 12 2 ○20611516 3/8 1 1/8 3 3/8 12 3 ○20612516 3/8 1 1/8 3 3/8 12 2 ○20613516 3/8 1 1/2 4 3/8 12 3 ○20614516 3/8 1 1/2 4 3/8 12 2 ○20615516 3/8 2 4 3/8 12 1 ○20610716 1/2 1 3 1/2 14 3 ○20611716 1/2 1 3 1/2 14 2 ○20612716 1/2 2 4 1/2 16 2 ○

EDP NumberMill Dia. Length of Cut OAL Shank Diameter

No. of Flutes Type Stock PriceD l L d

48108001 6 18 68 6 8 2 ●48108002 8 24 74 8 10 2 ●48108003 10 30 80 10 12 2 ●48108004 12 36 86 12 14 2 ●48108011 6 18 68 6 8 3 ●48108012 8 24 74 8 10 3 ●48108013 10 30 80 10 12 3 ●48108014 12 36 86 12 14 3 ●

DIA-BNC

Recommended Cutting ConditionsSide milling Slotting

Speed m/min. 120 240 90 180

Depth of Cut Aa: Up to 1,5D / Ar: Up to 1D Aa: 1D

Dia. Feed mm/min Feed mm/min Feed mm/min Feed mm/min 1/8 500 1.000 250 500 3/16 630 1.300 300 600 1/4 6mm 770 1.600 380 750 5/16 8mm 900 1.800 450 900 3/8 10mm 1.000 2.000 510 1.000 1/2 12mm 1.300 2.600 630 1.300

4

Metric

Inch

The DIA-BNC is a patented diamond coated fine nicked router specifically designed for

carbon fiber composite trimming. The router features a patented cutting geometry coupled

with OSG's patented diamond coating.

Although the details of the machining conditions cannot be disclosed, our products achieved approximately four times the tool life versus the competitor product (from company S).

Pictured on left: End trimming of a CFRP stringer.

w Patented nick & flute form to eliminate uncut fibers & delamination

w Extremely low cutting forces/ long tool life

w Flute management can be applied

w Best in carbon fiber, also good for carbon/carbon and honeycombs

w High feed roughing and finishing

w Applied in both thick and thin laminates

w End cuts for plunging and face trimming

w Type 2 is for ramping & helical interpolation Type 3 is for plunging and helical interpolation

Features

ApplicationsPerformance Highlights

Mill

ing

Leng

th (m

)

DIA-BNC10 mm

Competitor S(Dia. Coated)

Tool Life Comparison

w By utilizing Flute Position Management*, tool life can be increased.

Flute Management

*To change the milling position at the flute

5

Packed: 1 pc. Available Diamond coating only.

Herringbone Router - Diamond Coated



Feed Reduction by Thickness of Part: Recommended feed adjustments based on thickness of part. (Above table is based on approximately 1xD thickness.)

≤0,5D x 150%0,5D-1D x 120%

1D-2D x 80%3D-4D x 50%

Inch

Metric

Inch

EDP NumberMill Diameter Compression Length Length of Cut OAL Shank Diameter No. of

Flutes Stock PriceD L2 l L d

20660116 1/8 0,125 3/8 1 1/2 1/8 4 ○20660316 1/4 0,250 3/4 2 1/2 1/4 4 ○20660516 3/8 0,375 1 1/8 3 3/8 4 ○20660716 1/2 0,500 1 1/8 3 1/2 4 ○

EDP NumberMill Diameter Compression Length Length of Cut OAL Shank Diameter No. of

Flutes Stock PriceD L2 l L d

48109001 6 7,5 15 65 6 4 ●48109002 8 10 20 70 8 4 ●48109003 10 12,5 25 75 10 4 ●48109004 12 15 30 100 12 4 ●

l

DIA-HBC

Recommended Cutting ConditionsSide Milling Slotting

Speed m/min. 120 240 90 180

Depth of Cut Aa: Up to 1,5D / Ar: Up to 1D Aa: 1D

Dia. Feed mm/min. Feed mm/min. Feed mm/min. Feed mm/min. 1/8 500 1.000 250 500 1/4 6mm 770 1.600 380 750 8 mm 900 1.800 450 900 3/8 10mm 1.000 2.000 510 1.000 1/2 12mm 1.300 2.600 630 1.300

6

Flute

Cutting Edge 4FL

4FL

8FL

Cutting Edge

6FL

6FL

6FL

6FL

6FLCutting

Edge

Flute

Flute

Cutting Edge 4FL

4FL

8FL

Cutting Edge

6FL

6FL

6FL

6FL

6FLCutting

Edge

Flute

ToolDIA-HBC Competitor

Herringbone Router - Diamond CoatedMaterial Carbon Fiber CompositeDiameter 12 mm

Number of Flutes 4 6

Milling Method Side Milling

Speed 6000 RPMFeed 600~1.200 mm/min.DOC Aa: 6,35 mm / Ar: 3,17 mm

Coolant DryMachine VMC

The DIA-HBC is a diamond coated herringbone style router for high feed rates and excellent

surface finishes. The router features a compression cutting mechanism along with

OSG's patented diamond coating.

The DIA-HBC showed excellent performance and surface finished at high feed rates. The 4-flute herringbone design was able to mill up to 1.200mm/min. without leaving streak marks on the composite.

DIA-HBC

Clean milling at 1.200 mm/min.

CompetitorStreaking and Torn/Uncut Fibers

w Compression mechanism to neutralize cutting forces to prevent delamination on both top and bottom laminates

w Low cutting forces/ long tool life

w Excels in carbon and glass composites and honeycombs

w High feed routing and finishing

w Best in thick laminates (Ref. L2 length on page 6)

w Excellent in thermoplastic matrix

Features

Applications

Performance Highlights

7


Finishing Router - Diamond Coated

Finishing Router - Diamond Coated

l L

D



Overhang RPM Reduction: Recommended feed adjustments based on thickness of part.(Above table is based on approximately 1xD thickness.)

≤0.5D x 150%0.5D-1D x 120%

1D-2D x 80%3D-4D x 50%

EDP NumberMill Diameter Length of Cut OAL Shank Diameter

No. of Flutes Stock PriceD l L d

26500316 1/4 3/4 2 1/2 1/4 8 ○26501316 1/4 1 3 1/4 8 ○26500616 3/8 1 1/8 3 3/8 12 ○26501516 3/8 1 1/2 3 3/8 12 ○26500716 1/2 1 1/2 4 1/2 14 ○26501716 1/2 2 4 1/2 14 ○

DIA-MFR

Recommended Cutting ConditionsSide Milling

Speed m/min. 120 250

Depth of Cut Aa: Up to 1D / Ar: ≤ 0,2D

Dia. Feed mm/min. Feed mm/min. 1/4 770 3.000 3/8 1.000 3.500 1/2 1.300 5.000

8

Tool OSG Competitor G Electroplated

Material Carbon / CarbonDiameter 8 mm

Milling Method Slotting

Speed 2700 RPM 9795 RPMFeed 1.210 mm/min.DOC Aa: 10 mm

Coolant Dry

OSG Competitor G

Total Tool Life Cost/Inch

Electroplated0

Accuracy of Slot Milling Comparison of Cost

1st pass

Electroplated

2nd pass 3rd pass 4th pass

Competitor G OSG 1 OSG 2

Tape

r Mea

sure

men

t

Mill

ing

Leng

th (I

nch)

0,025

0,012

0,000

-0,012

-0,025

-0,038

-0,050

-0,060

-0,080

508.000

380.000

250.000

127.000

€ 38,50

€ 31,00

€ 23,10

€ 15,40

€ 7,70

€ 00

OSG Competitor G

Total Tool Life Cost/Inch

Electroplated0

Accuracy of Slot Milling Comparison of Cost

1st pass

Electroplated

2nd pass 3rd pass 4th pass

Competitor G OSG 1 OSG 2

Tape

r Mea

sure

men

t

Mill

ing

Leng

th (I

nch)

0,025

0,012

0,000

-0,012

-0,025

-0,038

-0,050

-0,060

-0,080

508.000

380.000

250.000

127.000

€ 38,50

€ 31,00

€ 23,10

€ 15,40

€ 7,70

€ 00

w Multi fluted for super finishes

w Large core for ultra rigidity

w Excellent for tight tolerance & high precision applications

w Can be used in combination with DIA-REC for roughing

Features

Applications

The DIA-MFR is a highly rigid multi-fluted finishing router designed for high precision & accuracy requirements. This router features a high rigid body with multi-flutes along with

OSG's patented diamond coating.

The DIA-MFR showed the best accuracy versus carbide diamond coated competition as well as electroplated products.


w By utilizing Flute Position Management*, tool life can be increased.

Flute Management

*To change the milling position at the flute

9

DG-EBD (Metric)

10


EDP NumberMill Diameter Length of Cut OAL Shank Diameter

Stock PriceD l L d

8553541 4 2 80 4 ●8553561 6 3 80 6 ●8553581 8 4 100 8 ●8553601 10 5 100 10 ●8553621 12 6 130 12 ●

dD

Ll

R

Diamond Coated End Mills

Recommended Cutting Conditions

Depth of Cut Roughing Finishing(mm/min.) (mm/min.) (mm) (mm/min.) (mm/min.) (mm)

R x l x L (mm) Short --- Long Short --- Long ap pf Short --- Long Short --- Long ap pf

R2 X 8 X 80 16~40 20.000 ~ 11.000 3.150 ~ 1.800 0,4 1,2 20.000 ~ 11.000 2.100 ~ 1.200 0,12 0,12R3 X 12 X 80 24~36 20.000 ~ 9.600 4.500 ~ 2.100 0,6 1,8 20.000 ~ 9.600 3.000 ~ 1.400 0,18 0,18

R4 X 20 X 100 32~56 16.000 ~ 7.200 3.900 ~ 1.800 0,8 2,4 16.000 ~ 7.200 2.600 ~ 1.200 0,22 0,22R5 X 20 X 100 40~60 12.500 ~ 5.700 3.000 ~ 1.350 1,0 3,0 12.500 ~ 5.700 2.000 ~ 900 0,26 0,26R6 X 36 X130 48~84 10.500 ~ 4.800 2.550 ~ 1.100 1,2 3,6 10.500 ~ 4.800 1.700 ~ 750 0,30 0,30

PFB (Inch & Metric)

11

Metric

Metric

φD

L

l1 l2

φd

φd2R

Ball End Indexable (PFB)

Steel Shank

EDP No. Body Type Designation

Tool Dia.

(mm)

Tool Rad.(mm)

OAL(mm)

Neck Length(mm)

L/D Ratio

No. of Teeth

Shank Dia.

(mm)

Shank Length(mm)

Neck Dia.

(mm) Stock Price

D R L l1 d l2 d27801400

Cylindrical ShankSteel

PFB-R080SS08-S120 8 4 120 36 4,5 2 8 84 7 ●7801401 PFB-R100SS10-S130 10 5 130 45 4,5 2 10 85 9 ●7801402 PFB-R120SS12-S130 12 6 130 54 4,5 2 12 76 11 ●7801403 PFB-R160SS16-S140 16 8 140 64 4 2 16 76 14 ●7801404 PFB-R200SS20-S160 20 10 160 80 4 2 20 80 18 ●7801405 PFB-R250SS25-S160 25 12,5 160 75 3 2 25 85 22 ●7801406 PFB-R300SS32-S170 30 15 170 90 3 2 32 80 27 ●7801430

Cylindrical Shank

Carbide(short)

PFB-R080SS8-S100CS 8 4 100 20 2,5 2 8 80 7 ●7801431 PFB-R100SS10-S100CS 10 5 100 25 2,5 2 10 75 9 ●7801432 PFB-R120SS12-S110CS 12 6 110 30 2,5 2 12 80 11 ●7801433 PFB-R160SS16-S140CS 16 8 140 40 2,5 2 16 100 14 ●7801434 PFB-R200SS20-S160CS 20 10 160 50 2,5 2 20 100 18 ●7801435 PFB-R250SS25-S160CS 25 12,5 160 62,5 2,5 2 35 97,5 22 ●7801436 PFB-R300SS32-S170CS 30 15 170 75 2,5 2 32 95 27 ●7801420

Cylindrical Shank

Carbide(long)

PFB-R080SS08-LL140CS 8 4 140 56 7 2 8 84 7 ●7801421 PFB-R100SS10-LL150CS 10 5 150 70 7 2 10 80 9 ●7801422 PFB-R120SS12-LL160CS 12 6 160 84 7 2 12 76 11 ●7801423 PFB-R160SS16-LL200CS 16 8 200 96 6 2 16 104 14 ●7801424 PFB-R200SS20-LL240CS 20 10 240 120 6 2 20 120 18 ●7801425 PFB-R250SS25-LL260CS 25 12.5 260 137,5 5,5 2 25 122,5 22 ●7801426 PFB-R300SS32-LL290CS 30 15 290 165 5,5 2 32 125 27 ●

EDP No. Body Type Designation

Tool Dia.(in)

Tool Rad.(in)

OAL(in)

Neck Length

(in)L/D

RatioNo. of Teeth

Shank Dia.(in)

Shank Length

(in)

Neck Dia.(in) Stock Price

D R L l1 d l2 d252100001

Cylindrical ShankSteel

PFB-R0375SS0375-S600 0,375 0.1875 6 1,688 4,5 2 0,375 4,312 4,460 ●52100002 PFB-R0500SS0500-S550 0,500 0.250 5,5 2,250 4.5 2 0,500 3,250 4,460 ●52100003 PFB-R0625SS0625-S550 0,625 0.3125 5,5 2,500 4 2 0,625 3,000 3,920 ●52100004 PFB-R0750SS0750-S600 0,750 0.375 6 3,000 4 2 0,750 3,000 3,920 ●52100005 PFB-R1000SS1000-S650 1,000 0.500 6.5 3,000 3 2 1,000 3,500 2,880 ●52100011

Cylindrical Shank

Carbide

PFB-R0375SS0375-LL600CS 0,375 0,1875 6,5 2,625 7 2 0,375 3,875 6,960 ●52100012 PFB-R0500SS0500-LL550CS 0,500 0,250 7 3,500 7 2 0,500 3,500 6,960 ●52100013 PFB-R0625SS0625-LL550CS 0,625 0,3125 7,5 3,750 6 2 0,625 3,750 5,920 ●52100014 PFB-R0750SS0750-LL600CS 0,750 0,375 9 4,500 6 2 0,750 4,500 5,920 ●52100015 PFB-R1000SS1000-LL650CS 1,000 0,500 10,5 5,500 5,5 2 1,000 5,000 5,380 ●

Packed: 1 pc.

Appearance Designa-tion Spec.

No. ofcut-ting

edges

Insert Size Grade of Coated materialStock Price

D R T H XC4505PFB080-D

Spiral Type (Diamond Coated)

2 8 4 2,4 7 7820020 ●PFB100-D 2 10 5 2,6 8,5 7820021 ●PFB120-D 2 12 6 3 10 7820022 ●PFB160-D 2 16 8 4 12 7820023 ●PFB200-D 2 20 10 5 15 7820024 ●PFB250-D 2 25 12,5 6 18,5 7820025 ●PFB300-D 2 30 15 7 22,5 7820026 ●

Appearance Designa-tion Spec.

No. ofcut-ting

edges

Insert Size Grade of Coated materialStock Price

D R T H XC4505PFB0375-D

Spiral Type (Diamond Coated)

2 0,375 0,1875 2.6 8.5 52101001 ○PFB0500-D 2 0,500 0,250 3 10 52101002 ○PFB0625-D 2 0,625 0,3125 4 12 52101003 ○PFB0750-D 2 0,750 0.375 5 15 52101004 ○PFB1000-D 2 1,000 0.500 6 18,5 52101005 ○

Inch

Inch

The D-STAD is a patent pending diamond coated drill specifically designed to eliminate fiber breakout and delamination issues on both entry and exit of drilled holes. The drill features patent pending triple angle geometry with OSG's patented diamond coating.

Triple Angle Drill

DIA-D-STAD


10,000

1,000

100

10

1Unit Price

OSG’sD-STAD

Competitor’s Carbide Drill

Time Durability Tool Change Cost Total Cost

747％

25％

1,200％

8％55％

Diamond Coated

12


EDP NumberMill Diameter Length OAL Shank Diameter

Stock PriceD l L d

48154001 4 30 80 4 ●48154002 6 40 90 6 ●48154003 8 50 100 8 ●48154004 1/4 38 88 1/4 ●

OSG's Triple Angle Drill vs. Competitor's Carbide Tapered Drill

45%Total CostReduction

(Holes) 200 (Holes)

400 (Holes)

600(Holes)

800 (Holes)

Competitor's PCD twist

Drill

D-STAD

Competitor's PCD twist

Drill

D-STAD

OSG's Triple Angle Drill vs. Competitor's PCD Twist Drill

Initial Cost of D-STAD > Competitor • Total Cost for D-STAD < Competitor

A considerable quality difference at the exit.

Tool Life of D-STAD > Competitor's Twist Drill w Patented triple angle geometry to reduce push-out exit delamination

w Straight-fluted to eliminate the pull-up entrance delamination


w For non-countersunk holes

w Excellent in CFRP & Al stack applications

Features

Applications

Recommended Cutting Conditions

Depth of Cut

Speed m/min. 50 ~ 100 m/minDia RPM F (mm/rev.)4 4.000 ~ 8.000 0,03 ~ 0,056 2.600 ~ 5.300 0,04 ~ 0,078 2.500 ~ 5.000 0,04 ~ 0,08

1/4 2.000 ~ 4.000 0,05 ~ 0,07

Diameter Speed Feed Thickness6 mm 100 m/min. 0,06 mm/rev 20 mm

The DAD is a patent pending diamond coated drill specifically designed to eliminate delamination on the exit side only. The drill features our double angle point geometrypaired with our patented diamond coating.

The above graph illustrates the average of three individual trials.

Double Angle Drill

DIA-DAD


Diamond Coated

13

EDP NumberMill Diameter Length OAL Shank Diameter

Stock PriceD l L d

48154001 4 30 80 4 ●48154002 6 40 90 6 ●48154003 8 50 100 8 ●48154004 1/4 38 88 1/4 ●

OSG's new drill design for composite materials combines sharpness, low cutting resistance geometries, and our diamond coating to maximize performance.

Tool Dia 6 mm

Work Material CFRP

Drilling Speed 60 m/min.

Feed 0,07 mm/rev.

Depth of Hole

18 mm DepthThree-layer Stack (Through)

Coolant Dry

Machine Special Machine for Drilling

Tool Life Delamination

OSG Diamond Coated Drill

Competitor

w Double angle to reduce push- out exit delamination

w High helix for ultra sharp cutting edges


w Best applied for countersunk holes

w Excellent in CFRP & Al stack applications

Features

Applications

400

350

300

250

200

150

100

50

0

OSG Diamond

Coated Drill

Competitor APCD Drill

Competitor CDiamond

Coated Drill

Average of303 Holes

Num

ber

of H

oles

Average of184 Holes

Average of26 Holes

Depth of Cut

Speed m/min. 50 ~ 100 m/minDia RPM F (mm/rev.)4 4.000 ~ 8.000 0,03 ~ 0,056 2.600 ~ 5.300 0,04 ~ 0,078 2.500 ~ 5.000 0,04 ~ 0,08

1/4 2.000 ~ 4.000 0,05 ~ 0,07

The AERO-LHX is a diamond coated drill specifically for tough to drill laminates. It is designed to complety eliminate uncut fibers and delamination when other drills are unable to properly cut fibers. The drill features unique geometries combined with our patented diamond coating.

When drilling carbon fiber composites, quality of holes can easily be seen from the first few drilled holes. The pictures above show the first hole drilled by a variety of drill designs. As can be seen, the LHX showed the best quality when drilling this particular carbon fiber laminate.

Low Helix Drill

DIA-LHX

Diamond Coated

Entrance Exit

OSGDIA-LHX

Competitor A

Competitor B

Competitor C

Competitor D

Competitor E

Performance HighlightsTotal Cost Performance Analysis

14

w Triple angle geometry to reduce push-out exit delamination

w Low helix providing a sharper cutting edge to help shear tough fibers

w Excels in tough carbon fiber composites

Features

Applications

Tool Dia 6 mm

Work Material Carbon Fiber Composite

Drilling Speed 60 m/min

Feed 0,03 mm/rev.

Depth of Hole 6 mm

Coolant Dry

Machine VMC

Quality Criteria Uncut Fibers

Type N - A diamond coated carbide drill specifically designed for drilling carbon fiber/titanium stack applications. It features a special point geometry with enhanced flute form for optimal chip evacuation to minimize "washout" or "reverse countersink" effect.

Type H - A high helix carbide drill for drilling CFRP/Metal stacks. It features a high helix and special flute form to assist in chip evacuation.

Stack Drilling is a process where both a composite laminate (typically CFRP) is integrated into a match drilliing stack applicaton with a metal (typically aluminum, titanium and or stainless steel). These applications are challenging and unique to each airframe manufacturer. OSG has a positive history and good success in stack drilling applicatons. The following are a few of our solutions.

Type N & Type H

Diamond Coated Stack Drilling

Bright & Diamond Coated

15

w Type N - nick geometry to break metal chips to easily managable pieces

w Type H - high helix for sharp cutting edges and easy chip evacuation

w Flute form for enhanced chip room

w Coolant through for cooling and chip evacuation

w Excels in carbon & metal stacks

w Type N - low thrust requirements

w Type H - for general purpose stacks

Features

Applications

16

• PCD Countersinks - integral pilot, interchangeable pilot and countersink with interchangeable PCD blade and pilot. The interchangeable pilot and countersink are both available with controlled fillet radius. Also available with brazed PCD.• PCD Reamers - available in straight or threaded shank with optional pilot.• PCD Counterbores - aircraft counterbores both in straight and threaded shank. Available with controlled corner radius.• PCD Drills - shown here in straight flute, 15-degree helix and 30-degree helix.

PCD Drills & Countersinks

Special Milling Tools - Made Upon Request

Circular Milling ToolThe circular milling tool excels in hole machining utilizing helical interpolation. This tool can produce excellent quality holes in CF/Ti and CF/AL stack materials with an extremely high level of hole circularity. Chipping and burr formation in both metallic and composite structures are also reduced.

Replaceable Tip Reamer

Carbide Tipped Core Drill

Replaceable Tip Reamer & Carbide Tipped Core DrillBoth tools are specially designed for final hole size finishing in composites and stack materials.

Hole Quality Comparison

Hole Produced by Circular Interpolation

CFRP

β-Ti

Stacked Material (CFRP/β-Ti)

A good quality hole

OSG's diamond coating and sharp cutting edges prevent delamination.

Delamination is present around the drilled holes.

A poor quality hole, drilled by a competitor

OSG has a variety of options for making efficient and accurate threads in

composites. If you have a threading application please contact our

engineering staff at 1-800-837-2223 for threading options.

17

Special Threading Tools - Made Upon Request

Electroplated Thread Mill (Thermosetting Plastics)

Thread Mill & Tap (Thermoplastics)

The Electroplated Thread Mill is for grinding of internal threads and composites.

Tapping and thread milling of composites is uncommon. Some composites are capable of being tapped or thread milled, in such cases, OSG can offer special-made tooling for these applications.

18

Notes

19

Notes

The contents of this catalogue are provided to you for viewing only. They are not intended for reproduction either in part or in whole in this or other medium. They cannot be copied, used to create derivation work or used for any reason, by means without the express, written permission of the copyright owner. If prices are stated, they are netto unit-prices and any eventual tax(es) have to be added. The company is not responsable for any printing error in technical, price and/or any other data.

OS

G U

K: u

k.os

geur

ope.

com

Tool specifications subject to change without notice

Shelton House, 5 BentallsPipps Hill Industrial EstateBasildon, Essex, SS14 3BY

Tel. + 44 (0)845 305 1066Fax + 44 (0)845 305 1067

E-mail: [email protected] : uk.osgeurope.com

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EUR COMPOSITE VOL II 02R13a

OSG EUROPE s.a.

Avenue Lavoisier 1B-1300 Z.I. Wavre - Nord

BelgiumTel.: +32 10 23 05 07Fax: +32 10 23 05 31

www.osgeurope.com

■ OSG TURKEY Mak.ve Tec. San.İç. ve Dış. Tic. A.ŞRami Kişla Cad. No:56 Eyüpİstanbul 34056TurkeyTel.: +90 212 565 24 00Fax: +90 212 565 44 00

■ OSG FRANCE s.a.r.l.Paris Nord 2 385 rue de la Belle Etoile,4 allée du PonantBP 66191 Roissy en FranceF-95974 Roissy Ch. De Gaule CedexFranceTel.: +33 1 49 90 10 10Fax: +33 1 49 90 10 15

■ OSG NEDERLANDBedrijfsweg 5 - 3481 MG HarmelenPostbus 50 - 3480 DB HarmelenThe NetherlandsTel.: +31 348 44 2764Fax: +31 348 44 2144

■ OSG UK Ltd.Shelton house, 5 BentallsPipps Hill Ind Est, Basildon Essex SS14 3 BYUnited KingdomTel.: +44 845 305 1066Fax: +44 845 305 1067

SWEDEN: Branch office of ■OSG Scandinavia A/S

OSG SCANDINAVIA A/S ■(For Scandinavian countries)

Langebjergvaenget 164000 Roskilde

DenmarkTel.: +45 46 75 65 55Fax: +45 46 75 67 00

OSG - Comaher SL ■Bekolarra 4

E - 01010 Vitoria-GasteizSpain

Tel.: +34 945 242 400Fax: +34 945 228 883

OSG ITALIA s.r.l. ■Via Cirenaica n. 52 int. 61/63

I - 10142 TorinoItaly

Tel.: +39 0117705211Fax: +39 0117071402

SLOVAKIA: Branch office of ■OSG Belgium s.a.

■ OSG GERMANY Karl-Ehmann-Str. 25D - 73037 GöppingenGermanyTel.: +49 7161 6064 - 0Fax: +49 7161 6064 - 444

Abrahams Gränd 8295 35 Bromölla

SwedenTel: +46 40 41 22 55

SlovakiaTel: +32 10 23 05 08

[email protected]://ee.osgeurope.com

OSG POLAND ■ul.Staropolska, 5

05-074 CisiePoland

Tel: +48 601 535 200Fax: +48 227 606 410

■ ROMSAN INTERNATIONAL CO. SRL Reprezentant exclusiv OSG23-25, Nerva Traian Street031044 BucurestiRomâniaTel. + 40 021 322 07 47Fax + 40 021 321 56 00

■ OSG BELGIUM s.a. - n.v.Avenue Lavoisier 1

B-1300 Z.I. Wavre - NordBelgium

Tel.: +32 10 23 05 04Fax: +32 10 23 05 31

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