solutions for long term zonal isolation_oilfieldreview, 2002
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16 Oilfield Review
Solutions for Long-Term Zonal Isolation
Raafat Abbas
Erick Cunningham
Trevor Munk
Clamart, France
Bente Bjelland
Norsk Hydro
Bergen, Norway
Vincent Chukwueke
Nederlandse Aardolie Maatschappij B.V.
Assen, The Netherlands
Alain Ferri
Aberdeen, Scotland
Greg Garrison
Houston, Texas, USA
Doug Hollies
EnCana Corporation
Calgary, Alberta, Canada
Chris Labat
ChevronTexaco
New Orleans, Louisiana, USA
Omar Moussa
Kuala Lumpur, Malaysia
For help in preparation of this article, thanks to MarioBellabarba, The Hague, The Netherlands; Leo Burdylo,Roger Keese, Bill Miller, Erik Nelson and Don Williamson,Sugar Land, Texas, USA; Ryan Cammarata, Bill Dacres,Laurent Delabroy, J ames J ackson and Randy Tercero,Houston, Texas; Youssef El Marsafawi, Kuala Lumpur,Malaysia; Simon J ames, Clamart, France; Brian Koons,New Orleans, Louisiana, USA; Christian Mueller, Stavanger,
Norway; Ron Schreuder, Coevorden, The Netherlands; andDavid Stiles, Calgary, Alberta, Canada.
CBT (Cement Bond Tool), CemCADE, CemCRETE,CemSTONE, DeepCEM, DeepCRETE, DuraSTONE,FlexSTONE, GASBLOK, GeoMarket, LiteCRETE, MUDPUSH,SCMT (Slim Cement Mapping Tool), USI (UltraSonicImager), Variable Density, VDN (VISION Density Neutron)and WELLCLEAN II are marks of Schlumberger.
Improving long-term wellbore integrity is a growing priority. Exploration and
production companies recognize that achieving excellent zonal isolation requires
superior mud removal and proper cement-system design. New simulation software,
environmentally friendly primary cementing systems and worldwide field support
help companies achieve well-construction goals from the outset while enhancing
environmental protection.
Exploration and production (E&P) companies
have been striving for perfect zonal isolation
since the earliest days of wellbore cementing.
The complex relationships between the geology,
chemistry and physics of each oil- or gas-well
completion present unique challenges that
decades of experience alone may not solve.
These challenges manifest themselves in both
new and existing wells.
The scope of existing zonal-isolation problems
is enormous. Worldwide drilling during 2001 led
to 74,000 new wells, of which 48,000 weredrilled in North America.1 A major concern is that
many existing wells are now experiencing
sustained casing pressure, an indication that a
path exists between a pressure source and an
annulus. In the offshore Gulf of Mexico alone,
11,500 casing annuli in 8000 wells may suffer
sustained casing pressure.2 Remediation costs
could be as high as US $1 million per well,
including the costs of workover rigs and finding
and fixing leaks. In Canada, sustained casing pres-
sure afflicts a wide variety of onshore wells, from
shallow gas wells to heavy-oil wells. Correcting
these problems worldwide may cost as much as
US $2.75 billion over 10 years. Clearly, avoiding
these remediation expenses is preferable.
Sustained casing pressure may result from
many causes, such as poor primary cementing,
inadequate requirements in effect when olderwells were cemented or deterioration of the
cement matrix with time. Regardless of the
cause, industry and regulatory bodies recognize
the need to protect the environment from leaking
reservoir fluids. Poor zonal isolation may result in
a loss of well control or contamination of water
1. World Trends: Industry Pace Should Quicken, WorldOil223, no. 8 (August 2002): 3337.
For more on 2001 drilling data:http://www.worldoil.com/magazine/magazine_link.asp?ART_LINK=02-08_world-abraham_T2.htm#top.
2. Bourgoyne AT J r, Scott SL and Manowski W: A Reviewof Sustained Casing Pressure Occurring on the OCS,
LSU study funded by the Minerals Management Service,US Department of the Interior, Washington, DC, underContract Number 14-35-001-30749.
3. For more on remediating existing wellbores: Barclay I,Pellenbarg J , Tettero F, Pfeiffer J , Slater H, Staal T,Stiles D, Tilling G and Whitney C: The Beginningof the End: A Review of Abandonment andDecommissioning Practices, Oilfield Review 13,no. 4 (Winter 2001/2002): 2841.
Boisnault J M, Guillot D, Bourahla A, Tirlia T, Dahl T,Holmes C, Raiturkar AM, Maroy P, Moffett C,Prez Meja G, Ramrez Martnez I, Revil P andRoemer R: Concrete Developments in Cementing
Technology, Oilfield Review11, no. 1 (Spring 1999): 1629.
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sources, which can be catastrophic for the environ-
ment and the local population. Improving primarycementing in new wells and repairing leaking
wells are logical steps toward improving zonal
isolation and protecting the environment.3
In this article, we discuss solutions that
improve zonal isolation in primary cementing,
beginning with mud-removal technology.
Examples from operations demonstrate the
impact of new techniques and fluids. Innovative
simulation software and a worldwide network of
field-support laboratories help engineers opti-mize cement-job designs.
Optimizing Mud Removal
Effective drilling-fluid removal is a prerequisite for
primary cementing success. As the cement slurry
sets, mud left in the wellbore can prevent develop-
ment of a hydraulic seal, which can result in
such adverse phenomena as the production
of unwanted fluids, loss of hydrocarbons to
low-pressure zones, sustained casing pressureunderground blowouts or accelerated casing
corrosion. These can lead to additional, and usually
unexpected, expenses to solve these problems. In
addition to the general condition and quality of the
wellbore, factors influencing mud removal include
mud conditioning, displacement procedures, wel
geometry and centralization of the casing.
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In preparing to cement a casing string, a
cementing crew pumps a series of fluids down
the casing to displace the drilling fluid from the
interior of the casing and the casing-formation
annulus. The first fluid pumped usually is a chem-
ical wash or spacer that separates the drilling
fluid from the cement slurry.
Chemical washes have a density and viscos-
ity close to that of water or oil; water, diesel or
oil may be used as base fluids for chemical
washes. When pumped ahead of the cement
slurry, they promote mud removal by diluting,
thinning and dispersing the mud. Chemical
washes can be formulated to remove both
water- and oil-base drilling fluids. Ultimately,
chemical washes improve the quality of the bond
between the casing and the cement, and
between the cement and the formation. Because
chemical washes tend to have a low viscosity,
they are pumped in turbulent flow (right).
Chemical washes are available for a wide variety
of applications.
Spacer fluids also provide a buffer that ischemically compatible with both the drilling fluid
and the cement slurry during displacement.
Complete displacement of drilling fluid by the
spacer is critical to the establishment of zonal
isolation; incomplete displacement may result in
a continuous mud channel across the zone of
interest, creating communication paths between
zones. Such communication results in the pro-
duction of unwanted fluids, loss of hydrocarbons
and even migration of fluids to surface. For oil-
base muds, the surfactants used in chemical
washes and spacers change the wettability of
the casing and the formation near the wellborefrom oil-wet to water-wet. This contributes to
improved cement bonding.
MUDPUSH II spacers are compatible with
cement slurries, water- and oil-base mud, and
fresh water, seawater or brackish water. These
spacers can be designed at densities from 10 to
20 lbm/gal [1200 to 2400 kg/m3], and at temper-
atures up to 300F [149C]. The spacers have
demonstrated excellent reproducibility between
laboratory design and field performance, and are
easy to mix at the wellsite.
The MUDPUSH II spacer properties are
adjusted to minimize environmental impact,including lower toxicity, improved biodegradation
and lower bioaccumulation.4 A smaller quantity
of chemicals than that required with other
spacers produces the desired performance char-
acteristics. Fewer chemicals are discharged or
handled as fluids return to surface, less storage
space is required and less waste is generated.
Optimizing the rheological properties of a
spacer fluid improves zonal isolation and mud dis-
placement. Rapid selection and adjustment of
additive concentrations in spacer fluids now are
possible with the WELLCLEAN II Engineering
Solution Advisor software. This software reduces
the time and effort required to optimize fluid prop-
erties, whether the fluids are designed for turbu-
lent or laminar flow. Simulation results from
CemCADE cementing design and evaluation soft-
ware, which are based on actual data, can be
imported into WELLCLEAN II Advisor software.5
When used to design the cementing job, the output
from the WELLCLEAN II Advisor software reduces
the risk of error and improves the efficiency.
When designing a MUDPUSH II spacer for
removing mud in turbulent flow, the WELLCLEAN II
Advisor software indicates the optimal additive
concentration to stabilize the spacer so that
weighting agents do not settle out and the rheo-
logical properties do not change. At the same
time, the software sets fluid properties at the
best level to achieve turbulent flow at low pumprates. In some cases, pumping-rate restrictions
require a laminar flow regime; turbulent flow
generally involves higher pumping rates. If the
strategy specifies design of the spacer for lami-
nar flow, the software provides optimized spacer
properties and additive concentrations at the
required density and temperature. The degree of
mud removal and the presence of mud channels
are more commonly linked to wellbore geometry,
rugosity, washouts, fluid viscosity and density
than to flow regime. Multiple simulations demon-
strate the consequences of various additive
concentrations on spacer properties. Spacer prop-erties for a particular job are always designed for
compatibility with the mud and cement.
In addition to a comprehensive database
of laboratory tests, the WELLCLEAN II Advisor
software provides mathematical models and a
reasoning engine that can derive spacer prop-
erties by interpolating results at various
temperatures, densities and additive concentra-
tions (next page). The software incorporates the
Bingham plastic, power-law and Herschel-
Bulkley rheological models.6
Field measurements of spacer properties
designed using the WELLCLEAN II Advisor soft-ware have proved to closely match predicted
design data. For example, on a high-pressure
well in the Middle East, the mud density required
to kill the well was 18.7 lbm/gal [2240 kg/m3].
A fracture gradient close to the pore pressure
resulted in drilling-fluid losses across the weaker
zones. The operator decided to run and cement
18 Oilfield Review
4. Bioaccumulation is the enrichment of a substancein an organism, such as bioconcentration from exposureto the substance in the environment or uptake from thefood chain.
5. For more on CemCADE software: Fraser L, Stanger B,Griffin T, J abri M, Sones G, Steelman M and Valk P:Seamless Fluids Programs: A Key to Better Well
Construction, Oilfield Review8, no. 2 (Summer1996): 4256.
6. A Bingham plastic model is a two-parameter rheologicalmodel widely used in the drilling-fluids industry todescribe flow characteristics of many types of fluids.Fluids obeying this model exhibit a linear shear-stress,shear-rate behavior after an initial shear-stress thresholdhas been reached. A Herschel-Bulkley fluid can bedescribed mathematically by a three-parameter rheologi-cal model. The Herschel-Bulkley equation is preferredto power-law or Bingham relationships because it resultsin more accurate models of rheological behavior whenadequate experimental data are available. A power-lawfluid is described by a two-parameter rheological modelof a pseudoplastic fluid, or a fluid whose viscositydecreases as shear rate increases. Water-base polymermuds, especially those made with XC polymer, fit thepower-law mathematical equation better than theBingham plastic or other two-parameter models.
7. Primary cementing operations may involve as manyas four slurries, but jobs with two slurries, knownas the lead slurry and the tail slurry, are more common.Lead refers to the first slurry pumped during primarycementing operations. Tail refers to the last slurrypumped during primary cementing operations. Typically,the tail slurry covers the pay zone and is denser thanthe lead slurry.
8. Bonett A and Pafitis D: Getting to the Root of GasMigration, Oilfield Review8, no. 1 (Spring 1996): 3649.
9. For more on the Tampen operations: Bjelland B,Hansen K and Abbas R: Tampen Planning Gets ConcreteResults, Harts E&P75, no. 8 (August 2002): 7072.
Static mudlayer
Flowingfluid
Laminar Flow Turbulent Flow
> Mud-removal flow dynamics. In laminar flow(left), flow lines are parallel and individual parti-cles move in parallel paths. Mud particles tend
to accumulate near the borehole wall, makingcomplete mud removal difficult. In turbulent flow(right), the energetic, swirling eddies entrainmore mud particles than laminar flowpathsbefore becoming saturated. The turbulent eddiesalso move surfactants or dispersants in thechemical wash or spacer fluid throughout theborehole to deform and remove the static mudlayer at the borehole wall.
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Autumn 2002 19
a liner, and required an optimized spacer fluid
on short notice.
Typically, designing the spacer for this situa-tion would require a lengthy laboratory process.
However, the WELLCLEAN II Advisor software
quickly optimized the spacer design using actual
well conditions and fluid properties. The liner
was cemented successfully, and the operator
benefited from the efficient process to design an
effective spacer for such difficult conditions.
There were no indications that any cement was
lost during operations.
In ordinary cementing operations, the spacermay be followed by multiple cement slurries.7
The preflush-spacer-cement series must displace
all fluids from the annulus to prevent develop-
ment of mud or spacer channels within the
cement sheath.8 Such channels may allow unde-
sirable formation-fluid migration. The presence
of mud also can induce shrinkage cracks, reduce
compressive strength or increase permeability,
any of which can negatively affect set-cemen
properties. Once the slurry is pumped, a mechan
ical plug is launched into the casing and
displaced to the bottom of the well by anothe
fluid, usually the drilling fluid needed to drill the
next section of hole. At the end of the operation
cement occupies the annular space between the
casing and the penetrated formation from the
bottom of the hole up to the desired level.
Effective mud removal, a crucial part of any
cementing operation, cannot be achieved
without considering the effects of all relevan
parameters. WELLCLEAN II Engineering Solution
technology makes use of innovative products and
tools to improve cement placement. Together
these optimized chemical-wash systems, custom
spacers, innovative software and a testing
methodology to evaluate the effectiveness o
preflushes in displacing drilling fluids all enhance
mud removal and zonal isolation.
Mud Removal in Action
In the mature offshore region of TampenNorway, Norsk Hydro engineers are increasing oi
production by improving zonal isolation with
WELLCLEAN II technology.9 Although the subsi
dence, compaction and high downhole stresses
that are common in this area could cause cemen
failure, engineers suspected that fluid channels
within the cement were their most significan
problems. These fluid channels probably were
caused by poor cement placement in wells tha
were highly deviated to horizontal. WELLCLEAN I
simulator results agreed with the cement logs
indicating intermixing of fluids throughou
the liner length and poor cement coverage othe annulus.
The WELLCLEAN II simulator software is a
powerful, two-dimensional numerical-simulation
tool for showing critical results such as the
percentage of cement coverage, the fluid concen
trations, the risk of having a mud film or channe
at the end of the cement job, and the turbulen
contact timeall as a function of depth and
time. The simulator accounts for such parameters
as well geometry and trajectory, downhole fluid
properties and volumes, pump rates and casing
centralization. The simulator then predicts the
efficiency of mud removal and assesses thelikelihood of a mud channel being left in the
cement. The simulations are presented as two
dimensional maps that show fluid positions and
concentrations, fluid velocity and flow regime
Animations of the simulations show the entire
fluid-displacement process for a job.
> Optimizing spacer designs. WELLCLEAN I I Engineering Solution Advisor software simplifies andspeeds spacer design.
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WELLCLEAN II simulator predictions have
been validated both by physical laboratory
experiments and field performance. Cementing
engineers may use these simulations to alter
their designs to optimize zonal isolation. For
example, the simulator helps engineers choose
between turbulent or laminar flow regimes, ordecide how to avoid detrimental contact
between drilling mud and cement during pump-
ing operations.
To improve zonal isolation in a Tampen area
well during 2001, Norsk Hydro engineers selected
an innovative preflush system with low-toxicity
spacers, more complete biodegradation and
lower bioaccumulation than other systems. The
new well was horizontal, similar to previous prob-
lematic wells. Additional centralizers were placed
to improve standoff and cement distribution
around the casing. Output from the CemCADE
software showed that the additional centralizers
would not lead to excessive running forces,
which are an indication of the potential for thecasing to become stuck as it is run into
the wellbore.
Norsk Hydro also wanted to improve the
mechanical properties of the cement system.
Norsk Hydro engineers selected CemCRETE
concrete-based oilwell cementing technology
a system with a high solid-fraction, high plastic
viscosity, low permeability and low porosity.10
Simulations indicated that no formations would
be fractured using a 14-lbm/gal [1679-kg/m3]
CemCRETE slurry-system blend. Also, 300 bbl
[48 m3] of fresh mud at a relatively lower density
and viscosity would be pumped to dilute the mud
in the hole and reduce its gel strength.
Prior to the operation, simulations predictedthat the modified design would improve mud
removal significantly. In addition to predicting
cement coverage of greater than 95% over the
majority of the production-liner length, simulator
data indicated no risk of leaving mud behind the
cement. The cementing operation was executed
successfully. Cement-bond logs of the 7-in. liner
demonstrated that the results were superior to
20 Oilfield Review
Raw Acoustic Impedance Cement Map with Impedance Classification
Minimum of Acoustic
Impedance
Mrayl 100
Average of Acoustic
Impedance
Mrayl 100
Maximum of Acoustic
Impedance
Liquid
Bonded
Microdebonding
Mrayl 100
-500.00000.31250.62500.93751.25001.56251.87502.18752.50002.81253.12503.43754.06254.37504.68755.0000
-500.00000.31250.62500.93751.25001.56251.87502.18752.50002.81253.12503.43754.06254.37504.68755.0000
Liquid
Gas or DryMicroannulus
Gas or DryMicroannulus
BondedRaw Acoustic
Impedance
Cement Mapwith Impedance
Classification
Microdebonding
-1000.0-500.00.32.63.03.54.04.55.05.56.06.57.07.58.0
-1000.0-500.00.32.63.03.54.04.55.05.56.06.57.07.58.0
> Improving bonding in horizontal wells in Norway. Ordinary spacer designs resulted in inadequate cement bonding, as shown in the cement-evaluation logat left. In particular, there is a dearth of yellow, or bonded, section in Track 2. More effective cement-job designs, including more complete mud removalusing MUDPUSH I I spacers, resulted in improved bond, as shown in the abundant yellow section in Track 3 (right).
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Autumn 2002 2
those from previous cementing jobsexcellent
bonding and no indication of any fluid channels
(previous page). Since then, additional wells
have been completed successfully in Tampen
using this improved methodology, and more are
planned during 2002.
In the Gulf of Mexico, achieving effective
zonal isolation was crucial for five costly
extended-reach wells with an oil-water contact in
the hydrocarbon-bearing zone. Adequate cement-
to-casing and cement-to-formation bonding
within these pay sands had proven challenging;
good bonding existed only across shale sections.
Any new cement-job designs would have to
accommodate well deviations up to 77 degrees,
synthetic-base drilling mud and gas influx from
the formation. Failure to isolate the water zones
within the pay sand resulted in lower oil produc-
tion and additional disposal costs for produced
water. ChevronTexaco spent as much as $200,000
per well for squeeze-cementing operations and
rig time to repair flawed primary cement jobs in
three of the five wells.With the aid of the WELLCLEAN II simulator
package, CemCADE software and the while-
drilling acquisition of caliper logs using the VDN
VISION Density Neutron tool, Schlumberger
engineers were able to alter design parameters
to improve mud removal.11 The engineers consid-
ered the acquisition of caliper data particularly
important because previous job designs
depended on assumptions about hole shape and
volumeparameters that significantly influence
mud removal and predictions of the required
slurry volume. CemCADE results led to changes
in centralizer placement, spacer fluids, cement-slurry properties, fluid volumes and pumping rates.
The cement slurry incorporated the GASBLOK
gas migration control cement system and an
expanding agent. These additives eliminate gas
influx from the formation, control fluid loss
to the formation and minimize bulk-volume
reduction during cement placement and setting.
The upgraded job designs and fluids greatly
improved zonal isolation in the next three wells.
Outputs from the WELLCLEAN II simulator pro-
gram were in complete agreement with the
cement-evaluation logs (right). The three new
wells did not produce water and did not requireremedial cementing operations. Elsewhere in the
10. For an introduction to CemCRETE technology: Boisnaultet al, reference 3.
11. The VDN device provides compensated neutron andazimuthal lithodensity measurements while drilling. Theresulting density image also enables structural analysis.
Discriminated
CCL
03 100-1 APIV
Gamma Ray
0 360degrees
SCMT Relative Bearing
0 100mV 200
1.25
2.50
3.75
5.00
6.25
7.50
8.75
10.00
11.25
12.50
13.75
15.00
16.25
17.50
18.75
20.00
1200s Cement Map Image
Min MaxAmplitude
CBT 5-ft Variable DensityCBT 3-ft Amplitude
0 10mV
Amplified CBT 3-ft Amplitude
0 100API
CBT 3-ft Transit Time
11,800
11,900
12,000
12,100
12,200
12,300
Depth,
ft
12,400
12,500
Wide
Mud
Tail
CW100
MUDPUSH WHTO
Narrow
Wide
12,600
12,700
12,800
12,900
11,800
11,900
12,000
12,100
12,200
12,300
Depth,
ft
12,400
12,500
Wide
High
Medium
Low
None
Narrow
Wide
12,600
12,700
12,800
12,900
Fluids Concentration Map Risk of Mud on the Wall
12,000
12,100
> Improving mud removal in the Gulf of Mexico. WELLCLEAN II simulator results (top) indicated thatchanges in centralizer placement, spacer fluids, cement-slurry properties, fluid volumes and pumpingrates would improve mud removal and primary cementing. The simulated cement map at left indicatesa high concentration of cement (gray) around the wellbore; the green area in the simulation indicatescomplete mud removal. The cement map in Track 5 of the SCMT Slim Cement Mapping Tool log ( bottom)confirms excellent cement placement around the casing. The Variable Density display in Track 4 showsgood cement bonding.
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Gulf of Mexico, WELLCLEAN II Engineering
Solution results have improved primary cement-
ing (right).
The Role of Advanced
Cementing Technology
Mud removal plays a crucial role in the success
of cementing operations, but the selection of an
appropriate type of cement also is critical. Since
the first primary cementing operation in 1903,
service companies have developed many types of
oil- and gas-well cements to address the
extremes of subsurface conditions.12 Cement sys-
tems must withstand the effects of subsurface
pressures, temperatures and formation fluids to
provide lasting zonal isolation.
Even when a conventional slurry is properly
placed and initially provides adequate zonal iso-
lation, changes in downhole conditions can
induce stresses that compromise the integrity of
the cement sheath. Tectonic stresses and large
increases in wellbore pressure or temperature
can crack the sheath, and can even reduce it torubble. Radial displacement of casing, caused by
cement bulk shrinkage or temperature or pres-
sure decreases, can cause the cement to debond
from the casing or formation and create a
microannulus.13 Decreases in fluid weight during
drilling and completion also cause debonding.
Routine well-completion operations, including
perforating and hydraulic fracturing, negatively
affect the cement sheath.14
The most recent advance, CemSTONE
advanced cementing technology systems, pro-
vides reliable, long-term zonal isolation despite
changing downhole conditions. These systemshave predictable set-cement properties, such as
flexibility, expansion and impact resistance after
setting, so they can be designed to withstand
stresses that would destroy ordinary cements.
Proprietary additives and proven, engineered-
particle blends in CemSTONE systems meet
specific mechanical-property requirements, such
as elasticity, expandability, compressive and ten-
sile strength, durability and impact resistance.
Like CemCRETE slurries, the particle-size distri-
butions of CemSTONE systems make them easy
to mix and pump.
The cement integrity achieved routinely withCemSTONE systems helps cut maintenance
costs, ensures isolation for stimulation treatments,
reduces the possibility of annular pressure during
the producing life of gas wells, and extends the
productive life of steamflood wells and wells in
tectonically active areas. This high degree of
cement integrity also improves isolation for
multilateral junctions, saves time and reduces
22 Oilfield Review
56
Cement coverage, %
60 64 68 72 76
Original Job Without Optimization
Wide Narrow Wide
Fluidsconcentration
map
Mud
Spacer
Cement
22,000
23,000
24,000
Depth,
ft
Depth,
ft
Wide Narrow Wide
Risk of mudon the wall
High
None
70
Cement coverage, %
80 90 100
22,000
23,000
24,000
Wide Narrow Wide
High
None
Optimized Job Using WELLCLEAN II Simulator Software
Wide Narrow Wide
Mud
Spacer
Cement
Fluidsconcentration
map
Risk of mud
on the wall
Cement coverage, %
60 80 100
Fluidsconcentration
map CBT logVariable
Density log
Wide Narrow Wide
Depth,
ft
23,600
23,540
23,480
23,420
Diesel
Chemical wash
Spacer
Cement
> More mud-removal success in the Gulf of Mexico. In another part of the Gulf of Mexico, simulationof initial design plans with the WELLCLEAN II simulator package indicated a mud channel was likely toform in the cement sheath (top). After optimizing centralizer placement, spacer and slurry properties,and displacement rates and volumes, the simulator demonstrated that the new job design would avoidchannel formation (middle). Cement-evaluation logs confirm improved zonal isolation (bottom).
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Autumn 2002 23
difficulty in setting mechanical whipstocks, and
eliminates cement sloughing behind casing when
opening windows and drilling out in incompetent
formations (see New Aspects of Multilateral
Well Construction, page 52).
There are two types of CemSTONE technol-
ogy in use now, DuraSTONE advanced durable
cement technology and FlexSTONE advanced
flexible cement technology systems. Each system
combines specially sized particles with special
material, resulting in a cement system that offers
enhanced flexibility and durability. As of
September 2002, more than 90 FlexSTONE sys-
tems and 25 DuraSTONE systems have been
pumped worldwide to combat a wide variety of
operational challenges.
Designed for multilateral junctions, kickoff
plugs and wells requiring impact-resistant
cement, DuraSTONE systems blend engineered
particles of different sizes with high-strength
metallic microribbon technology. The result is a
set cement that is two to three times tougher and
has impact resistance up to 20 times higher thanordinary Portland cements. In Abu Dhabi, UAE,
DuraSTONE cement plugs have substantially
improved kickoff success rates in more than
20 jobs to date.15 The improvements included
reduced time required to achieve kickoff and an
increase in the success rate of kickoff plugs
because DuraSTONE plugs are so difficult to drill.
FlexSTONE systems combine the engineered
particle-size distribution of CemCRETE systems
with flexible particles that accommodate wide
ranges of temperature, pressure and fluid den-
sity. These special particles lower the Youngs
modulus, increasing the flexibility of the setcement (right).16 When expansion is desirable,
these systems can be designed to produce as
much as 3% linear expansion after full cement
hydration; ordinary expanding cement systems
allow less than 1% linear expansion. Improved
mechanical properties make FlexSTONE systems
ideal for wells in steamfloods and tectonically
active regions.
Formation properties play a critical role in the
performance of wellbore cements. Optimizing the
relationship between the mechanical properties
of the formation and the mechanical properties
of the cement sheath is a requirement for long-term cement integrity during pressure changes,
temperature changes or cement expansion.
Because it is not possible to alter the properties
of the formation, engineers instead must manipu-
late the mechanical properties of the set cement
to achieve the correct combination of flexibility
and expansion. FlexSTONE technology and care-
ful cement-job design make this possible.
A new two-dimensional modeling package
helps engineers simulate the behavior of the
cement sheath in different pressure and tem-
perature regimes and wellbore configurations.
The software inputs include well configuration,
points of interest, cement properties, formation
properties and casing properties. The software
combines this information with a database ofcement properties to generate an optimized
cement design. Known as the Stress Analysis
Model (SAM), the software calculates the
properties necessary for the cement to main-
tain integrity and detects risks of cracking in
tension, rupture in compression or formation
of a microannulus.
12. Smith RC: Preface, in Nelson EB: Well Cementing.Sugar Land, Texas, USA: Schlumberger Dowell(1990): 16.
13. For more on cement bulk shrinkage: Thiercelin M,Baumgarte C and Guillot D: A Soil Mechanics Approachto Predict Cement Sheath Behavior, paper SPE/ISRM47375, presented at the 1998 SPE/ISRM Eurock,
Trondheim, Norway, J uly 810, 1998.
14. For more on cement mechanical response to downholestress: Thiercelin MJ , Dargaud B, Baret J F andRodriguez WJ : Cement Design Based on CementMechanical Response, paper SPE 38598, presentedat the 1997 SPE Annual Technical Conference andExhibition, San Antonio, Texas, USA, October 58, 1997.
15. For more on DuraSTONE kickoff plugs: Al-Suwaidi A,Hun C, Babasheikh A and Cunningham E: Cement AidsChallenging Sidetracks, Harts E&P75, no. 2 (February2002): 5153.
16. Le Roy-Delage S, Baumgarte C, Thiercelin M and Vidick BNew Cement Systems for Durable Zonal Isolation,paper IADC/SPE 59132, presented at the 2000 IADC/SPEDrilling Conference, New Orleans, Louisiana, USA,February 2325, 2000.
F
F
F
F
r
l
l
r
l
l
Poissons ratio v= lr
Axia
lstressF(tension)
Axial strain l (tension)
Youngs modulus (e)
Tensile strength
Axial strain
Axial stresse=
> Cement properties. Youngs modulus describes the relationship betweenstress and strain in a uniaxial stress test (top). For cement, the lower the
Youngs modulus, the more flexible the cement is. Poissons ratio is the ratioof transverse strain (r) to axial strain (l) (bottom). Tensile deformation isconsidered positive, and compressive deformation is considered negative. Thedefinition of Poissons ratio contains a minus sign so that ordinary materialshave a positive ratio, ordinarily between 0.15 and 0.25 for cement. Tensilestrength refers to the ability of material to be stretched before rupturing.
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Isolating Depleted from
Productive Formations
Isolating formations with widely varying pres-
sures is challenging but imperative. In The
Netherlands, Nederlandse Aardolie Maatschappij
B.V. (NAM, a joint venture of Shell and Exxon)
wrestled with the difficulty of isolating the
depleted Zechstein 2 carbonate formation
from the producing Limburg formation. Fracture
stimulation of the Limburg presents an additional
challenge to maintaining the integrity of the
cement sheath.
The Coevorden-57 well, located onshore in
the northeastern Netherlands, deviates as much
as 64 degrees from vertical on its way to a mea-
sured depth of 3998 m [13,117 ft] in the Limburg
sandstone (below left). Critical elements for suc-
cessful cementing of the 412-in. liner included
complete mud removal and a cement system that
would withstand the pressure increase during a
hydraulic-fracturing operation while maintaining
long-term isolation of formations with distinct
reservoir pressures.
Casing centralizers were placed such that
there were three centralizers for every two
casing joints from 3386 to 3923 m [11,109 to
12,871 ft] and two centralizers per joint of casing
from 3924 to 3998 m [12,874 to 13,117 ft]. This
centralizer placement ensured that cement
would surround the casing even in highly devi-
ated sections where casing tends to lie on the
low side of the borehole. The cement would
extend from total depth to 150 m [492 ft] above
the top of the liner hanger located at a depth of
3372 m [11,063 ft].
Cementing engineers used the WELLCLEAN II
simulator and CemCADE software to optimize the
job design (next page). At the beginning of the
operation, 20 bbl [3.18 m3] of fresh mud would be
pumped to begin cleaning the hole. MUDPUSH
spacer would follow the mud to provide addi-
tional hole cleaning and to prevent the drilling
fluid from contaminating the cement slurry. This
displacement train would be followed by 1.63
g/cm3 [13.6 lbm/gal] FlexSTONE slurry, the first
application of FlexSTONE technology in Europe.
The SCMT device was used to evaluate the
cement bond following the job and confirmed
excellent cement-casing and cement-formation
bonding (below right). The SCMT device is a mul-
tisensor cement-logging tool that produces a
360 map image of the cement.
24 Oilfield Review
SurfaceDepth, m
North SeaGroup
Chalk Group
Rijnland
Altena
Keuper
Zechstein
Limburg
0
500
1000
1500
2000
2500
3000
13 38-in. casing
9 58-in. casing
4 12-in. liner
7-in. liner
Coevorden
THE NETHERLANDS
BELGIUM
GERMANY
FRANCE
N or t
hS
ea
0 50 100 150 miles
0 80 160 240 km
> Location of the Coevorden-57 well, TheNetherlands. The Coevorden-57 well penetratesdepleted Zechstein carbonate rocks and produc-tive Limburg reservoir, as shown in the crosssection. Permanently isolating these formationsfrom each other in a deviated, fracture-stimulatedwell is challenging.
> FlexSTONE evaluation in The Netherlands. The SCMT log shows excellentresults, with map amplitudes (long dashes in Track 3) ranging from 3 to 10 mV,which indicates excellent bonding between the cement and casing. The Vari-able Density display (Track 4) shows strong formation arrivals, which demon-strate good bond between the formation and cement.
Amplitude
Variable Density Cement Map Image
mVs
Min Max
200 1200
Minimum Map Amplitude
mV0 100
Amplitude
Gamma RayDiscriminated
CCL
V3 -1 API0 150
CBT Amplitude
mV0 100
Relative Bearing
degrees0 360
Maximum Map Amplitude
mV0 1000
CBT 3-ft. Transit Time
s100 600
Average Map Amplitude
mV0 100
Minimum Map Transit Time
s100 600
CBT Amplitude
mV0 10
Maximum Map Transit Time
s100 600
1.2
5
2.5
0
3.7
5
5.0
0
6.2
5
7.5
0
8.7
5
10.0
0
11.2
5
12.5
0
13.7
5
15.0
0
16.2
5
17.5
0
18.7
5
20.0
0
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Autumn 2002 25
1 2
3 4
5 6
> Simulation of fluid-pumping sequence for the Coevorden-57 well. WELLCLEAN II simulator runshelped optimize fluid selections and the pumping schedule for the Coevorden-57 well. In all illustra-tions, each pair of illustrations from the simulator shows the effectiveness of mud removal (right) andpredicts cement distribution (left). In all illustrations of fluid concentrations, brown represents drillingfluid, blue is chemical wash, green is MUDPUSH spacer and gray is FlexSTONE slurry. In the finalillustration (6), the simulator predicts that all other drilling fluids will have been removed and thatFlexSTONE slurry will completely cover the wellbore wall, results that were confirmed by the well logs.
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Cementing Wells for Steamflooding
In northeastern Alberta, Canada, EnCana
Corporation is constructing the first phase of
its Christina Lake Thermal Project (right).
This venture currently is expected to produce
more than 70,000 barrels per day [11,123 m3/d]
of bitumen from the Athabasca oil sands in the
Cretaceous-age McMurray formation using
steam-assisted gravity drainage (SAGD). The first
phase of the project will allow the company to
evaluate SAGD performance and flow barriers
within the reservoir. This information will help
the company optimize well designs, well place-
ment and fluid recovery in subsequent phases
of the project.17
SAGD is an emerging technology that is sim-
ple in concept but complex in application (see
Heavy-Oil Reservoirs, page 30). SAGD wells
are drilled in pairs. The wells are parallel to each
other, with anywhere from 20 to 200 m [66 to
656 ft] of separation between the horizontal
reservoir sections of the wellbores (below right).
The upper horizontal well is used to inject steam.The heat from the injected steam allows the thick
crude to flow more freely, with the assistance of
gravity, to the lower producing well.
A flawless primary cement sheath is critical
for SAGD success. Annular gas influx as the
cement sets can result in steam breakthrough.
SAGD wells typically experience thermal expan-
sion and contraction of the wellbore, which can
lead to cement failure. When cement failure
occurs, the operator must choose between
expensive remedial efforts with unpredictable
results or well abandonment. EnCana sought to
improve the quality of the primary cement so thatit would not confront either steam breakthrough
or cement failure.
26 Oilfield Review
17. For more on the Christina Lake Thermal Project:Suggett J , Gittins S and Youn S: Christina Lake ThermalProject, paper SPE/Petroleum Society of CIM 65520,presented at the 2000 SPE/Petroleum Society of CIMInternational Conference on Horizontal Well Technology,Calgary, Alberta, Canada, November 68, 2000.
18. For more on SAM simulations: Stiles D and Hollies D:Implementation of Advanced Cementing Techniques toImprove Long Term Zonal Isolation in Steam AssistedGravity Drainage Wells, paper SPE/Petroleum Societyof CIM/CHOA 78950, presented at the 2002 SPEInternational Thermal Operations and Heavy OilSymposium and International Horizontal Well
Technology Conference, Calgary, Alberta, Canada,November 47, 2002.
19. GASBLOK systems control annular gas migration whilecementing. These systems include a nonretarding liquidthat provides fluid-loss control and gas-migration controlproperties for cement slurries at temperatures from 80 to160F [27 to 71C] across a wide range of densities aslow as 10.5 lbm/gal [1258 kg/m3]. The GASBLOK additiveis a suspension of polymeric microgels that act as fluid-loss reducers by rapidly plugging the pore throats of thecement filter cake. The microgels in the interstitial waterof the cement matrix reduce cement-matrix permeabilityand decrease the continuity between pores during thecritical liquid-to-solid transition phase, further limitinggas migration.
20. Although CSLs support both cementing and stimulation,this article focuses on their role in cementing.
C A N A D A
ALBERTAChristina Lake
0
0 400 800 1200 1600 km
200 400 600 800 1000 miles
> Location of Christina Lake Thermal Project, Alberta, Canada.
Lead top of cement at surface
13 38-in. surface casingto +/ 175 m TVD
Flexible tail topof cement at+/ 250 m MD
Kickoffpoint at+/ 200 m
7-in. slotted liner+/ 750 m horizontal
9 58-in. intermediatecasing to +/ 590 m TVD
>
Typical SAGD well pair. Conventional cement protects the 133
8-in. surfacecasing, which is set 175 m [574 ft] deep. The intermediate section, where thewell builds angle from vertical to horizontal, extends to 590 m [1936 ft] andpresents mud-removal and cementing challenges. The 958-in. casing iscemented with a LiteCRETE lead slurry that provides a low density and highcompressive strength. A FlexSTONE tail slurry provides flexibility across mostof the openhole and maintains zonal isolation across the 958-in. casing shoe.
The FlexSTONE systems pumped at Christina Lake were mixed on sitethefirst location in the world to do so. Below the 958-in. shoe, the 834-in. horizontalsection extends 750 m [2461 ft] across the reservoir, which is 20 to 58 m [66 to190 ft] thick. The wells are then completed with an uncemented, slotted linerfor sand control.
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Autumn 2002 27
Engineers used the SAM software to
evaluate potential for cement failure from com-
pression, tension or formation of a microannulus,
and to design the best possible slurry for the
Christina Lake SAGD wells. SAM simulations
indicated that thermally stabilized Class GPortland cement would suffer tensile failure
when exposed to the 14 to 260C [57 to 500F]
temperatures predicted for the SAGD wells.18
Another SAM simulation, incorporating the same
temperature, pressure, time and other conditions
used in the previous simulation, demonstrated
that a flexible cement system would not experi-
ence tensile failure.
In the Christina Lake area, three pairs of wells
have been cemented using a combination of
LiteCRETE lead slurry and FlexSTONE tail slurry.
EnCana selected FlexSTONE systems because of
their superior mechanical properties, particularlytheir capability to survive the thermal expansion
of the casing and the cement sheath. To counter
shallow-gas migration problems typical of west-
ern Canada, the LiteCRETE and FlexSTONE
systems incorporated GASBLOK technology.19
The LiteCRETE lead system typically is placed
from 250 m [820 ft] to surface. The FlexSTONE
tail system is pumped from approximately 590 m
[1936 ft] up to 250 m.
Cement logs of the six SAGD wells indicated
good bond across the zones considered critical
for reservoir isolation. During a workover opera-
tion on one of the wells, the slotted liner was
removed and the USI UltraSonic Imager tool and
the CBT Cement Bond Tool device were run toevaluate the isolation quality of the cement
following steam exposure (above). The log indi-
cates no degradation of cement quality and
strong formation-cement and cement-casing
bonds. There are no indications of gas migration
or casing-vent flows to surface.
Another SAGD well pair is planned during the
last quarter of 2002 to complete Phase I of the
Christina Lake project.
The Role of Client Support Laboratories
in Well Cementing
Successful implementation of new cementingtechnology depends heavily on an international
network of cementing specialists. Schlumberger
operates Client Support Laboratories (CSLs) in
Houston, Texas, USA; Aberdeen, Scotland; and
Kuala Lumpur, Malaysia.20 The CSLs form an
essential link between product development
and field operations by supporting the intro-
duction of new technology, assisting in training
field personnel and providing feedback during
product development. Whenever possible, CSLs
undertake short-term projects so that the produc
centers can concentrate on longer term activities
CSL staff work with the Schlumberge
GeoMarket organization to support bid or tendeprocesses for E&P companies and collaborative
product-development opportunities. All this
results in higher quality products and services in
addition to fit-for-purpose innovations.
Typical CSL projects involve low-cost develop
ments, but some projects have been established
to support alliances. Customers often initiate
short-term projects to meet their specific techni
cal or environmental requirements. Many o
these involve collaboration with regional produc
suppliers to match readily available products
with specific operator requirements.
To support field operations, all CSLs areequipped to follow standard procedures outlined
by the American Petroleum Institute (API) to
conduct extensive formulation studies. These
procedures include quality assurance and quality
control of cement, fluid-compatibility tests, and
measurements such as thickening time, compres
sive strength, fluid loss and free water under the
pressure and temperature conditions found in the
DiscriminatedBond Index
Sonic Variable Density Curve
Amplitude
01Mrayl 100mm 12292
mm 92122
mm
ToolEccentricity
Internal RadiusAverage
mm 92122
Internal RadiusMaximum
mm 92122
External RadiusAverage
mm 92122
Internal RadiusMinimum
mm 12292
Internal RadiusAverage
mm 12292
Internal RadiusMaximum
mm 12292
Internal RadiusMinimum
External RadiusAverage
Amplitude ofEcho Minus Max
Average ofAcoustic
Impedance
dB/m 500
mm 133
dB/m 500
DiscriminatedAttenuation
Cement Mapwith Impedance
Classification
-01 s 1200200
MaxMin
-500.0 -1000.0-500.00.32.63.03.54.04.55.05.56.06.57.07.58.0
0.5-0.4-0.8-1.2-1.6-2.0-2.4-2.8
-4.8-5.2-5.6-6.0
-3.2-3.6-4.0-4.4
API
Gamma Ray
1000
mm
Casing CollarLocator
Process Flags
101
0.50001.50002.50003.50006.5000
dB/m 500
Near Pseudo-Attenuation
Short Pseudo-Attenuation
Average ofThickness
Microdebonding
Gas or DryMicroannulus
Liquid
Bonded
< Cement evaluation ina steamflood well. TheUSI UltraSonic Imagertool and the CBTCement Bond Tooldevice were run toevaluate the isolationquality of the cementfollowing steam expo-sure. The log indicatesno degradation ofcement quality andstrong formation-cement and cement-casing bonds.
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subsurface (above left). Equipment exists to sim-
ulate virtually all downhole cementing conditions
by applying high temperatures and pressures tocement slurries. Evaluation of slurry performance
under dynamic, downhole conditions ensures
that the slurry will remain fluid until properly
placed in the wellbore (above right).
Technology transfer is a key function for the
CSLs because disseminating the lessons they
learn also helps the worldwide network of
approximately 100 area and district laboratories
improve their operations. While many courses
offered by the CSLs are designed for
Schlumberger engineers, some courses are
offered to customers. CSLs also evaluate new
equipment and techniques before these aredeployed locally. For example, the Houston CSL
participates in the design of all FlexSTONE sys-
tems pumped in North and South America.
The Houston CSL provides technical training,
new-technology implementation and cementing
support for international field operations and
clients in North and South America. The labora-
tory completes short-term engineering projects
on request from clients and develops specific
solutions for local problems. Recently, cementing
experts from the Houston CSL and the
Schlumberger Riboud Product Centre, Clamart,France, developed the DeepCEM deepwater
cementing liquid-additive package for worldwide
application. This technology, which includes a
nonretarding dispersant and a cement-set
enhancer, has proven to be an optimal solution
for cementing shallow strings in deep water. It
has been implemented successfully in deepwater
markets around the world. The CSL offers a basic
laboratory course, an advanced service module
for cementing, new technology introductions at
training courses in the Kellyville Training Center,
Oklahoma, USA, and training for nonspecialists.
Due to its location, equipment and proximity tooilfield product suppliers, the Houston CSL plays
a vital role supporting international operations for
Houston-based companies.
The Houston CSL also has specialized labora-
tory equipment for cement-slurry design and
performance evaluation over a wide range of
temperatures and pressures35 to 600F [2 to
316C] and up to 40,000 psi [276 MPa]. Recently,
the Houston CSL acquired a twin-cell ultrasonic
cement analyzer (next page, left). Other recent
equipment acquisitions include the fluid-migrationanalyzer and the high-pressure, high-temperature
(HPHT) rheometer (next page, right). The HPHT
rheometer helps evaluate fluid performance over a
wide range of downhole conditions to ensure opti-
mal mud removal under extreme conditions.
Supporting operations in a region extending
through eastern Africa, the Middle East and Asia,
the CSL in Kuala Lumpur covers the broadest terri-
tory of the three CSLs. Typical projects at the Kuala
Lumpur facility include high- and low-temperature
cementing-fluids testing, compatibility testing and
fluid mixingall to API specifications. Recent pro-
jects include FlexSTONE system designs for theMiddle East, high-pressure LiteCRETE systems for
China, geothermal well cementing and a low-
density, saline DeepCRETE deepwater cementing
system used in India, with a density of 10 lbm/gal
[1198 kg/m3]. Because the Kuala Lumpur CSL sup-
ports more than 23 field laboratories serving
35 countries, the training of laboratory engineers
and technicians is a significant activity.
28 Oilfield Review
> Predicting cement performance. The consis-tometer shown here has a wide pressure andtemperature operating rangeup to 22,000 psi[150 MPa] and 400F [204C]. This unit, locatedin the Houston CSL, can be attached to a chillerfor controlled cooling. Other consistometersat this facility can achieve higher temperaturesand pressures. The CSLs in Aberdeen and KualaLumpur also have consistometers.
> Analyzing fluid migration. Liquid or gas migra-tion through hydrating cement slurries is a majorcause of well-completion failures. The fluid-migration analyzer shown here offers state-of-the art data acquisition and analysis and can runthe test cell at any angle to simulate wellboredeviation. This device, located in the HoustonCSL, can measure fluid loss through standardscreens or actual rock core samples. Data dis-play and analyses are enhanced by capture ofmore than a dozen data channels, includingabsolute and differential pressures, gas andliquid flows, and temperature.
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The Aberdeen CSL offers client support and
testing similar to the Houston and Kuala Lumpur
facilities, and participates extensively in trainingactivities. The Aberdeen facility supports Europe,
the CIS and western Africa. Its work in the North
Sea offers many challenges and opportunities to
achieve environmentally friendly solutions in the
worlds most demanding regulatory environment.
In Norway, for example, all oilfield chemicals
must be biodegradable, so the Aberdeen CSL
helped develop biodegradable antifoam agents,
surfactants and retarders. For other areas, this
center has supported introduction of specialized
cementing technology, such as FlexSTONE,
LiteCRETE and DeepCRETE technologies. Quality
control of cement-slurry additives, novel blend-performance optimization and development of
new, customized cement additives for local cus-
tomers are key functions of the Aberdeen CSL.
The Aberdeen CSL also offers training in proper
use and calibration of equipment and testing pro-
cedures. Basic and advanced courses are offered
several times each year, and personalized training
is offered when appropriate, particularly for the
introduction of new technology. For example, field
engineers might be offered specialized training
when their district acquires new equipment. The
Aberdeen CSL also performs regular audits oftesting procedures and results. For these audits,
each district performs specific tests, which are
checked for consistency of results.
While the three CSLs have different capabili-
ties and slightly different focuses, they share the
goals of continually improving service quality,
transferring and supporting technology, and
training personnel to better serve customers. The
CSL leaders meet twice each year with the
cementing product-development group at the
Schlumberger Riboud Product Centre. These
meetings allow cementing practitioners from
around the world to present current field pro-jects, discuss pressing needs, exchange ideas
about implementation of new technology and
provide input to current and future research and
development projects.
Improving Zonal Isolation at the Outset
In a future dominated by development of mature,
or brown, fields, operating companies will need
to produce oil and gas more efficiently and with
better economic returns than ever before. Each
well plays a crucial role in this business environ
ment. Each operation, whether it is the actuadrilling of the well, mud removal, cementing
stimulation or any other, plays a key role in wel
performance: every operation must be successfu
at the outset to avoid costly remediation.
As the examples in this article demonstrate
judicious implementation of new technology solves
problems that were too expensive or technically
demanding to overcome with older technology
Operators are committed to eliminating problems
such as sustained casing pressure whenever pos
sible, in many cases by devoting more attention to
mud removal and cementing-system optimization
in the earliest stages of well design.Schlumberger continues to support technology
development to assure unprecedented produc
effectiveness and competence in field operations
With innovations that complement existing prod
ucts and services, ultraefficient technologies wil
abound to tackle the tough brown-field reservoirs
of the coming years. GMG
> Evaluating cement-strength development. Thistwin-cell ultrasonic cement analyzer providesnondestructive determination of cement-strengthdevelopment as samples cure under downholetemperature and pressure conditions. The devicemeasures the change in velocity of ultrasonicsignals transmitted through the cement specimensas they harden. As the strength of the cementspecimen increases, the transit time of the ultra-sonic signal through the sample decreases. Therelative strength of the cement is then calcu-lated using proprietary empirical algorithms.
> Measuring rheological properties. This HPHTrheometer, located in the Houston CSL, offersbroad viscosity measurement capability dueto the wide range of the torque (shear stress)transducer and the extended motor speed(shear rate). This allows the measurement of therheological properties of a variety of differentfluids with pressure and temperature limits of20,000 psi [138 MPa] and 450F [232C]. For wellcementing, it is crucial to understand the rheo-logical properties at downhole pressure andtemperature conditions to correctly place thecement without jeopardizing well integrity.