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  • 8/11/2019 Solutions for Long Term Zonal Isolation_Oilfieldreview, 2002

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    16 Oilfield Review

    Solutions for Long-Term Zonal Isolation

    Raafat Abbas

    Erick Cunningham

    Trevor Munk

    Clamart, France

    Bente Bjelland

    Norsk Hydro

    Bergen, Norway

    Vincent Chukwueke

    Nederlandse Aardolie Maatschappij B.V.

    Assen, The Netherlands

    Alain Ferri

    Aberdeen, Scotland

    Greg Garrison

    Houston, Texas, USA

    Doug Hollies

    EnCana Corporation

    Calgary, Alberta, Canada

    Chris Labat

    ChevronTexaco

    New Orleans, Louisiana, USA

    Omar Moussa

    Kuala Lumpur, Malaysia

    For help in preparation of this article, thanks to MarioBellabarba, The Hague, The Netherlands; Leo Burdylo,Roger Keese, Bill Miller, Erik Nelson and Don Williamson,Sugar Land, Texas, USA; Ryan Cammarata, Bill Dacres,Laurent Delabroy, J ames J ackson and Randy Tercero,Houston, Texas; Youssef El Marsafawi, Kuala Lumpur,Malaysia; Simon J ames, Clamart, France; Brian Koons,New Orleans, Louisiana, USA; Christian Mueller, Stavanger,

    Norway; Ron Schreuder, Coevorden, The Netherlands; andDavid Stiles, Calgary, Alberta, Canada.

    CBT (Cement Bond Tool), CemCADE, CemCRETE,CemSTONE, DeepCEM, DeepCRETE, DuraSTONE,FlexSTONE, GASBLOK, GeoMarket, LiteCRETE, MUDPUSH,SCMT (Slim Cement Mapping Tool), USI (UltraSonicImager), Variable Density, VDN (VISION Density Neutron)and WELLCLEAN II are marks of Schlumberger.

    Improving long-term wellbore integrity is a growing priority. Exploration and

    production companies recognize that achieving excellent zonal isolation requires

    superior mud removal and proper cement-system design. New simulation software,

    environmentally friendly primary cementing systems and worldwide field support

    help companies achieve well-construction goals from the outset while enhancing

    environmental protection.

    Exploration and production (E&P) companies

    have been striving for perfect zonal isolation

    since the earliest days of wellbore cementing.

    The complex relationships between the geology,

    chemistry and physics of each oil- or gas-well

    completion present unique challenges that

    decades of experience alone may not solve.

    These challenges manifest themselves in both

    new and existing wells.

    The scope of existing zonal-isolation problems

    is enormous. Worldwide drilling during 2001 led

    to 74,000 new wells, of which 48,000 weredrilled in North America.1 A major concern is that

    many existing wells are now experiencing

    sustained casing pressure, an indication that a

    path exists between a pressure source and an

    annulus. In the offshore Gulf of Mexico alone,

    11,500 casing annuli in 8000 wells may suffer

    sustained casing pressure.2 Remediation costs

    could be as high as US $1 million per well,

    including the costs of workover rigs and finding

    and fixing leaks. In Canada, sustained casing pres-

    sure afflicts a wide variety of onshore wells, from

    shallow gas wells to heavy-oil wells. Correcting

    these problems worldwide may cost as much as

    US $2.75 billion over 10 years. Clearly, avoiding

    these remediation expenses is preferable.

    Sustained casing pressure may result from

    many causes, such as poor primary cementing,

    inadequate requirements in effect when olderwells were cemented or deterioration of the

    cement matrix with time. Regardless of the

    cause, industry and regulatory bodies recognize

    the need to protect the environment from leaking

    reservoir fluids. Poor zonal isolation may result in

    a loss of well control or contamination of water

    1. World Trends: Industry Pace Should Quicken, WorldOil223, no. 8 (August 2002): 3337.

    For more on 2001 drilling data:http://www.worldoil.com/magazine/magazine_link.asp?ART_LINK=02-08_world-abraham_T2.htm#top.

    2. Bourgoyne AT J r, Scott SL and Manowski W: A Reviewof Sustained Casing Pressure Occurring on the OCS,

    LSU study funded by the Minerals Management Service,US Department of the Interior, Washington, DC, underContract Number 14-35-001-30749.

    3. For more on remediating existing wellbores: Barclay I,Pellenbarg J , Tettero F, Pfeiffer J , Slater H, Staal T,Stiles D, Tilling G and Whitney C: The Beginningof the End: A Review of Abandonment andDecommissioning Practices, Oilfield Review 13,no. 4 (Winter 2001/2002): 2841.

    Boisnault J M, Guillot D, Bourahla A, Tirlia T, Dahl T,Holmes C, Raiturkar AM, Maroy P, Moffett C,Prez Meja G, Ramrez Martnez I, Revil P andRoemer R: Concrete Developments in Cementing

    Technology, Oilfield Review11, no. 1 (Spring 1999): 1629.

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    Autumn 2002 17

    sources, which can be catastrophic for the environ-

    ment and the local population. Improving primarycementing in new wells and repairing leaking

    wells are logical steps toward improving zonal

    isolation and protecting the environment.3

    In this article, we discuss solutions that

    improve zonal isolation in primary cementing,

    beginning with mud-removal technology.

    Examples from operations demonstrate the

    impact of new techniques and fluids. Innovative

    simulation software and a worldwide network of

    field-support laboratories help engineers opti-mize cement-job designs.

    Optimizing Mud Removal

    Effective drilling-fluid removal is a prerequisite for

    primary cementing success. As the cement slurry

    sets, mud left in the wellbore can prevent develop-

    ment of a hydraulic seal, which can result in

    such adverse phenomena as the production

    of unwanted fluids, loss of hydrocarbons to

    low-pressure zones, sustained casing pressureunderground blowouts or accelerated casing

    corrosion. These can lead to additional, and usually

    unexpected, expenses to solve these problems. In

    addition to the general condition and quality of the

    wellbore, factors influencing mud removal include

    mud conditioning, displacement procedures, wel

    geometry and centralization of the casing.

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    In preparing to cement a casing string, a

    cementing crew pumps a series of fluids down

    the casing to displace the drilling fluid from the

    interior of the casing and the casing-formation

    annulus. The first fluid pumped usually is a chem-

    ical wash or spacer that separates the drilling

    fluid from the cement slurry.

    Chemical washes have a density and viscos-

    ity close to that of water or oil; water, diesel or

    oil may be used as base fluids for chemical

    washes. When pumped ahead of the cement

    slurry, they promote mud removal by diluting,

    thinning and dispersing the mud. Chemical

    washes can be formulated to remove both

    water- and oil-base drilling fluids. Ultimately,

    chemical washes improve the quality of the bond

    between the casing and the cement, and

    between the cement and the formation. Because

    chemical washes tend to have a low viscosity,

    they are pumped in turbulent flow (right).

    Chemical washes are available for a wide variety

    of applications.

    Spacer fluids also provide a buffer that ischemically compatible with both the drilling fluid

    and the cement slurry during displacement.

    Complete displacement of drilling fluid by the

    spacer is critical to the establishment of zonal

    isolation; incomplete displacement may result in

    a continuous mud channel across the zone of

    interest, creating communication paths between

    zones. Such communication results in the pro-

    duction of unwanted fluids, loss of hydrocarbons

    and even migration of fluids to surface. For oil-

    base muds, the surfactants used in chemical

    washes and spacers change the wettability of

    the casing and the formation near the wellborefrom oil-wet to water-wet. This contributes to

    improved cement bonding.

    MUDPUSH II spacers are compatible with

    cement slurries, water- and oil-base mud, and

    fresh water, seawater or brackish water. These

    spacers can be designed at densities from 10 to

    20 lbm/gal [1200 to 2400 kg/m3], and at temper-

    atures up to 300F [149C]. The spacers have

    demonstrated excellent reproducibility between

    laboratory design and field performance, and are

    easy to mix at the wellsite.

    The MUDPUSH II spacer properties are

    adjusted to minimize environmental impact,including lower toxicity, improved biodegradation

    and lower bioaccumulation.4 A smaller quantity

    of chemicals than that required with other

    spacers produces the desired performance char-

    acteristics. Fewer chemicals are discharged or

    handled as fluids return to surface, less storage

    space is required and less waste is generated.

    Optimizing the rheological properties of a

    spacer fluid improves zonal isolation and mud dis-

    placement. Rapid selection and adjustment of

    additive concentrations in spacer fluids now are

    possible with the WELLCLEAN II Engineering

    Solution Advisor software. This software reduces

    the time and effort required to optimize fluid prop-

    erties, whether the fluids are designed for turbu-

    lent or laminar flow. Simulation results from

    CemCADE cementing design and evaluation soft-

    ware, which are based on actual data, can be

    imported into WELLCLEAN II Advisor software.5

    When used to design the cementing job, the output

    from the WELLCLEAN II Advisor software reduces

    the risk of error and improves the efficiency.

    When designing a MUDPUSH II spacer for

    removing mud in turbulent flow, the WELLCLEAN II

    Advisor software indicates the optimal additive

    concentration to stabilize the spacer so that

    weighting agents do not settle out and the rheo-

    logical properties do not change. At the same

    time, the software sets fluid properties at the

    best level to achieve turbulent flow at low pumprates. In some cases, pumping-rate restrictions

    require a laminar flow regime; turbulent flow

    generally involves higher pumping rates. If the

    strategy specifies design of the spacer for lami-

    nar flow, the software provides optimized spacer

    properties and additive concentrations at the

    required density and temperature. The degree of

    mud removal and the presence of mud channels

    are more commonly linked to wellbore geometry,

    rugosity, washouts, fluid viscosity and density

    than to flow regime. Multiple simulations demon-

    strate the consequences of various additive

    concentrations on spacer properties. Spacer prop-erties for a particular job are always designed for

    compatibility with the mud and cement.

    In addition to a comprehensive database

    of laboratory tests, the WELLCLEAN II Advisor

    software provides mathematical models and a

    reasoning engine that can derive spacer prop-

    erties by interpolating results at various

    temperatures, densities and additive concentra-

    tions (next page). The software incorporates the

    Bingham plastic, power-law and Herschel-

    Bulkley rheological models.6

    Field measurements of spacer properties

    designed using the WELLCLEAN II Advisor soft-ware have proved to closely match predicted

    design data. For example, on a high-pressure

    well in the Middle East, the mud density required

    to kill the well was 18.7 lbm/gal [2240 kg/m3].

    A fracture gradient close to the pore pressure

    resulted in drilling-fluid losses across the weaker

    zones. The operator decided to run and cement

    18 Oilfield Review

    4. Bioaccumulation is the enrichment of a substancein an organism, such as bioconcentration from exposureto the substance in the environment or uptake from thefood chain.

    5. For more on CemCADE software: Fraser L, Stanger B,Griffin T, J abri M, Sones G, Steelman M and Valk P:Seamless Fluids Programs: A Key to Better Well

    Construction, Oilfield Review8, no. 2 (Summer1996): 4256.

    6. A Bingham plastic model is a two-parameter rheologicalmodel widely used in the drilling-fluids industry todescribe flow characteristics of many types of fluids.Fluids obeying this model exhibit a linear shear-stress,shear-rate behavior after an initial shear-stress thresholdhas been reached. A Herschel-Bulkley fluid can bedescribed mathematically by a three-parameter rheologi-cal model. The Herschel-Bulkley equation is preferredto power-law or Bingham relationships because it resultsin more accurate models of rheological behavior whenadequate experimental data are available. A power-lawfluid is described by a two-parameter rheological modelof a pseudoplastic fluid, or a fluid whose viscositydecreases as shear rate increases. Water-base polymermuds, especially those made with XC polymer, fit thepower-law mathematical equation better than theBingham plastic or other two-parameter models.

    7. Primary cementing operations may involve as manyas four slurries, but jobs with two slurries, knownas the lead slurry and the tail slurry, are more common.Lead refers to the first slurry pumped during primarycementing operations. Tail refers to the last slurrypumped during primary cementing operations. Typically,the tail slurry covers the pay zone and is denser thanthe lead slurry.

    8. Bonett A and Pafitis D: Getting to the Root of GasMigration, Oilfield Review8, no. 1 (Spring 1996): 3649.

    9. For more on the Tampen operations: Bjelland B,Hansen K and Abbas R: Tampen Planning Gets ConcreteResults, Harts E&P75, no. 8 (August 2002): 7072.

    Static mudlayer

    Flowingfluid

    Laminar Flow Turbulent Flow

    > Mud-removal flow dynamics. In laminar flow(left), flow lines are parallel and individual parti-cles move in parallel paths. Mud particles tend

    to accumulate near the borehole wall, makingcomplete mud removal difficult. In turbulent flow(right), the energetic, swirling eddies entrainmore mud particles than laminar flowpathsbefore becoming saturated. The turbulent eddiesalso move surfactants or dispersants in thechemical wash or spacer fluid throughout theborehole to deform and remove the static mudlayer at the borehole wall.

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    Autumn 2002 19

    a liner, and required an optimized spacer fluid

    on short notice.

    Typically, designing the spacer for this situa-tion would require a lengthy laboratory process.

    However, the WELLCLEAN II Advisor software

    quickly optimized the spacer design using actual

    well conditions and fluid properties. The liner

    was cemented successfully, and the operator

    benefited from the efficient process to design an

    effective spacer for such difficult conditions.

    There were no indications that any cement was

    lost during operations.

    In ordinary cementing operations, the spacermay be followed by multiple cement slurries.7

    The preflush-spacer-cement series must displace

    all fluids from the annulus to prevent develop-

    ment of mud or spacer channels within the

    cement sheath.8 Such channels may allow unde-

    sirable formation-fluid migration. The presence

    of mud also can induce shrinkage cracks, reduce

    compressive strength or increase permeability,

    any of which can negatively affect set-cemen

    properties. Once the slurry is pumped, a mechan

    ical plug is launched into the casing and

    displaced to the bottom of the well by anothe

    fluid, usually the drilling fluid needed to drill the

    next section of hole. At the end of the operation

    cement occupies the annular space between the

    casing and the penetrated formation from the

    bottom of the hole up to the desired level.

    Effective mud removal, a crucial part of any

    cementing operation, cannot be achieved

    without considering the effects of all relevan

    parameters. WELLCLEAN II Engineering Solution

    technology makes use of innovative products and

    tools to improve cement placement. Together

    these optimized chemical-wash systems, custom

    spacers, innovative software and a testing

    methodology to evaluate the effectiveness o

    preflushes in displacing drilling fluids all enhance

    mud removal and zonal isolation.

    Mud Removal in Action

    In the mature offshore region of TampenNorway, Norsk Hydro engineers are increasing oi

    production by improving zonal isolation with

    WELLCLEAN II technology.9 Although the subsi

    dence, compaction and high downhole stresses

    that are common in this area could cause cemen

    failure, engineers suspected that fluid channels

    within the cement were their most significan

    problems. These fluid channels probably were

    caused by poor cement placement in wells tha

    were highly deviated to horizontal. WELLCLEAN I

    simulator results agreed with the cement logs

    indicating intermixing of fluids throughou

    the liner length and poor cement coverage othe annulus.

    The WELLCLEAN II simulator software is a

    powerful, two-dimensional numerical-simulation

    tool for showing critical results such as the

    percentage of cement coverage, the fluid concen

    trations, the risk of having a mud film or channe

    at the end of the cement job, and the turbulen

    contact timeall as a function of depth and

    time. The simulator accounts for such parameters

    as well geometry and trajectory, downhole fluid

    properties and volumes, pump rates and casing

    centralization. The simulator then predicts the

    efficiency of mud removal and assesses thelikelihood of a mud channel being left in the

    cement. The simulations are presented as two

    dimensional maps that show fluid positions and

    concentrations, fluid velocity and flow regime

    Animations of the simulations show the entire

    fluid-displacement process for a job.

    > Optimizing spacer designs. WELLCLEAN I I Engineering Solution Advisor software simplifies andspeeds spacer design.

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    WELLCLEAN II simulator predictions have

    been validated both by physical laboratory

    experiments and field performance. Cementing

    engineers may use these simulations to alter

    their designs to optimize zonal isolation. For

    example, the simulator helps engineers choose

    between turbulent or laminar flow regimes, ordecide how to avoid detrimental contact

    between drilling mud and cement during pump-

    ing operations.

    To improve zonal isolation in a Tampen area

    well during 2001, Norsk Hydro engineers selected

    an innovative preflush system with low-toxicity

    spacers, more complete biodegradation and

    lower bioaccumulation than other systems. The

    new well was horizontal, similar to previous prob-

    lematic wells. Additional centralizers were placed

    to improve standoff and cement distribution

    around the casing. Output from the CemCADE

    software showed that the additional centralizers

    would not lead to excessive running forces,

    which are an indication of the potential for thecasing to become stuck as it is run into

    the wellbore.

    Norsk Hydro also wanted to improve the

    mechanical properties of the cement system.

    Norsk Hydro engineers selected CemCRETE

    concrete-based oilwell cementing technology

    a system with a high solid-fraction, high plastic

    viscosity, low permeability and low porosity.10

    Simulations indicated that no formations would

    be fractured using a 14-lbm/gal [1679-kg/m3]

    CemCRETE slurry-system blend. Also, 300 bbl

    [48 m3] of fresh mud at a relatively lower density

    and viscosity would be pumped to dilute the mud

    in the hole and reduce its gel strength.

    Prior to the operation, simulations predictedthat the modified design would improve mud

    removal significantly. In addition to predicting

    cement coverage of greater than 95% over the

    majority of the production-liner length, simulator

    data indicated no risk of leaving mud behind the

    cement. The cementing operation was executed

    successfully. Cement-bond logs of the 7-in. liner

    demonstrated that the results were superior to

    20 Oilfield Review

    Raw Acoustic Impedance Cement Map with Impedance Classification

    Minimum of Acoustic

    Impedance

    Mrayl 100

    Average of Acoustic

    Impedance

    Mrayl 100

    Maximum of Acoustic

    Impedance

    Liquid

    Bonded

    Microdebonding

    Mrayl 100

    -500.00000.31250.62500.93751.25001.56251.87502.18752.50002.81253.12503.43754.06254.37504.68755.0000

    -500.00000.31250.62500.93751.25001.56251.87502.18752.50002.81253.12503.43754.06254.37504.68755.0000

    Liquid

    Gas or DryMicroannulus

    Gas or DryMicroannulus

    BondedRaw Acoustic

    Impedance

    Cement Mapwith Impedance

    Classification

    Microdebonding

    -1000.0-500.00.32.63.03.54.04.55.05.56.06.57.07.58.0

    -1000.0-500.00.32.63.03.54.04.55.05.56.06.57.07.58.0

    > Improving bonding in horizontal wells in Norway. Ordinary spacer designs resulted in inadequate cement bonding, as shown in the cement-evaluation logat left. In particular, there is a dearth of yellow, or bonded, section in Track 2. More effective cement-job designs, including more complete mud removalusing MUDPUSH I I spacers, resulted in improved bond, as shown in the abundant yellow section in Track 3 (right).

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    Autumn 2002 2

    those from previous cementing jobsexcellent

    bonding and no indication of any fluid channels

    (previous page). Since then, additional wells

    have been completed successfully in Tampen

    using this improved methodology, and more are

    planned during 2002.

    In the Gulf of Mexico, achieving effective

    zonal isolation was crucial for five costly

    extended-reach wells with an oil-water contact in

    the hydrocarbon-bearing zone. Adequate cement-

    to-casing and cement-to-formation bonding

    within these pay sands had proven challenging;

    good bonding existed only across shale sections.

    Any new cement-job designs would have to

    accommodate well deviations up to 77 degrees,

    synthetic-base drilling mud and gas influx from

    the formation. Failure to isolate the water zones

    within the pay sand resulted in lower oil produc-

    tion and additional disposal costs for produced

    water. ChevronTexaco spent as much as $200,000

    per well for squeeze-cementing operations and

    rig time to repair flawed primary cement jobs in

    three of the five wells.With the aid of the WELLCLEAN II simulator

    package, CemCADE software and the while-

    drilling acquisition of caliper logs using the VDN

    VISION Density Neutron tool, Schlumberger

    engineers were able to alter design parameters

    to improve mud removal.11 The engineers consid-

    ered the acquisition of caliper data particularly

    important because previous job designs

    depended on assumptions about hole shape and

    volumeparameters that significantly influence

    mud removal and predictions of the required

    slurry volume. CemCADE results led to changes

    in centralizer placement, spacer fluids, cement-slurry properties, fluid volumes and pumping rates.

    The cement slurry incorporated the GASBLOK

    gas migration control cement system and an

    expanding agent. These additives eliminate gas

    influx from the formation, control fluid loss

    to the formation and minimize bulk-volume

    reduction during cement placement and setting.

    The upgraded job designs and fluids greatly

    improved zonal isolation in the next three wells.

    Outputs from the WELLCLEAN II simulator pro-

    gram were in complete agreement with the

    cement-evaluation logs (right). The three new

    wells did not produce water and did not requireremedial cementing operations. Elsewhere in the

    10. For an introduction to CemCRETE technology: Boisnaultet al, reference 3.

    11. The VDN device provides compensated neutron andazimuthal lithodensity measurements while drilling. Theresulting density image also enables structural analysis.

    Discriminated

    CCL

    03 100-1 APIV

    Gamma Ray

    0 360degrees

    SCMT Relative Bearing

    0 100mV 200

    1.25

    2.50

    3.75

    5.00

    6.25

    7.50

    8.75

    10.00

    11.25

    12.50

    13.75

    15.00

    16.25

    17.50

    18.75

    20.00

    1200s Cement Map Image

    Min MaxAmplitude

    CBT 5-ft Variable DensityCBT 3-ft Amplitude

    0 10mV

    Amplified CBT 3-ft Amplitude

    0 100API

    CBT 3-ft Transit Time

    11,800

    11,900

    12,000

    12,100

    12,200

    12,300

    Depth,

    ft

    12,400

    12,500

    Wide

    Mud

    Tail

    CW100

    MUDPUSH WHTO

    Narrow

    Wide

    12,600

    12,700

    12,800

    12,900

    11,800

    11,900

    12,000

    12,100

    12,200

    12,300

    Depth,

    ft

    12,400

    12,500

    Wide

    High

    Medium

    Low

    None

    Narrow

    Wide

    12,600

    12,700

    12,800

    12,900

    Fluids Concentration Map Risk of Mud on the Wall

    12,000

    12,100

    > Improving mud removal in the Gulf of Mexico. WELLCLEAN II simulator results (top) indicated thatchanges in centralizer placement, spacer fluids, cement-slurry properties, fluid volumes and pumpingrates would improve mud removal and primary cementing. The simulated cement map at left indicatesa high concentration of cement (gray) around the wellbore; the green area in the simulation indicatescomplete mud removal. The cement map in Track 5 of the SCMT Slim Cement Mapping Tool log ( bottom)confirms excellent cement placement around the casing. The Variable Density display in Track 4 showsgood cement bonding.

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    Gulf of Mexico, WELLCLEAN II Engineering

    Solution results have improved primary cement-

    ing (right).

    The Role of Advanced

    Cementing Technology

    Mud removal plays a crucial role in the success

    of cementing operations, but the selection of an

    appropriate type of cement also is critical. Since

    the first primary cementing operation in 1903,

    service companies have developed many types of

    oil- and gas-well cements to address the

    extremes of subsurface conditions.12 Cement sys-

    tems must withstand the effects of subsurface

    pressures, temperatures and formation fluids to

    provide lasting zonal isolation.

    Even when a conventional slurry is properly

    placed and initially provides adequate zonal iso-

    lation, changes in downhole conditions can

    induce stresses that compromise the integrity of

    the cement sheath. Tectonic stresses and large

    increases in wellbore pressure or temperature

    can crack the sheath, and can even reduce it torubble. Radial displacement of casing, caused by

    cement bulk shrinkage or temperature or pres-

    sure decreases, can cause the cement to debond

    from the casing or formation and create a

    microannulus.13 Decreases in fluid weight during

    drilling and completion also cause debonding.

    Routine well-completion operations, including

    perforating and hydraulic fracturing, negatively

    affect the cement sheath.14

    The most recent advance, CemSTONE

    advanced cementing technology systems, pro-

    vides reliable, long-term zonal isolation despite

    changing downhole conditions. These systemshave predictable set-cement properties, such as

    flexibility, expansion and impact resistance after

    setting, so they can be designed to withstand

    stresses that would destroy ordinary cements.

    Proprietary additives and proven, engineered-

    particle blends in CemSTONE systems meet

    specific mechanical-property requirements, such

    as elasticity, expandability, compressive and ten-

    sile strength, durability and impact resistance.

    Like CemCRETE slurries, the particle-size distri-

    butions of CemSTONE systems make them easy

    to mix and pump.

    The cement integrity achieved routinely withCemSTONE systems helps cut maintenance

    costs, ensures isolation for stimulation treatments,

    reduces the possibility of annular pressure during

    the producing life of gas wells, and extends the

    productive life of steamflood wells and wells in

    tectonically active areas. This high degree of

    cement integrity also improves isolation for

    multilateral junctions, saves time and reduces

    22 Oilfield Review

    56

    Cement coverage, %

    60 64 68 72 76

    Original Job Without Optimization

    Wide Narrow Wide

    Fluidsconcentration

    map

    Mud

    Spacer

    Cement

    22,000

    23,000

    24,000

    Depth,

    ft

    Depth,

    ft

    Wide Narrow Wide

    Risk of mudon the wall

    High

    None

    70

    Cement coverage, %

    80 90 100

    22,000

    23,000

    24,000

    Wide Narrow Wide

    High

    None

    Optimized Job Using WELLCLEAN II Simulator Software

    Wide Narrow Wide

    Mud

    Spacer

    Cement

    Fluidsconcentration

    map

    Risk of mud

    on the wall

    Cement coverage, %

    60 80 100

    Fluidsconcentration

    map CBT logVariable

    Density log

    Wide Narrow Wide

    Depth,

    ft

    23,600

    23,540

    23,480

    23,420

    Diesel

    Chemical wash

    Spacer

    Cement

    > More mud-removal success in the Gulf of Mexico. In another part of the Gulf of Mexico, simulationof initial design plans with the WELLCLEAN II simulator package indicated a mud channel was likely toform in the cement sheath (top). After optimizing centralizer placement, spacer and slurry properties,and displacement rates and volumes, the simulator demonstrated that the new job design would avoidchannel formation (middle). Cement-evaluation logs confirm improved zonal isolation (bottom).

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    Autumn 2002 23

    difficulty in setting mechanical whipstocks, and

    eliminates cement sloughing behind casing when

    opening windows and drilling out in incompetent

    formations (see New Aspects of Multilateral

    Well Construction, page 52).

    There are two types of CemSTONE technol-

    ogy in use now, DuraSTONE advanced durable

    cement technology and FlexSTONE advanced

    flexible cement technology systems. Each system

    combines specially sized particles with special

    material, resulting in a cement system that offers

    enhanced flexibility and durability. As of

    September 2002, more than 90 FlexSTONE sys-

    tems and 25 DuraSTONE systems have been

    pumped worldwide to combat a wide variety of

    operational challenges.

    Designed for multilateral junctions, kickoff

    plugs and wells requiring impact-resistant

    cement, DuraSTONE systems blend engineered

    particles of different sizes with high-strength

    metallic microribbon technology. The result is a

    set cement that is two to three times tougher and

    has impact resistance up to 20 times higher thanordinary Portland cements. In Abu Dhabi, UAE,

    DuraSTONE cement plugs have substantially

    improved kickoff success rates in more than

    20 jobs to date.15 The improvements included

    reduced time required to achieve kickoff and an

    increase in the success rate of kickoff plugs

    because DuraSTONE plugs are so difficult to drill.

    FlexSTONE systems combine the engineered

    particle-size distribution of CemCRETE systems

    with flexible particles that accommodate wide

    ranges of temperature, pressure and fluid den-

    sity. These special particles lower the Youngs

    modulus, increasing the flexibility of the setcement (right).16 When expansion is desirable,

    these systems can be designed to produce as

    much as 3% linear expansion after full cement

    hydration; ordinary expanding cement systems

    allow less than 1% linear expansion. Improved

    mechanical properties make FlexSTONE systems

    ideal for wells in steamfloods and tectonically

    active regions.

    Formation properties play a critical role in the

    performance of wellbore cements. Optimizing the

    relationship between the mechanical properties

    of the formation and the mechanical properties

    of the cement sheath is a requirement for long-term cement integrity during pressure changes,

    temperature changes or cement expansion.

    Because it is not possible to alter the properties

    of the formation, engineers instead must manipu-

    late the mechanical properties of the set cement

    to achieve the correct combination of flexibility

    and expansion. FlexSTONE technology and care-

    ful cement-job design make this possible.

    A new two-dimensional modeling package

    helps engineers simulate the behavior of the

    cement sheath in different pressure and tem-

    perature regimes and wellbore configurations.

    The software inputs include well configuration,

    points of interest, cement properties, formation

    properties and casing properties. The software

    combines this information with a database ofcement properties to generate an optimized

    cement design. Known as the Stress Analysis

    Model (SAM), the software calculates the

    properties necessary for the cement to main-

    tain integrity and detects risks of cracking in

    tension, rupture in compression or formation

    of a microannulus.

    12. Smith RC: Preface, in Nelson EB: Well Cementing.Sugar Land, Texas, USA: Schlumberger Dowell(1990): 16.

    13. For more on cement bulk shrinkage: Thiercelin M,Baumgarte C and Guillot D: A Soil Mechanics Approachto Predict Cement Sheath Behavior, paper SPE/ISRM47375, presented at the 1998 SPE/ISRM Eurock,

    Trondheim, Norway, J uly 810, 1998.

    14. For more on cement mechanical response to downholestress: Thiercelin MJ , Dargaud B, Baret J F andRodriguez WJ : Cement Design Based on CementMechanical Response, paper SPE 38598, presentedat the 1997 SPE Annual Technical Conference andExhibition, San Antonio, Texas, USA, October 58, 1997.

    15. For more on DuraSTONE kickoff plugs: Al-Suwaidi A,Hun C, Babasheikh A and Cunningham E: Cement AidsChallenging Sidetracks, Harts E&P75, no. 2 (February2002): 5153.

    16. Le Roy-Delage S, Baumgarte C, Thiercelin M and Vidick BNew Cement Systems for Durable Zonal Isolation,paper IADC/SPE 59132, presented at the 2000 IADC/SPEDrilling Conference, New Orleans, Louisiana, USA,February 2325, 2000.

    F

    F

    F

    F

    r

    l

    l

    r

    l

    l

    Poissons ratio v= lr

    Axia

    lstressF(tension)

    Axial strain l (tension)

    Youngs modulus (e)

    Tensile strength

    Axial strain

    Axial stresse=

    > Cement properties. Youngs modulus describes the relationship betweenstress and strain in a uniaxial stress test (top). For cement, the lower the

    Youngs modulus, the more flexible the cement is. Poissons ratio is the ratioof transverse strain (r) to axial strain (l) (bottom). Tensile deformation isconsidered positive, and compressive deformation is considered negative. Thedefinition of Poissons ratio contains a minus sign so that ordinary materialshave a positive ratio, ordinarily between 0.15 and 0.25 for cement. Tensilestrength refers to the ability of material to be stretched before rupturing.

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    Isolating Depleted from

    Productive Formations

    Isolating formations with widely varying pres-

    sures is challenging but imperative. In The

    Netherlands, Nederlandse Aardolie Maatschappij

    B.V. (NAM, a joint venture of Shell and Exxon)

    wrestled with the difficulty of isolating the

    depleted Zechstein 2 carbonate formation

    from the producing Limburg formation. Fracture

    stimulation of the Limburg presents an additional

    challenge to maintaining the integrity of the

    cement sheath.

    The Coevorden-57 well, located onshore in

    the northeastern Netherlands, deviates as much

    as 64 degrees from vertical on its way to a mea-

    sured depth of 3998 m [13,117 ft] in the Limburg

    sandstone (below left). Critical elements for suc-

    cessful cementing of the 412-in. liner included

    complete mud removal and a cement system that

    would withstand the pressure increase during a

    hydraulic-fracturing operation while maintaining

    long-term isolation of formations with distinct

    reservoir pressures.

    Casing centralizers were placed such that

    there were three centralizers for every two

    casing joints from 3386 to 3923 m [11,109 to

    12,871 ft] and two centralizers per joint of casing

    from 3924 to 3998 m [12,874 to 13,117 ft]. This

    centralizer placement ensured that cement

    would surround the casing even in highly devi-

    ated sections where casing tends to lie on the

    low side of the borehole. The cement would

    extend from total depth to 150 m [492 ft] above

    the top of the liner hanger located at a depth of

    3372 m [11,063 ft].

    Cementing engineers used the WELLCLEAN II

    simulator and CemCADE software to optimize the

    job design (next page). At the beginning of the

    operation, 20 bbl [3.18 m3] of fresh mud would be

    pumped to begin cleaning the hole. MUDPUSH

    spacer would follow the mud to provide addi-

    tional hole cleaning and to prevent the drilling

    fluid from contaminating the cement slurry. This

    displacement train would be followed by 1.63

    g/cm3 [13.6 lbm/gal] FlexSTONE slurry, the first

    application of FlexSTONE technology in Europe.

    The SCMT device was used to evaluate the

    cement bond following the job and confirmed

    excellent cement-casing and cement-formation

    bonding (below right). The SCMT device is a mul-

    tisensor cement-logging tool that produces a

    360 map image of the cement.

    24 Oilfield Review

    SurfaceDepth, m

    North SeaGroup

    Chalk Group

    Rijnland

    Altena

    Keuper

    Zechstein

    Limburg

    0

    500

    1000

    1500

    2000

    2500

    3000

    13 38-in. casing

    9 58-in. casing

    4 12-in. liner

    7-in. liner

    Coevorden

    THE NETHERLANDS

    BELGIUM

    GERMANY

    FRANCE

    N or t

    hS

    ea

    0 50 100 150 miles

    0 80 160 240 km

    > Location of the Coevorden-57 well, TheNetherlands. The Coevorden-57 well penetratesdepleted Zechstein carbonate rocks and produc-tive Limburg reservoir, as shown in the crosssection. Permanently isolating these formationsfrom each other in a deviated, fracture-stimulatedwell is challenging.

    > FlexSTONE evaluation in The Netherlands. The SCMT log shows excellentresults, with map amplitudes (long dashes in Track 3) ranging from 3 to 10 mV,which indicates excellent bonding between the cement and casing. The Vari-able Density display (Track 4) shows strong formation arrivals, which demon-strate good bond between the formation and cement.

    Amplitude

    Variable Density Cement Map Image

    mVs

    Min Max

    200 1200

    Minimum Map Amplitude

    mV0 100

    Amplitude

    Gamma RayDiscriminated

    CCL

    V3 -1 API0 150

    CBT Amplitude

    mV0 100

    Relative Bearing

    degrees0 360

    Maximum Map Amplitude

    mV0 1000

    CBT 3-ft. Transit Time

    s100 600

    Average Map Amplitude

    mV0 100

    Minimum Map Transit Time

    s100 600

    CBT Amplitude

    mV0 10

    Maximum Map Transit Time

    s100 600

    1.2

    5

    2.5

    0

    3.7

    5

    5.0

    0

    6.2

    5

    7.5

    0

    8.7

    5

    10.0

    0

    11.2

    5

    12.5

    0

    13.7

    5

    15.0

    0

    16.2

    5

    17.5

    0

    18.7

    5

    20.0

    0

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    Autumn 2002 25

    1 2

    3 4

    5 6

    > Simulation of fluid-pumping sequence for the Coevorden-57 well. WELLCLEAN II simulator runshelped optimize fluid selections and the pumping schedule for the Coevorden-57 well. In all illustra-tions, each pair of illustrations from the simulator shows the effectiveness of mud removal (right) andpredicts cement distribution (left). In all illustrations of fluid concentrations, brown represents drillingfluid, blue is chemical wash, green is MUDPUSH spacer and gray is FlexSTONE slurry. In the finalillustration (6), the simulator predicts that all other drilling fluids will have been removed and thatFlexSTONE slurry will completely cover the wellbore wall, results that were confirmed by the well logs.

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    Cementing Wells for Steamflooding

    In northeastern Alberta, Canada, EnCana

    Corporation is constructing the first phase of

    its Christina Lake Thermal Project (right).

    This venture currently is expected to produce

    more than 70,000 barrels per day [11,123 m3/d]

    of bitumen from the Athabasca oil sands in the

    Cretaceous-age McMurray formation using

    steam-assisted gravity drainage (SAGD). The first

    phase of the project will allow the company to

    evaluate SAGD performance and flow barriers

    within the reservoir. This information will help

    the company optimize well designs, well place-

    ment and fluid recovery in subsequent phases

    of the project.17

    SAGD is an emerging technology that is sim-

    ple in concept but complex in application (see

    Heavy-Oil Reservoirs, page 30). SAGD wells

    are drilled in pairs. The wells are parallel to each

    other, with anywhere from 20 to 200 m [66 to

    656 ft] of separation between the horizontal

    reservoir sections of the wellbores (below right).

    The upper horizontal well is used to inject steam.The heat from the injected steam allows the thick

    crude to flow more freely, with the assistance of

    gravity, to the lower producing well.

    A flawless primary cement sheath is critical

    for SAGD success. Annular gas influx as the

    cement sets can result in steam breakthrough.

    SAGD wells typically experience thermal expan-

    sion and contraction of the wellbore, which can

    lead to cement failure. When cement failure

    occurs, the operator must choose between

    expensive remedial efforts with unpredictable

    results or well abandonment. EnCana sought to

    improve the quality of the primary cement so thatit would not confront either steam breakthrough

    or cement failure.

    26 Oilfield Review

    17. For more on the Christina Lake Thermal Project:Suggett J , Gittins S and Youn S: Christina Lake ThermalProject, paper SPE/Petroleum Society of CIM 65520,presented at the 2000 SPE/Petroleum Society of CIMInternational Conference on Horizontal Well Technology,Calgary, Alberta, Canada, November 68, 2000.

    18. For more on SAM simulations: Stiles D and Hollies D:Implementation of Advanced Cementing Techniques toImprove Long Term Zonal Isolation in Steam AssistedGravity Drainage Wells, paper SPE/Petroleum Societyof CIM/CHOA 78950, presented at the 2002 SPEInternational Thermal Operations and Heavy OilSymposium and International Horizontal Well

    Technology Conference, Calgary, Alberta, Canada,November 47, 2002.

    19. GASBLOK systems control annular gas migration whilecementing. These systems include a nonretarding liquidthat provides fluid-loss control and gas-migration controlproperties for cement slurries at temperatures from 80 to160F [27 to 71C] across a wide range of densities aslow as 10.5 lbm/gal [1258 kg/m3]. The GASBLOK additiveis a suspension of polymeric microgels that act as fluid-loss reducers by rapidly plugging the pore throats of thecement filter cake. The microgels in the interstitial waterof the cement matrix reduce cement-matrix permeabilityand decrease the continuity between pores during thecritical liquid-to-solid transition phase, further limitinggas migration.

    20. Although CSLs support both cementing and stimulation,this article focuses on their role in cementing.

    C A N A D A

    ALBERTAChristina Lake

    0

    0 400 800 1200 1600 km

    200 400 600 800 1000 miles

    > Location of Christina Lake Thermal Project, Alberta, Canada.

    Lead top of cement at surface

    13 38-in. surface casingto +/ 175 m TVD

    Flexible tail topof cement at+/ 250 m MD

    Kickoffpoint at+/ 200 m

    7-in. slotted liner+/ 750 m horizontal

    9 58-in. intermediatecasing to +/ 590 m TVD

    >

    Typical SAGD well pair. Conventional cement protects the 133

    8-in. surfacecasing, which is set 175 m [574 ft] deep. The intermediate section, where thewell builds angle from vertical to horizontal, extends to 590 m [1936 ft] andpresents mud-removal and cementing challenges. The 958-in. casing iscemented with a LiteCRETE lead slurry that provides a low density and highcompressive strength. A FlexSTONE tail slurry provides flexibility across mostof the openhole and maintains zonal isolation across the 958-in. casing shoe.

    The FlexSTONE systems pumped at Christina Lake were mixed on sitethefirst location in the world to do so. Below the 958-in. shoe, the 834-in. horizontalsection extends 750 m [2461 ft] across the reservoir, which is 20 to 58 m [66 to190 ft] thick. The wells are then completed with an uncemented, slotted linerfor sand control.

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    Autumn 2002 27

    Engineers used the SAM software to

    evaluate potential for cement failure from com-

    pression, tension or formation of a microannulus,

    and to design the best possible slurry for the

    Christina Lake SAGD wells. SAM simulations

    indicated that thermally stabilized Class GPortland cement would suffer tensile failure

    when exposed to the 14 to 260C [57 to 500F]

    temperatures predicted for the SAGD wells.18

    Another SAM simulation, incorporating the same

    temperature, pressure, time and other conditions

    used in the previous simulation, demonstrated

    that a flexible cement system would not experi-

    ence tensile failure.

    In the Christina Lake area, three pairs of wells

    have been cemented using a combination of

    LiteCRETE lead slurry and FlexSTONE tail slurry.

    EnCana selected FlexSTONE systems because of

    their superior mechanical properties, particularlytheir capability to survive the thermal expansion

    of the casing and the cement sheath. To counter

    shallow-gas migration problems typical of west-

    ern Canada, the LiteCRETE and FlexSTONE

    systems incorporated GASBLOK technology.19

    The LiteCRETE lead system typically is placed

    from 250 m [820 ft] to surface. The FlexSTONE

    tail system is pumped from approximately 590 m

    [1936 ft] up to 250 m.

    Cement logs of the six SAGD wells indicated

    good bond across the zones considered critical

    for reservoir isolation. During a workover opera-

    tion on one of the wells, the slotted liner was

    removed and the USI UltraSonic Imager tool and

    the CBT Cement Bond Tool device were run toevaluate the isolation quality of the cement

    following steam exposure (above). The log indi-

    cates no degradation of cement quality and

    strong formation-cement and cement-casing

    bonds. There are no indications of gas migration

    or casing-vent flows to surface.

    Another SAGD well pair is planned during the

    last quarter of 2002 to complete Phase I of the

    Christina Lake project.

    The Role of Client Support Laboratories

    in Well Cementing

    Successful implementation of new cementingtechnology depends heavily on an international

    network of cementing specialists. Schlumberger

    operates Client Support Laboratories (CSLs) in

    Houston, Texas, USA; Aberdeen, Scotland; and

    Kuala Lumpur, Malaysia.20 The CSLs form an

    essential link between product development

    and field operations by supporting the intro-

    duction of new technology, assisting in training

    field personnel and providing feedback during

    product development. Whenever possible, CSLs

    undertake short-term projects so that the produc

    centers can concentrate on longer term activities

    CSL staff work with the Schlumberge

    GeoMarket organization to support bid or tendeprocesses for E&P companies and collaborative

    product-development opportunities. All this

    results in higher quality products and services in

    addition to fit-for-purpose innovations.

    Typical CSL projects involve low-cost develop

    ments, but some projects have been established

    to support alliances. Customers often initiate

    short-term projects to meet their specific techni

    cal or environmental requirements. Many o

    these involve collaboration with regional produc

    suppliers to match readily available products

    with specific operator requirements.

    To support field operations, all CSLs areequipped to follow standard procedures outlined

    by the American Petroleum Institute (API) to

    conduct extensive formulation studies. These

    procedures include quality assurance and quality

    control of cement, fluid-compatibility tests, and

    measurements such as thickening time, compres

    sive strength, fluid loss and free water under the

    pressure and temperature conditions found in the

    DiscriminatedBond Index

    Sonic Variable Density Curve

    Amplitude

    01Mrayl 100mm 12292

    mm 92122

    mm

    ToolEccentricity

    Internal RadiusAverage

    mm 92122

    Internal RadiusMaximum

    mm 92122

    External RadiusAverage

    mm 92122

    Internal RadiusMinimum

    mm 12292

    Internal RadiusAverage

    mm 12292

    Internal RadiusMaximum

    mm 12292

    Internal RadiusMinimum

    External RadiusAverage

    Amplitude ofEcho Minus Max

    Average ofAcoustic

    Impedance

    dB/m 500

    mm 133

    dB/m 500

    DiscriminatedAttenuation

    Cement Mapwith Impedance

    Classification

    -01 s 1200200

    MaxMin

    -500.0 -1000.0-500.00.32.63.03.54.04.55.05.56.06.57.07.58.0

    0.5-0.4-0.8-1.2-1.6-2.0-2.4-2.8

    -4.8-5.2-5.6-6.0

    -3.2-3.6-4.0-4.4

    API

    Gamma Ray

    1000

    mm

    Casing CollarLocator

    Process Flags

    101

    0.50001.50002.50003.50006.5000

    dB/m 500

    Near Pseudo-Attenuation

    Short Pseudo-Attenuation

    Average ofThickness

    Microdebonding

    Gas or DryMicroannulus

    Liquid

    Bonded

    < Cement evaluation ina steamflood well. TheUSI UltraSonic Imagertool and the CBTCement Bond Tooldevice were run toevaluate the isolationquality of the cementfollowing steam expo-sure. The log indicatesno degradation ofcement quality andstrong formation-cement and cement-casing bonds.

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    subsurface (above left). Equipment exists to sim-

    ulate virtually all downhole cementing conditions

    by applying high temperatures and pressures tocement slurries. Evaluation of slurry performance

    under dynamic, downhole conditions ensures

    that the slurry will remain fluid until properly

    placed in the wellbore (above right).

    Technology transfer is a key function for the

    CSLs because disseminating the lessons they

    learn also helps the worldwide network of

    approximately 100 area and district laboratories

    improve their operations. While many courses

    offered by the CSLs are designed for

    Schlumberger engineers, some courses are

    offered to customers. CSLs also evaluate new

    equipment and techniques before these aredeployed locally. For example, the Houston CSL

    participates in the design of all FlexSTONE sys-

    tems pumped in North and South America.

    The Houston CSL provides technical training,

    new-technology implementation and cementing

    support for international field operations and

    clients in North and South America. The labora-

    tory completes short-term engineering projects

    on request from clients and develops specific

    solutions for local problems. Recently, cementing

    experts from the Houston CSL and the

    Schlumberger Riboud Product Centre, Clamart,France, developed the DeepCEM deepwater

    cementing liquid-additive package for worldwide

    application. This technology, which includes a

    nonretarding dispersant and a cement-set

    enhancer, has proven to be an optimal solution

    for cementing shallow strings in deep water. It

    has been implemented successfully in deepwater

    markets around the world. The CSL offers a basic

    laboratory course, an advanced service module

    for cementing, new technology introductions at

    training courses in the Kellyville Training Center,

    Oklahoma, USA, and training for nonspecialists.

    Due to its location, equipment and proximity tooilfield product suppliers, the Houston CSL plays

    a vital role supporting international operations for

    Houston-based companies.

    The Houston CSL also has specialized labora-

    tory equipment for cement-slurry design and

    performance evaluation over a wide range of

    temperatures and pressures35 to 600F [2 to

    316C] and up to 40,000 psi [276 MPa]. Recently,

    the Houston CSL acquired a twin-cell ultrasonic

    cement analyzer (next page, left). Other recent

    equipment acquisitions include the fluid-migrationanalyzer and the high-pressure, high-temperature

    (HPHT) rheometer (next page, right). The HPHT

    rheometer helps evaluate fluid performance over a

    wide range of downhole conditions to ensure opti-

    mal mud removal under extreme conditions.

    Supporting operations in a region extending

    through eastern Africa, the Middle East and Asia,

    the CSL in Kuala Lumpur covers the broadest terri-

    tory of the three CSLs. Typical projects at the Kuala

    Lumpur facility include high- and low-temperature

    cementing-fluids testing, compatibility testing and

    fluid mixingall to API specifications. Recent pro-

    jects include FlexSTONE system designs for theMiddle East, high-pressure LiteCRETE systems for

    China, geothermal well cementing and a low-

    density, saline DeepCRETE deepwater cementing

    system used in India, with a density of 10 lbm/gal

    [1198 kg/m3]. Because the Kuala Lumpur CSL sup-

    ports more than 23 field laboratories serving

    35 countries, the training of laboratory engineers

    and technicians is a significant activity.

    28 Oilfield Review

    > Predicting cement performance. The consis-tometer shown here has a wide pressure andtemperature operating rangeup to 22,000 psi[150 MPa] and 400F [204C]. This unit, locatedin the Houston CSL, can be attached to a chillerfor controlled cooling. Other consistometersat this facility can achieve higher temperaturesand pressures. The CSLs in Aberdeen and KualaLumpur also have consistometers.

    > Analyzing fluid migration. Liquid or gas migra-tion through hydrating cement slurries is a majorcause of well-completion failures. The fluid-migration analyzer shown here offers state-of-the art data acquisition and analysis and can runthe test cell at any angle to simulate wellboredeviation. This device, located in the HoustonCSL, can measure fluid loss through standardscreens or actual rock core samples. Data dis-play and analyses are enhanced by capture ofmore than a dozen data channels, includingabsolute and differential pressures, gas andliquid flows, and temperature.

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    The Aberdeen CSL offers client support and

    testing similar to the Houston and Kuala Lumpur

    facilities, and participates extensively in trainingactivities. The Aberdeen facility supports Europe,

    the CIS and western Africa. Its work in the North

    Sea offers many challenges and opportunities to

    achieve environmentally friendly solutions in the

    worlds most demanding regulatory environment.

    In Norway, for example, all oilfield chemicals

    must be biodegradable, so the Aberdeen CSL

    helped develop biodegradable antifoam agents,

    surfactants and retarders. For other areas, this

    center has supported introduction of specialized

    cementing technology, such as FlexSTONE,

    LiteCRETE and DeepCRETE technologies. Quality

    control of cement-slurry additives, novel blend-performance optimization and development of

    new, customized cement additives for local cus-

    tomers are key functions of the Aberdeen CSL.

    The Aberdeen CSL also offers training in proper

    use and calibration of equipment and testing pro-

    cedures. Basic and advanced courses are offered

    several times each year, and personalized training

    is offered when appropriate, particularly for the

    introduction of new technology. For example, field

    engineers might be offered specialized training

    when their district acquires new equipment. The

    Aberdeen CSL also performs regular audits oftesting procedures and results. For these audits,

    each district performs specific tests, which are

    checked for consistency of results.

    While the three CSLs have different capabili-

    ties and slightly different focuses, they share the

    goals of continually improving service quality,

    transferring and supporting technology, and

    training personnel to better serve customers. The

    CSL leaders meet twice each year with the

    cementing product-development group at the

    Schlumberger Riboud Product Centre. These

    meetings allow cementing practitioners from

    around the world to present current field pro-jects, discuss pressing needs, exchange ideas

    about implementation of new technology and

    provide input to current and future research and

    development projects.

    Improving Zonal Isolation at the Outset

    In a future dominated by development of mature,

    or brown, fields, operating companies will need

    to produce oil and gas more efficiently and with

    better economic returns than ever before. Each

    well plays a crucial role in this business environ

    ment. Each operation, whether it is the actuadrilling of the well, mud removal, cementing

    stimulation or any other, plays a key role in wel

    performance: every operation must be successfu

    at the outset to avoid costly remediation.

    As the examples in this article demonstrate

    judicious implementation of new technology solves

    problems that were too expensive or technically

    demanding to overcome with older technology

    Operators are committed to eliminating problems

    such as sustained casing pressure whenever pos

    sible, in many cases by devoting more attention to

    mud removal and cementing-system optimization

    in the earliest stages of well design.Schlumberger continues to support technology

    development to assure unprecedented produc

    effectiveness and competence in field operations

    With innovations that complement existing prod

    ucts and services, ultraefficient technologies wil

    abound to tackle the tough brown-field reservoirs

    of the coming years. GMG

    > Evaluating cement-strength development. Thistwin-cell ultrasonic cement analyzer providesnondestructive determination of cement-strengthdevelopment as samples cure under downholetemperature and pressure conditions. The devicemeasures the change in velocity of ultrasonicsignals transmitted through the cement specimensas they harden. As the strength of the cementspecimen increases, the transit time of the ultra-sonic signal through the sample decreases. Therelative strength of the cement is then calcu-lated using proprietary empirical algorithms.

    > Measuring rheological properties. This HPHTrheometer, located in the Houston CSL, offersbroad viscosity measurement capability dueto the wide range of the torque (shear stress)transducer and the extended motor speed(shear rate). This allows the measurement of therheological properties of a variety of differentfluids with pressure and temperature limits of20,000 psi [138 MPa] and 450F [232C]. For wellcementing, it is crucial to understand the rheo-logical properties at downhole pressure andtemperature conditions to correctly place thecement without jeopardizing well integrity.