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www.aem-group.ru 1

Solutions

for Nuclear Power Industry

2 JSC Atomenergomash

ATOMENERGOMASH GROUP OF COMPANIES

JSC Atomenergomash (Company, Holding, AEM) is an Engineering Division of State

Corporation for Nuclear Energy Rosatom. It is one of the largest power- engineering

holdings in Russia’s power industry off ering its clients a full range of solutions in the

sphere of design, production and supply of equipment for nuclear and thermal power

plants, oil and gas industry and shipbuilding.

scientifi c, design and process related

activities

production of castings and forgings

production and supply of machinery

equipment

construction and installation works

over 30 enterprises in Russia and abroad

about 22% coverage of domestic power engineering market

about 21,000 employees

equipment manufactured by AEM is operated in over 20 countries worldwide

THERMAL

POWER

INDUSTRY

OIL AND GAS

INDUSTRY

METALLURGY

FOR ENGINEERING

INDUSTRY

SHIP

BUILDING

NUCLEAR

POWER

INDUSTRY

HISTORY OF SUCCESS

Enterprises of JSC Atomenergomash stood at the origins of nuclear industry in Russia. They combine scientifi c and industrial potential currently to play a leading role in the largest industrial projects creating the energy sector of the future based on common eff orts.

The fi rst nuclear power plant in the worldThe fi rst nuclear power plant in the world was started

in 1954 in Obninsk.

The fi rst nuclear submarine in the USSRThe fi rst nuclear submarine, Leninsky Komsomol, joined

the Navy in 1959.

The fi rst nuclear icebreakerThe fi rst nuclear icebreaker in the world, Lenin, started its

operation in 1959.

The fi rst nuclear power plant with VVER reactorThe fi rst unit of Novovoronezh Nuclear Power Plant was

connected to grid in 1964 with the fi rst Water-Water

Energetic Reactor in the country having power of 210 MW.

The fi rst fast-neutron reactorThe fi rst experimental fast-neutron reactor in the world with

power of 60 MW was put into operation in 1968.

The fi rst radioactive waste incineratorRadioactive waste incinerator was commissioned at Kalinin

Nuclear Power Plant in 1988. Wastes are processed in tight

chambers at high temperatures (up to 1200 °C). Currently,

this method of waste processing is one of the most effi cient.

The fi rst power-engineering divisionAtomenergomash Holding was established in 2006 as

aPower-Engineering Division combining key design bureau,

research and design institute and nuclear and power

engineering.

The fi rst nuclear power plant in Middle EastThe fi rst power unit of Bushehr NPP was completed and

commissioned in cooperation with Russia in 2011. This

is the fi rst nuclear power plant in Iran and in the whole

Middle East. The unique feature of the project is that

specialists had to complete the plant partially built by

German concern Kraftwerk Union AG in 1970s.

The project resulted in the world’s fi rst unique

integration of Russian technologies and German

equipment.

The fi rst innovative projectPRORYV («Breakthrough») project started in 2011 and

combines the projects for development of large power

fast neutron reactors, closed loop nuclear fuel cycle

technologies, and new types of fuel and materials and

oriented towards achievement of new quality of nuclear

power industry.

The fi rst new generation icebreakerAEM enterprises started manufacturing of RITM-200

reactor unit for new generation icebreaker, Arctic,

in 2013.

The fi rst packaged supplies of nuclear steam generating plants and NPP turbine compartmentsIn 2014, Atomenergomash JSC signed the fi rst contract

for packaged supply of nuclear and turbine island for

NPP in Turkey.

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SALES GEOGRAPHY FOR NUCLEAR POWER INDUSTRY EQUIPMENT

RussiaBalakovo NPP (1–4)Beloyarsk NPP (3)Bilibino NPP (1–4)Kalinin NPP (1–4)Kola NPP (1–4)Kursk NPP (1–4)Leningrad NPP (1–4)Novovoronezh NPP-2 (3–5)Rostov NPP (1–3)Smolensk NPP (1–3) Kaliningrad NPP (1, 2)Beloyarsk NPP (4)Leningrad NPP-2 (1, 2)Novovoronezh NPP-2 (1, 2)Rostov NPP (4) Bashkir NPP (1, 2)Beloyarsk NPP (1, 2)Crimea NPP (1)Novovoronezh NPP (1, 2)Obninsk NPP (1)Tatar NPP (1, 2)

ArmeniaArmenian NPP (2)Armenian NPP (2)

BelarusBelarusian NPP

BulgariaKozloduy NPP (5, 6)Belene NPP (1, 2)Belene NPP (1, 2)

HungaryPaks NPP (1–4)

GermanyNord NPP (1–8)

IndiaKudankulam NPP (1, 2)Kudankulam NPP (3, 4)Bhabha Atomic Research Centre

IranBushehr NPP (1)

KazakhstanShevchenko NPP (1)

ChinaTianwan NPP (1, 2)Tianwan NPP (3, 4)

LithuaniaIgnalina NPP (1, 2)

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Active units

Units under construction

Decommissioned units

LATEST COMPLETED PROJECTS

Rostov NPP, Russia Production and supply of

equipment for NPP Unit 3 and 4

including load center substation,

steam generator, main circulating

pumps, control and protection

system (CPS) drives, relief tank,

high pressure heaters (HPH),

separator-reheater, heater of

network water, automated

radiation monitoring system and

in-core instrumentation system,

heat exchangers and pumps.

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SlovakiaBohunice NPP (3, 4)Mochovce NPP (1, 2)Mochovce NPP (3, 4)Bohunice NPP (1, 2)

TurkeyAkkuyu NPP

UkraineZaporizhia NPP (1–6)

Rivne NPP (1–4)

Khmelnitsky NPP (1, 2)

South Ukraine NPP (1–3)

Khmelnitskiy NPP (3, 4)

Rivne NPP (5-6)

South Ukraine NPP (4)

Finland

Loviisa NPP (1, 2)

Hanhikivi NPP

Czech Republic

Dukovany NPP (1–4)

Temelín NPP (1, 2)

Temelín NPP (3, 4)

Beloyarsk NPP, Russia Tianwan NPP, ChinaLargest fast neutron

NPP unit operated with

reactor developed by

Engineering Division.

Turbine island auxiliary

equipment was also

supplied for Beloyarsk

NPP Unit 4, along

with piping, turbine

unit systems, pump

equipment, pipe valves.

Supply and production

of equipment for

commissioned Units

1 and 2 and for units

being built including

steam generators, main

circulating pumps,

emergency core

cooling and pressure

off set system, relief

tank and other NPP

equipment.


PACKAGED SUPPLY OF LONG-LEAD EQUIPMENT FOR NUCLEAR STEAM SUPPLY SYSTEM (NSSS) AND TURBINE ISLAND

• Reactor assembly

• Supporting and thrust rings

• CPS drives

• Steam generator

• Main circulating pump

• Core passive deluge system tank

• Emergency core cooling system (ECCS)

• Main circulating pipeline

• Pressure compensator

• Steam valve module

• Relief tank

PACKAGED SUPPLY OF NSSS

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Atomenergomash follows market tendencies related to equipment supply to NPPs. Currently, this system of supplies is benefi cial for customers. AEM enterprises ensure packaged supply of NSSS and turbine island equipment.

• Turbine ARABELLE™

• Generator GIGATOP 4-Pole

• Turbine condenser

• High pressure heaters

• Low pressure heaters

• Deaerator

PACKAGED SUPPLY OF TURBINE COMPARTMENT EQUIPMENT

• MD BFP

• Heat exchangers

• Vessels

• Valves

• Piping

• Other


PACKAGED SUPPLY OF NUCLEAR AND TURBINE ISLAND EQUIPMENT

Following the international tendencies, Rosatom is transferring to packaged supply of nuclear and turbine island equipment based on integrated off er. Atomenergomash became the fi rst Russian company exercising integrated approach to production and supply of NPP reactor island upon customer’s request.

Use of island-based approach provides the following benefi ts for customers:

• prompt interface and decision making;

• clear and coordinated licensing and auditing;

• pass-through liability at all equipment

production stages;

• simplifying of logistics.

Main activities of ALSTOM Atomenergomash:

• production of ARABELLE™ half speed steam

turbines and generators;

• integration and packaged supply of turbine

island equipment;

• service and modernization.

Atomenergomash performs packaged supply of turbine island equipment within the framework of joint venture with

Alstom established in 2007. Joint venture ALSTOM Atomenergomash LLC is the fi rst developer and manufacturer of

turbine island equipment in Russia based on half speed technology.

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AUXILIARY AND STATION SERVICE EQUIPMENT

Apart from production of key equipment of reactor and turbine islands, Atomenergomash group of companies off ers a wide range of products for auxiliary systems and NPP onsite facilities. Range of products manufactured by Engineering Division includes hundreds of units and is operated at NPPs designed in Russia.

Types of equipment

• Types of equipment

• Nuclear island auxiliary equipment

• Heat exchangers

• Piping valves

• Piping products (HP and LP piping)

• Pumps

• Handling equipment

• Water treatment and demineralization systems

• Ventilation equipment

• Radioactive waste and spent nuclear fuel

processing equipment

• Filters of various purpose

Distillation and demineralization unit

(DOU-50/10GP), Rostov NPP

Ion-exchange fi lters

Fuel handling machine for Kalinin NPP Unit 4

ARAKO valves


AEM CAPACITY IN DEVELOPING FULL PRODUCTION CHAIN

Unique production capacities of AEM allow off ering the clients key equipment for nuclear power plants in accordance with their demanding requirements. Equipment production quality and period are ensured due to well-tuned production chain and close cooperation between enterprises of Atomenergomash group. Only availability of full production cycle from scientifi c research and up to equipment delivery to nuclear power plant site can make our customers confi dent in reliability and safety of equipment being supplied.

SCIENTIFIC RESEARCH

DESIGN AND ENGINEERING

• Fundamental and applied

research

• Development of new materials

and processes

• Test samples and tests

• Welding techniques

nondestructive control

• CNIITMASH

• SverdNIIKhimmash

• VNIIAM

• Development of reactor equipment

for all NPPs designed in Russia

• Reactor plants for icebreaker and

submarine fl eet

• Advanced research for production of

reactor plants for medium and small

power nuclear power plants

• OKB GIDROPRESS

• Afrikantov OKBM

• ZIOMAR Engineering Company

• AEM Technologies Engineering

Company

• GSPI

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SPECIAL STEEL CASTINGS AND FORGINGS

EQUIPMENT PRODUCTION

SUPPLY

• Production of castings and

forgings for nuclear, power and

other industries

• Development of new structural

materials

• Design and manufacturing of

non-standard equipment

• Energomashspecstal

• Petrozavodskmash, Branch of

AEM Technologies

• Production of nuclear and turbine

island equipment

• Production of NPP auxiliary

equipment

• Unique process and production

competences

• Atommash, Branch of AEM

Technologies

• ZiO-Podolsk Machine building

plant

• Afrikantov OKBM

• CKBM

• SNIIP


• Arako

• Atomtruboprovodmontazh

• Ganz EEM

• Combined delivery of oversize

cargoes including land and

maritime transportation

• Proprietary mooring berth with

access to marine transport routes

• Careful monitoring at each stage

of cargo movement


SCIENTIFIC ACTIVITIES

Fundamental, exploratory and applied

scientifi c research, experimental design and

technological activities aimed at creation

of progressive, environmentally sound

and resource saving technologies are

performed by:

• CNIITMASH

• VNIIAM

• OKB GIDROPRESS

• Afrikantov OKBM


• IFTP

• SNIIP

• CKBM

Atomenergomash group of companies includes legendary institutes and design bureaus having unique competences in development of innovative solutions for power engineering. Investments in innovations and scientifi c research represent one of the priorities of Engineering Division.

In order to establish a single technical policy and to develop competitive solutions in engineering division, largest power engineering scientifi c research center is being established at the base of JSC NPO CNIITMASH and JSC VNIIAM.

Joining of scientifi c potential of Atomenergomash companies will enable development of innovative high-tech complex products and their service support at all life cycle stages.

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DESIGN

Atomenergomash group of companies includes OKB

Gidropress, the only Russian designer of VVER type reactor

plants operated at nuclear power plants in Russia and

abroad. Long term experience in development of reactor

plants enables the specialists to off er unique designs

addressing the factors of possible human impact and

hydrometeorological and geological features at specifi c

NPP sites.

The common feature for all reactor plant designs

developed by OKB Gidropress is high quality standards

and maximum requirements to safety level.

The important activity of Atomenergomash group

of companies is development of fast neutron reactor

plants. Afrikantov OKBM, the largest design bureau in

Engineering Division, performs design and production of

this type of reactors.

The company is also the leading developer of maritime

nuclear reactor plants, industrial nuclear reactors for

small and medium power NPPs, and main and auxiliary

equipment for nuclear industry.

Atomenergomash develops and designs equipment for diff erent NPP designs.


METALLURGY FOR ENGINEERING INDUSTRY

Material study and metallurgical companies are an integral link of established production chain in the Holding. Technical specifi cations for steels and welding materials for key NPP equipment developed by Russian state scientifi c center JSC NPO CNIITMASH enable production of products with unique specifi cations.

Atomenergomash provides a wide range of metallurgical products for various sectors of industry. AEM manufactures the

following equipment for nuclear power plants:

Nuclear island:

• steam generator shells;

• reactor shells;

• main circulating pump components;

• reactor vessel bottom;

• steam generator header components, for reactor

plants VVER-1000, VVER-1200.

Turbine island:

• turbine shells;

• IP turbine rotors;

• LP turbine rotors, liners, discs;

• generator rotors;

• HP turbine rotors

JSC NPO CNIITMASH performs scientifi c research in the sphere of metallurgy and materials processing technologies.

Metal research, material study, welding and control, nanomaterial research institutes incorporated in the group of

companies off er integrated solutions for creation of new materials and progressive processes during manufacturing of

new generation equipment.

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ADVANCED TECHNOLOGIES AND CAPABILITIESHighly effi cient complexes and modern technologies form a base of Holding’s activities. Over the recent years, key enterprises of Engineering Division implemented a large-scale production fl eet upgrade program. Currently Atomenergomash combines the enterprises having unique process and production competences.

PROCESS CAPABILITIES OF ATOMENERGOMASH

Foundry

• Castings with weight up to 150 tons

• Ingots with weight up to 500 tons

Forging and heat treatment

• Forging

• Heat treatment

• Unique double action press with amplifi cation,

6,500 tons

Machining

• Machining of components with weight up to 300 tons

PRODUCTION CAPABILITIES OF ATOMENERGOMASH

• Production of up to 80% of key reactor equipment

for NPPs designed in Russia

• Production and packaged supply of reactor and

turbine island equipment;

• Single time production of up to 4 sets of reactor

equipment for VVER type nuclear power plants

including up to 9 steam generators per year

• Up to 60,000 tons of cast iron, steel non-ferrous alloy

castings per year

• Capacities for tube fi ns installation – 7,000

to 8,000 tons per year

Charging cranes and general purpose cranes with capacity

up to 320 tons.

Wide range of steel cutting equipment including lathing,

boring, turning, deep boring, peripheral milling, mortising,

gear milling, bandsaw and other machines.

All types of welding of stainless, carbon steel, ferrous metals

and titanium alloys with (items with diameter up to 8 m,

length up to 100 m and weight up to 600 tons).


KEY PRODUCTION CAPACITIES

CKBM is the only domestic designer and manufacturer of

main circulation pumps for all types of Russian reactors.

State-of-art development of design bureau is circulation

pump without oil system (GTsNA-1753) with all

components lubricated and cooled by water (including

motor components). Absence of oil system signifi cantly

improves fi re safety of nuclear power plant. This technical

solution has no similar solutions in the world.

The company has the only complex in Russia for large

scale testing of pumps under conditions simulating all

parameters of reactor operation (pressure, temperature,

type of heat transfer fl uid). All company’s products

supplied to nuclear power plants are subjected to tests

in diff erent modes, which enable timely detection of

possible deviations from required operation parameters

and rectifi cation of defects.

This is the enterprise that inherited capacities and

competences of largest Soviet equipment manufacturer

for nuclear Power sector, Atommash plant.

Upgraded production capacities allow simultaneous

fabrication of up to 4 sets of reactor equipment for VVER

type nuclear power plants.

The branch also produces items for largest Russian and

foreign oil refi neries, producing and power generation

companies. Proprietary river berth for loading of oversize

cargoes allows transportation of products to any point in

Russian and the world.

CKBM, SAINT PETERSBURG, RUSSIAN FEDERATION

VOLGODONSK BRANCH OF AEM TECHNOLOGIES – ATOMMASH, VOLGODONSK, RUSSIAN FEDERATION

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This is Russian leading nuclear engineering enterprise.

Afrikantov OKBM has developed eff ective infrastructure

with full production and process cycle from design,

manufacturing and testing to packaged supply of items

to customer and provision of service support throughout

the whole life cycle.

Afrikantov OKBM performs a large scope of works aimed

at creation of unifi ed pump and ventilation equipment

for nuclear power plants, upgrade of mechanical

equipment of active NPP units and creation of import

substituting equipment for NPPs under construction.

Developed competences enabled the company

to perform packaged supplies of reactor plants BN-800

and KLT-40S.

This is one of leading power-engineering companies

in Russia. ZiO-Podolsk is specialized in production of

equipment for nuclear and thermal power industry,

shipbuilding, oil and gas companies.

Equipment produced by this plant is installed at nuclear

power plants in Russia, Ukraine, Armenia, Finland,

Germany, Cuba, Bulgaria, Iran, China, and India.

Currently, the company produces reactor plants for new

generation Russian nuclear icebreakers. ZiO-Podolsk is

one of main Russian manufacturers of boiler equipment

for thermal power plants.

AFRIKANTOV OKBM, NIZHNY NOVGOROD, RUSSIAN FEDERATION

ZIO-PODOLSK, PODOLSK, RUSSIAN FEDERATION


It is one of the largest production complexes in Russia’s

North-West. It has its own foundry and processing

facilities. The plant produces shells, vessels and other

equipment for nuclear and traditional power industry,

petrochemical and pulp and paper industry.

It is one of world’s largest manufacturers of special cast

and forged small batch and customized items for nuclear

industry, metallurgy, shipbuilding, power industry and general

engineering industry.

The company has state-of-art metallurgical, metal processing

and machining equipment and performs full production

cycle – from generation of marketing and technical ideas up

to their implementation in readymade products. Production

capacities of EMSS includes electrical steel casting shop,

foundry, machining shop.

Lathes of the company enable processing of components

with diameter up to 4 m, length up to 24 m, weight up to 300

tons, turning machines enable processing of components

with diameter up to 8 m and height up to 6 m with maximum

weight of component up to 250 tons. Boring machines

enable manufacturing of components with length up to 32 m

and height up to 5 m. Products by EMSS are supplied to over

50 countries worldwide.

PETROZAVODSK BRANCH OF AEM TECHNOLOGIES – PETROZAVODSKMASH, PETROZAVODSK, RUSSIAN FEDERATION

ENERGOMASHSPECSTAL, KRAMATORSK, UKRAINE

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SAFETY

IMPROVEMENT OF LOCALIZING SAFETY SYSTEMS

Nuclear power plants designed in Russia operate reliably and safely, which is confi rmed by results of regular inspections by both domestic authorities (Rostekhnadzor) and international organizations. High safety level of nuclear power plants is ensure through use of mutually redundant passive and active system.

Equipment manufactured by Atomenergomash companies is

used in emergency and planned cooling systems, emergency

feed water supply systems, emergency core cooling system

(ECCS), and passive deluge system tank. Molten core catcher

is an important innovation for passive safety system of

nuclear power plants.

This is a unique Russian safety technology produced by

Atomenergomash, which represents a conical shell installed

on supports at the bottom of concrete reactor pit. Shell

is fi lled with special materials that are mixed with molten

core in case of hypothetical emergency and ensure uniform

placement of molten core in catcher shell. Depending on

modifi cation, the weight of molten core catcher may be up

to 800 tons with diameter of about 6.5 m.

Preparation for land transportation of molten core catcher

for Belarusian NPP

Shipment of molten core catcher for Belarusian NPP from

special berth of the company in Volgodonsk

Hurricanes, tornadoesDesign maximum wind speed with occurrence rate of once every 10,000 years is 56 m/s

Impact wave with front pressure of 30 kPa

Airplane at velocity of 200 m/s

Flooding with occurrence rate of > 0.01%

Seismic impact (MCE) — 8 scores per MSK-64 scale


All enterprises within the group of companies

have permits for work in nuclear industry. Quality

management system corresponding to contemporary

world practice and international standards is

implemented throughout the Holding.

When equipment is supplied for foreign nuclear

power plants, each company undergoes a procedure

of examination by national regulating authorities

and certifi cation of equipment being manufactured.

Supervisory measures with participation of AEM

specialists, customer’s representatives and technical

supervision authorities of customer country are

QUALITY STRATEGY

High quality level of the products being manufactured is an indisputable priority of JSC Atomenergomash. Holding’s equipment currently confi rmed its reliability by many years of trouble-free operation at tens of nuclear power plants worldwide.

Compliance of products and services of Atomenergomash with high quality standards is confi rmed by audit of

international supervision and regulation authorities.

performed at any production stage – from design to

shipment. Modern equipment allowing ultrasonic, x-ray,

thermal imaging and other types of examination are

used for quality control. Strict quality requirements are

established for third-party products. AEM specialists

regularly perform relevant inspections of enterprises,

inspections of billets, materials, semi-fi nished and

readymade products being purchased, in order to

confi rm their capacity to supply products and render

services at required level.

NATIONAL REGULATORS

• Rostekhnadzor, Russian Federation

• Radiation and Nuclear Safety Authority of Finland

(STUK)

• Atomic Energy Regulatory Board of India (AERB)

• National Nuclear Safety Administration of China

(NNSA)

• Turkish Atomic Energy Authority (TAEK)

INTERNATIONAL CERTIFICATION

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AEM COMPANIES

Moscow, Russia

CNIITMASHTelephone: +7-495-675-83-02Website: www.cniitmash.ruE-mail: [email protected]

GSPITelephone: +7-495-988-80-50Website: www.oaogspi.ruE-mail: [email protected]

VNIIAMTelephone: +7-495-748-86-54Website: www.vniiam.ruE-mail: [email protected]

SNIIPTelephone: +7-499-198-97-64Website: www.sniip.ruE-mail: [email protected]

EMKOTelephone: +7-495-789-97-15E-mail: [email protected]

AtomtruboprovodmontazhTelephone: +7-495-540-10-86Website: www.atom-tm.ruE-mail: [email protected]

IFTPTelephone: +7-496-216-27-89Website: www.iftp.ruE-mail: [email protected]

Kramatorsk, Ukraine

EnergomashspetsstalTelephone: +38-062-646-01-32Website: www.emss.uaE-mail: [email protected]

Podolsk, Russia

OKB GIDROPRESSTelephone: +7-495-502-79-10Website: www.gidropress.podolsk.ruE-mail: [email protected]

ZIO-PODOLSKTelephone: +7-495-747-10-25Website: www.aozio.ruE-mail: [email protected]

ZIOMARTelephone: +7-495-747-10-17Website: www.aozio.ruE-mail: [email protected]

Nizhny Novgorod, Russia

OKBM AfrikantovTelephone: +7-831-241-87-72Website: www.okbm.nnov.ruE-mail: [email protected]

Saint Petersburg, Russia

CKBMTelephone: +7-812-676-63-63Website: www.ckbm.ruE-mail: [email protected]

AEM TechnologiesTelephone/fax: +7-812-457-05-88Website: www.aemtech.ruE-mail: [email protected]

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Yekaterinburg, Russia

SverdNIIhimmashTelephone: +7-343-263-90-91Website: www.sverd.ruE-mail: [email protected]

Petrozavodsk, Russia

AEM-technology, branch«Petrozavodskmash» Telephone: +7-814-271-69-20Website: www.pzm.suE-mail: [email protected]

Opava, Czech Republic

ARAKO spol. s.r.o.Telephone: +420-553-694-111Website: www.arako.czE-mail: [email protected]

Volgodonsk, Russia

AEM-technology, branch«Atommash»Telephone: +7-863-929-20-79Website: www.atommash.ruE-mail: offi [email protected]

Budapest, Hungary

Ganz EEM LLCTelephone: +36-1-872-58-00Website: www.ganz-eem.comE-mail: [email protected]


For notes


ATOMENERGOMASH JSC

Nuclear and Power Engineering

Address: 28/3 Ozerkovsakaya nab., Moscow, 115184

Telephone: +7(495) 668-20-93

Fax: +7(495) 668-20-95

Website: www.aem-group.ru

E-mail: [email protected]

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