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SOLVANG ASA Emission reduction technologies---advantages and disadvantages Fleet director Tor Øyvind Ask

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Page 1: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Emission reduction technologies---advantages and disadvantages Fleet director Tor Øyvind Ask

Page 2: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

A family controlled company – traditional – innovative –a long term shipping partner

7 VLGC (+ 1)

9 LGC

6 (+4) Ethane / Ethylene - Major ovner -- Steensland Brun family

- A long term industrial shipping partner

HQChartering

Crewing

Crewing

1 MGC

Page 3: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Vessel position (snap shot)

Page 4: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

What is green shipping ?

• Off-shore

• Short sea

• Deep Sea

Totally different operation, requirement and solutions.

10. september 2018 4

Page 5: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA10. september 2018 5

Air-emission controls SOx-NOx

Page 6: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Choice of fuel 2015/2020

10. september 2018 6

Page 7: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Other alternatives

• Batteries

• Hybrid solutions.

• Methanol/LPG/LNG

• Biofuels

Page 8: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Selected energy densities (Wikipeda)

Page 9: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Efficiency main engine & auxiliary engines

20

25

30

35

40

45

50

55

60

10 25 50 75 90 100

Efficiency HJM Fixed rpm Efficiency HVM Propeller curve

Hyundai MAN 5S560MC-C7 10150 kW 98 rpm

Himsen 8H21/32 1280 kW 720 rpm

High fuel consumption

Page 10: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Solvang philosophy

• Design the vessel as fuel efficient and green as possible (Reasonable pay back time on investment)

• Lower opex and reduced emissions selling point.

• All technical solution/fuel’s need to comply with the emission regulations, meaning that there is only marginally difference in the emissions.

• Finding the most cost effective and smart solutions.

• Energy efficiency from well to propel

• The question is not which fuel you use, but how you use it.

Page 11: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Emissions to AIR HFO/0,1%SMGO

September 10, 2018 11

• Power production

HFO 3%S/0,1 % S MGO gives

• 600/20 ppm Sox

• 120 > xx mg/Nm3

SOX

NOX

CO2

PMHC

Page 12: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Wat is HFO/MGO

Page 13: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Energy loss through the chain

• Oil– Production (1- 5 ? %)– Refining Diesel oil (energy loss apr 8 %)– Refining Gasoline (energy loss apr 12 %)– Transport (energy loss apr 5 %)– Rest product HFO (Excellent fuel)

• If this is going to be upgraded, apr 10-15 % energy loss

• Natural Gas – Production (0,1 – 3 %?)– LNG production (apr 10 %)– Transport (energy loss 5-10 % ?)

10. september 2018 13

Page 14: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

HFO as engine fuel

Positive

• Technically an excellent engine fuel

– Safe and easy to handle

• High energy density

• Available all over the world

• low cost

• Residual fuel with few other alternative users

Page 15: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

HFO as engine fuel (cont)

• Negative

– Negative reputation (dirty fuel-not true anymore)

– Imo Annex VI, Regulation 18

– Contain high levels of sulphur

– Contains traces of metals

Page 16: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Exhaust gas cleaning an important tool to make shipping greener

• Open loop

• Open loop with water cleaning

• Hybrid

• Closed loop

Page 17: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA10. september 2018 17

Exhaust gas cleaning-Scrubber

Page 18: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Commissioning of Exhaust gas scrubber first vesselMeasurement of PH 4 meter from ship side.

10. september 2018 18

Scrubber Water outlet

Measuring probe

4 meter from ship side, requirement PH > 6,5. Actual readings PH 7,4

Page 19: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

NOx control

10. september 2018 19

• Two main techniques

– EGR

– SCR

Page 20: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Tier III NOx Control Technologies

EGROn-Engine

SCRHigh-Pressure

SCRLow-Pressure

Use of low-sulphur fuels is standard for all three technologies. Optional version for HFO use for EGR and HP SCR .

Tier III compliance for MAN B&W two-stroke engines

Page 21: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Solvang Project LPG-EGR NOx Cleaning

• To combine Exhaust gas cleaning system with Exhaust Gas Recirculation one would have a very simple and low cost NOx control system.

• Discussion with MAN and Wartsila 2011/2012

– MAN has High Pressuren EGR and not resources for developing Low Pressure EGR.

– But could act as a consult to Solvang

Page 22: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Clipper Harald EGC+EGR project

• Contract with retrofit of EGC on Clipper Harald

end of 2013

• Clipper Harald (IAPP 12-12-2014)

– Installation of EGR system Q2 2015 +

– Modification Q4 2017

Page 23: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Solvang LP-EGR: Clipper Harald

10. september 2018 23

Page 24: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

12,000 cbm (1978) 12,600 cbm (1999) 12,600 cbm (1999) EGC+LPEGR

17,000 cbm (2007) 21,000 cbm (2019)

Historical transport efficency+emissions - Main engine, Solvang Ethylene carriers

FO cons NOX PM SOX

Clipper Harald før oppgradering NOX TIR 0Clipper Harald

etter oppgradering NOX TIR III +EGC

Nybygg med EGC +LP EGR NOx TIR III

NOX TIR I

Page 25: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

Conclusion

• Advantages– Low opex cost for Nox and Sox reduction– The price difference of the fuel pay for the NOx and SOx

cleaning, – No chemical needed and no Urea slip.– SOx cleaning >> 0,1%S fuel

• Disadvantages– Capex (but relatively short pay back time)– More equipment to maintain and operate

• But not a big issue (5 year experience).

– Apr 2 % increase in fuel consumption (removing the sulphure in oil refinery 10-15 %)

Page 26: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

New possibilities

• Working with MAN to test TIR II operation with LP-EGR (Special interesting after 2020)

– TIR II with LP – EGR has a potential to 3-4 % fuel savings compared to standard TIR II mode, meaning that a vessel equipped with EGC+LP-EGR will consume less fuel than a vessel running on MGO.

– Solvang will in the end of 2019 have 6 vessel withEGC+LP-EGR

Page 27: SOLVANG ASA · Himsen 8H21/32 1280 kW 720 rpm High fuel consumption. S OLVANG ASA Solvang philosophy • Design the vessel as fuel efficient and green as possible (Reasonable pay

SOLVANG ASA

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