solvay purchasing process (spp)
TRANSCRIPT
Solvay Purchasing Process Handbook 20161
Introduction 2
Editorial 3
Solvay Way 4
Solvay Purchasing Process 6
How to read the Process Maps 9
A. Establish Strategic Planning 10
B. Establish Category Strategy 13
1. Define Customer Needs & Analyze Markets 15
2. Define Supply & Negotiation Approach 16
3. Negotiate & Contract 17
4. Manage Supplier Performance and Relationship 18
5. Manage System Performance 19
Glossary 20
Summary
Mission of the Purchasing organization:
In partnership with the GBUs and Functions, Purchasing and Supply Chain Excellence (PSCE) will create additional value
through simple and clear purchasing processes and excellence programs managed by a global network
of talented people
2
Introduction
This handbook explains how the purchasing strategy is defined and presents the Solvay Purchasing Process (SPP). Moreover, detailed procedures are available to support the ISO accreditations and a deeper understanding of our processes for newcomers and interested internal customers.
Solvay Purchasing Process Handbook 2016
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Kristian Saksida
We aim at developing sustainable relationships with our Suppliers in order to deliver value added and innovative solutions to our Businesses.
Our purchasing organization is designed to animate theentire Purchasing Professional Family in order tosupport our businesses and functions in terms ofcompetitiveness and growth.
Our organization is a matrix model: with a centralfunction responsible for multiple domains and overalldecision making and a part of the purchasing resourcesare hierarchically managed by the Global BusinessUnits (strategic Raw Materials and site representatives)and a part by Solvay Energy Services.
The SPP has been designed as a simple and flexibleprocess to manage the different steps and purchasingneeds of the businesses while providing a platform toensure that our corporate values with both our internaland external stakeholders are upheld.
Furthermore, we have a category managementapproach. These category strategies are furtherincreasing the maturity of purchasing within Solvay andare filling our future pipeline of REBITDA and cashopportunities as well as improving security of supplyand stimulating innovation.
Our core competency is represented by a highlyprofessional network of buyers and supported by acommon way of working articulated by the SolvayPurchasing Process (SPP).
With your professional collaboration we will certainlykeep simplifying and improving our processes andshaping Purchasing Excellence.
Kristian Saksida
Senior Executive Vice President
Group General Manager Purchasing and Supply Chain Excellence
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Solvay Way a driver for progress
Introduction
Deployment
Maturity
Performance12
34
A company-wide continuous progress tool – aligned with ISO 26000 – integrates social, environmental and economic aspects into the companies management and strategy
Customers
Employees
Planet
Investors
Suppliers
Communities STA
KEH
OLD
ERS
stakeholders
Our Suppliers, one of the six stakeholders of the Solvay Way program, play a crucial role in the Solvay Purchasing Process (SPP). A balanced relationship with our suppliers forms the basis for mutual value-creation through innovation and close cooperation.
Adherence to our Supplier Code of Conduct is considered to be of utmost importance for building sound relationships and promotion of sustainable purchasing practices.
Suppliers
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Strategic Sourcing linked with SPP
Strategic Planning
SPP
CategoryStrategy
Procedures & Good Practices
LT / RM Directors
SSDCCommittee
PSCE / RM-network
PSCE
• Set Domain Targets & Assign Resources• Approve Planning & Priorities
• Provide Market Intelligence• Challenge & Arbitrate Category Strategy• Integrate CSR, Key Account & Risk Management
• Deploy Enhanced Analytics and Intelligence• Select Suppliers in line with Category Strategy• Focus on Suppliers Negotiation and Internal
Customer
• Deploy WW Procedures and best practices• Integrate Zone specific requirements
Role description
CategoryLevel
ProjectLevel
Domain Level
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Solvay Purchasing Process Map, Requirements & Resources
Manage System Performance
1
23
4
5
Project Review*
SPP
EstablishStrategic Planning
EstablishCategory Strategy
Contract
Strategic Planning SSDCBA
Sustainable Development Solvay Way
Safety & Environment Solvay Care Mgt. System (SCMS)
Corporate & Business Strategies and Governance
Human Resources
Document & Data Management
ISO 9001 & otherInternational Standards
GBU / Function needs and priorities
Information Systems
REQUIREMENTS
RESOURCES
PROCESS MAP
* Performed by SSDC.
Defined SourcingStrategies
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Strategic Sourcing Definition
EstablishStrategic Planning
AEstablish
Category Strategy
B
Assess Current Domain Situation
A.1
Build Internal & External Profile
A.2
Prioritize Opportunities &
Allocate Resources
A.3
Perform Analysis at Category Level
B.1
Propose & Approve Category Strategy
B.2
Strategic Planning SSDC
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Solvay Purchasing Process (SPP)
Define Customer Needs & Analyze Market
Review Category Strategy Implementation
Project Review *
1 2Define Supply& Negotiation Approach
Negotiate & Contract
ManageSupplier Performance & Relationship
3 4 Manage SystemPerformance5
1.1
Analyze Scope / Stakes
1.2
Define Customer Needs
1.3
Analyze Supplier Market
1.4
Define Supply Approach
2.1
Define Negotiation Approach
2.2
Perform Negotiation
3.1
Establish Contract & Formalize
3.2
Deploy Contract
3.3
Monitor Supplier Non-Conformance
4.1
Monitor & Improve SupplierPerformance
4.2
Manage Supplier Relationship
4.3
Assess System Performance
5.1
Improve System5.2
Communicate Results & Changes
5.3
* Performed by SSDC.
Contract
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How should you read the process maps?This page sets out the structure of process maps. For each of the processes, the following is detailed:
In the header part
A
In the central part
PurposeThe aims of the process
BInputs & outputsPotential inputs and outputs of the process
CFlowchart of the processThe stages by which our operational performance is structured
DStakeholders & responsibilitiesCustomers for who we purchase supplies or services
Solvay Purchasing Process Handbook 2016
Purpose• Identify and assign Global Category Leaders;• Provide required Resources;• Understand spend by Category, RM, GBU, region and supplier;• Define scope (perimeter).
Inputs & outputs
• Spend & cost data
Inputs
Outputs
• Assigned Global Category
• Leaders• Scope• Spend analysis
• By supplier;• By GBU;• By Category;• Region;• …
Flowchart
A1.1 Assign Global Category Leaders
A1.2 Define Scope
A1.3 Analyze Spend
Global Category
Leader
Stakeholder & Responsibilities
Sub-process accountability
Buyer Network
Global Domain
/ RM Directors
Assign Global CategoryLeaders
Define Scopeand SelectCategory
Analyze Spend
and InternalCost Drivers
Bring inputs on spend (regional)
Bring inputs on priority
identification
A
B C D
10
Purpose• Identify and assign Global Category Leaders;• Provide required Resources;• Understand spend by Category, RM, GBU, region and supplier;• Define scope (perimeter).
A1. Assess Current Domain Situation
Inputs & outputs
• Spend & cost data
Inputs
Outputs
• Assigned Global Category• Leaders• Scope• Spend analysis
• By supplier;• By GBU;• By Category;• Region;• …
Flowchart
A1.1 Assign Global Category Leaders
A1.2 Define Scope
A1.3 Analyze Spend
Global CategoryLeader
Stakeholder & Responsibilities
Sub-process accountability
Buyer Network
Global Domain / RM Directors
Assign Global CategoryLeaders
Define Scopeand SelectCategory
Analyze Spendand InternalCost Drivers
Bring inputs on spend
(regional)
Solvay Purchasing Process Handbook 2016
Bring inputs on priority
identification
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Purpose• Understand high level cost model and cost drivers;• Understand external market drivers shaping demand & supply;• View on market position within industry;• Understand internal capabilities/needs.
A2. Build Internal & External Profile
Inputs & outputs
• Cost breakdown• Market trends • Category knowledge• Internal needs
Inputs
Outputs
• Internal profile (cost, needs)
• External profile (market)
• Benchmarking (if applicable)
Flowchart
A2.1 Internal Needs & Internal Benchmarking
A2.2 Cost Modelling
A2.3 Supply & Demand Market Dynamics
Global CategoryLeader
Stakeholder & Responsibilities
Sub-process accountability
BuyerNetwork
MarketIntelligence
Consolidate and review
Describe Supply & Demand Market
Dynamics
A2.3 Market Position Assessment
Provide internal requirements & benchmark data
Build high level cost model
& cost drivers Provide input for cost model
Market trends
Industry trends ( e.g. Concentration,
profitability), Geographical approach
Industry reports
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Purpose• Identify Opportunities to reduce TCO;• Define Sourcing Approach based upon complexity;• Identify additional analysis to be performed by Market Intelligence;• Prioritize Opportunities and Allocate Resources.
A3. Prioritize Opportunities & Allocate Resources
Inputs & outputs
• Internal Profile (cost, needs)• External Profile (market)• Benchmarking (if applicable)
Inputs
Outputs
• Sourcing Approach (Speed, Strategic, Deep)
• Defined Opportunity list• List of additional analysis
to be performed by Market Intelligence
• Prioritization and resource allocation
Flowchart
A3.1 List Opportunities
A3.2 Define Sourcing Approach
A3.3 Deploy Analysis Diamond
Global CategoryLeader
Stakeholder & Responsibilities
Sub-process accountability
Global Domain/ RM Director
Leadership Team / RM Directors
Identify Opportunities to
reduce TCO
A3.3 Prioritize & Allocate Resources
Propose SourcingApproach based upon Category criticality and
market complexity
Validate & PrioritizeIdentified
Opportunities
Propose suggestedadditional analyses
to support SPPexecution
Validate Sourcing Approach: Speed,Strategic or Deep
Sourcing
Validate additionalanalysis to be
performed
Present PrioritizedOpportunities,
Sourcing Approachand Analysis Diamond
Validateoutcome and
assign resources
Solvay Purchasing Process Handbook 2016
Analyze spendand internalcost drivers
Receive prescription &
Challenge needs & specifications
Analyzeregional
supplier market
Confirm GBUstakes
Elaborateprescription on
the basis ofcustomer needs
Bring inputs onsuppliers
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Purpose• Understand spend and internal cost drivers; • Challenge customer needs and define prescription;• Understand supplier market and industry cost drivers.
B1. Perform Analysis at Category level
Inputs & outputs
• Strategic planning• Spend & cost data• Customer needs &
specifications • Market & supplier data • Market Intelligence input
(e.g. Market trends, …)
Inputs
Outputs
• Scope & stake analysis• Internal needs & specifications• Supplier & market insights• Industry knowledge, trends• Business conduct including
sensitivity and maturity of CSR and Sustainable Development practices
Flowchart
B1.1 AnalyzeScope / Stakes
B1.2 AnalyzeCustomer Needs
B1.3AnalyzeSupplier Market
Global CategoryLeader
Stakeholder & Responsibilities
Sub-process accountability
BuyerNetwork
MarketIntelligence
Consolidate spend and internal
cost drivers
Review analysis from cross zone
perspective
Analyze globalsupplier market& consolidate
regional analysis
Collect MarketIntelligence input: market, industry,
trends, best practice, …
Customer
ProvideMarket
Intelligence
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Purpose• Have a clear understanding of TCO;• Propose “Purchasing Strategy” (Go-2-Market, P2P, Risk, CSR/SD, Innovation …); • Obtain “Mandate to Source” on the market in order to satisfy customer in full
consistency with the proposed “Category Strategy”.
B2. Propose & Approve Category Strategy
Inputs & outputs
• Scope & stakes analysis• Internal needs/specifications • Supplier & market insight • Industry knowledge, trends• Market Intelligence input on
e.g. TCO, clean sheet and other cost analyses
Inputs
Outputs
• Approved Category Strategy
• Mandate to Source & Savings target
• Negotiation toolbox• Sourcing Decision Grid
weights
Flowchart
B2.1 Propose Category Strategy
B2.2 Propose Negotiation Strategy
B2.3 Obtain Mandate to Source
Global Category/RM Leader
Stakeholder & Responsibilities
Sub-process accountability
BuyerNetwork SSDC
Collect MarketIntelligence inputs,
including Cost Analyses such as
TCO, clean sheet, …
Propose negotiationStrategy (incl. SourcingDecision Grid weights,Negotiation tool box)
Provide inputfor Strategy
Provide inputfor Mandateto Source
Present proposed Category Strategy, Negotiation Strategy &Performance Targets and Obtain
Mandate to Source
MarketIntelligence
ProvideMarket
Intelligence
Challengeand approve the proposed
Strategy
Propose Category Strategy (TCO, P2P,
Contracting, Risk,Go-2-market
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Purpose• Understand and review use of Global Category Strategy when available;• Understand spend and internal cost drivers; • Challenge customer needs and define prescription;• Analyze supplier market and supplier cost drivers.
1.Define Customer Needs & Analyze Market
Inputs & outputs
• Spend & cost data• Customer needs &
specifications• Market & supplier data• Approved Global Category
Strategy (if applicable)
Inputs
Outputs
• Scope & stakes analysis• Specifications• Suppliers database & market
overview• Critical suppliers identification,
if applicable
Flowchart
1.1 Review Category Strategy Implementation
1.2 Analyze Scope / Stakes **
1.3 Define Customer Needs
Buyer
Stakeholder & Responsibilities
Sub-process accountability
Customer
Analyze spend andinternal cost drivers
Review if Category Strategy exists and
applies for current project
Receive prescription & Challenge needs
& specifications
Elaborate prescription on the basis of
customer needs
1.4 Analyze Supplier Market ** Analyze supplier market & supplier cost driver
Bring inputs on suppliers
** Use Category Strategy information if available
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Purpose • Identify the best suppliers on the market in order to satisfy customers in full consistency with Supply Approach.
2.Define Supply & Negotiation Approach
Inputs & outputs
• Expiring contract• Identified critical suppliers • CSR-results (CSR-questionnaire,
TfS-assessments, …)• Bidder list• Scope & stake analysis• Specifications• Supplier database & market
Overview • Approved Global Category
Strategy (if applicable)
Inputs
Outputs
• Supply and Negotiation Approach
Flowchart
2.1 Define SupplyApproach
Buyer
Stakeholder & Responsibilities
Sub-process accountability
SSDC
Review Negotiation Approach
Define Project Supply Approach inline with Category Strategy
(if applicable)
Check if proposed Supply and Negotiation
Approach andperformance targets are
in line with existing Category Strategy
Challenge and approve the proposed Tactics if no Approved Category
Strategy exists
* Performed by SSDC.
Go to 3.1
Yes
NoApprovedRejected
In line withCategoryStrategy?
2.2 Review Negotiation Approach
Project Review*
• Project > 500k€(1) and proposed strategy is not compliant to an existing Category Strategy
• Project > 500k€(1) and no Category Strategy exists.
Project Review required when:
(1) For Speed Sourcing/CAPEX threshold is > 2M€.
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Purpose• Negotiate supplier proposals to maximize value creation for the Solvay Group;• Ensure that the negotiated benefits, customer needs / risks are covered by the contract;• Ensure proper contract implementation (approvals, signature, communication, storage
and deployment).
3. Negotiate & Contract
Inputs & outputs
• Negotiation Mandate with agreed Negotiation Strategy & target savings
• Sourcing Decision Grid weights• Negotiation toolbox • Contract & clauses template,
approved by Legal • Purchasing Approval Matrix• Supplier Code of Conduct
• Awarded supplier’s; classified as “critical” or not
• Signed, shared & deployed contract
• Updated Contract Management Tool
Flowchart
3.1Perform Negotiation
3.2 Establish Contract & Formalize
3.3 Deploy Contract
Contract Approver(s))
Stakeholder & Responsibilities
Sub-process accountability
Buyer Customer
Approve Contract,respecting
PurchasingApproval Matrix
thresholds
Execute Supply Strategy (RFP,…) and negotiate by Ensuring
full compliance with the Category
Negotiation Mandate
Ensure Contract signature and post the Contract in the
Contract Management Tool
Deploy Contract
Inputs
Outputs
Informed about new contract
terms &conditions by
the buyer
Connection with SBS
Procure-to-Pay
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Purpose • Continuously improve supplier performance and supplier relationship to create value for the Solvay Group.
4.Manage Supplier Performance & Relationship
Inputs & outputs
• Agreed upon terms & conditions• Supplier Non-Conformance • Supplier Performance Assessments
reports• Customer feedback• Supplier feedback• SBS Procure-to-Pay: Issues,
Reports & Supplier Data (Externalized process)
Inputs
Outputs
• Value creation for Solvay Group (Cash, Cost, Risk mitigation & Innovation)
• Optimized operational processes• Improved relations with Suppliers • Innovation • Every Buyer Every Visit • SBS Procure-to-Pay:
Reports & Supplier Data (Externalized process)
Flowchart
Monitor Supplier Non-Conformance
Monitor and ImproveSupplier Performance
4.1
4.2
4.3 Manage SupplierRelationship
Leadership Team/RM Directors
Stakeholder & Responsibilities
Sub-process accountability
Buyer Performance & QualityCustomer
Support Supplier Non-Conformance
process
Register & Treat Supplier Non-
Conformances;Initiate & Drive
Corrective Action*
Provide guidance on process deployment
& Consolidatereports
Lead supplierevaluation, initiate &follow-up
supplier actionplans
Provide feedback on
Supplier Performance
Provide guidance on process
deployment & Consolidate
reports
AssignKey Account
Managers
DevelopSupplier Relation
SupportRelation
Development
ManageSupplier
Tools, Data & Registrations
* Done by P&Q for LATAM
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Purpose • Continuously improve the Solvay Purchasing Process to meet customers ‘ needs and the Solvay Group strategy.
5.Manage System Performance
Inputs & outputs
• Performance tracking tool• Non-Conformance reviews• Assessments, audit reports• Customer feedback• Supplier feedback
• Updated Continuous Improvement Plan
• Priority setting ; project resources
• Decisions impacting Strategy and Organization
• Newsletter, reports
Flowchart
5.1 Review SystemPerformance
5.2Improve System
5.3 Communicate Results & Changes
Leadership Team/RM Directors
Stakeholder & Responsibilities
Sub-process accountability
Buyer Customer
Decide & support improvement
Decide & Support Improvement Actions & Allocate Resources
Provide feedback on system performance;
participate to assessments , audits
(if relevant)
Realize ContinuousImprovement Planin cooperation with
Performance & Quality
Inputs
Outputs Update & MonitorContinuousImprovement
Plan
Performance & Quality
Perform System Performance
Reviews
Plan & Coordinate
System Performance
Reviews
Inform all stakeholders about system results and changes (organization, action plan, market trends, customer and
supplier satisfaction rate, ….)
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CSR Corporate Social Responsibility
GBU Global Business Unit
ISO International Standard Organization
LT Leadership Team
PSCE Purchasing and Supply Chain Excellence
P2P Peer to Peer
RFQ Request for Quotation
RM Raw Material
SCMS Solvay Care Management System
SD Sustainable Development
SSDC Strategic Sourcing Decision Committee
SPP Solvay Purchasing Process
TCO Total Cost of Ownership
WW Worldwide
Glossary
Solvay Purchasing Process Handbook 2016