solve every task perfectly.trudisk – disk lasers for maximum power when welding, brazing and for...

Machine Tools / Power Tools

Laser Technology / Electronics

Medical Technology

Solve every task perfectly.

Lasers:

2

Impressive diversity.

Contents

Impressive diversity. 2

Lasers:

All around versatility. 4

CO2 lasers:

Efficient and economical. 6

TruFlow 8

TruCoax 12

Solid-state lasers:

Variety equals versatility. 14

TruDisk 16

TruDiode 22

TruFiber 26

TruPulse 29

TruMicro 34

Beam guidance

for solid-state lasers. 38

TruServices:

Service like no other. 42

The TRUMPF Group is one of the world’s leading manufactur-

ers of laser technology and production engineering. We set the

standard with our innovations – in lasers and laser systems,

machine tools, power tools and medical technology.

Since 1923, our customers have relied on us for superior-quality

technical solutions. TRUMPF Laser GmbH + Co. KG began

developing solid-state lasers as early as 1971. In 1985, TRUMPF

presented its first CO2 laser with a power of 1 kW.

Today, we are the global market and technology leader in in-

dustrial lasers and laser systems. You will find that we have

the most comprehensive product portfolio in the world, with

the right laser to suit every need. Through systematic research

and development, we are extending the advantages we provide

our customers well into the future.

3

TruFlow – fast axial flow CO2 lasersReliable and robust, for universal use in cutting and welding a wide range of materials.

TruCoax – diffusion-cooled CO2 lasersLight and compact with a high beam quality, these lasers are ideal for processing thin

sheets.

TruDisk – disk lasersFor maximum power when welding, brazing and for high-productivity thin-sheet cutting.

TruDiode – diode lasersWith maximum energy efficiency, these lasers are the preferred option for welding and

brazing applications.

TruFiber – fiber lasersFor filigree welding and cutting work at high processing speeds.

TruPulse – pulsed solid-state lasersThanks to a high pulse power, these lasers are ideal for spot and seam welding as well

as cutting.

TruMicro – short and ultra-short pulsed lasersFor structuring, ablation, cutting or drilling in microprocessing.

TruMark – marking lasersFor permanent, high-quality and unique markings on a wide range of materials.

For more information, visit www.trumpf-laser.com/en/products/marking-lasers

4

All around versatility.

Lasers:

Laser cutting from thin to thick. Narrow, high-strength laser weld seams.

The laser is the most universal tool for cutting, welding, marking, drilling, coating, curing and structuring surfaces. It works

without contact and without wear. The heat-affected zone and the degree of component warping are extremely small in laser

processing. Postprocessing work is usually unnecessary.

We strive to work economically and responsibly. This is why we use resources sensibly.

Lower energy consumption thanks to the TruFlow Laser’s optimized stand-by mode.

Reduced space requirements for the new generation TruDisk disk laser.

High efficiency in the TruDiode diode lasers.

You can find additional examples and more information about efficiency+ at www.trumpf.com/en/efficiencyplus

5

Filigree spot welding. Microdrilling with extreme precision.

TRUMPF laser technology is used in a wide range of industry sectors including, processing transmission components and precision

parts, exhaust-gas components, sensors and control components, tailored blanks, tubes and profiles, and deep-drawn parts or

(hot-)stamped workpieces. Our lasers also repair and coat items and protect them against wear. And there’s more: They create

markings not only on pacemakers, but even on apples. Be it metal, plastic, glass, ceramics, wood or paper – our products open

up a world of completely new possibilities for you.

Everything from a single source.

Benefit from our decades of practical experience in all laser-

related fields. With TRUMPF, you get everything from a single

source – from laser units and beam-guidance components,

to focusing optics and software, right through to complete

systems. Our laser components can be adapted to any task

and can be effortlessly integrated into your production envi-

ronment.

The advantage of diversity.

Laser light is universal. It is used as a tool for processing every-

thing from the most filigree structures in medical technology

to 30-mm-thick metal sheets in the ship-building industry. The

diverse applications place different demands on laser technol-

ogy. As a result, there is not one single laser for all situations,

but rather each application has its own ideal laser technology.

TRUMPF gives you the choice: as global market leader, we offer

a complete range of laser sources and the comprehensive ser-

vice to match.

6

Efficient and economical.

CO2 lasers:

For decades, CO2 lasers have been the standard tool for effi-

cient and cost-effective processing of a wide variety of mate-

rials. Today, more than 20,000 of our laser sources provide

reliable service day after day, around the world – whether for

cutting, welding or surface treatment of two- or three-dimen-

sional workpieces.

Integration made easy.

Thanks to their compact and robust construction and open in-

terface architecture, TRUMPF CO2 lasers are easy to integrate

into existing system concepts – even on moving components.

They deliver first-class quality and high system availability.

7

Comprehensive product range.

Our portfolio includes fast axial flow lasers from the TruFlow

series as well as TruCoax diffusion-cooled lasers. With the wide

range of available power and excellent beam characteristics,

we can tailor the tool laser to your production needs.

Lasers in the low power range cut thin metal sheets particu-

larly efficiently. They also cut nonmetallic materials such as

wood, paper or plastics and are well-suited to melting glass

and perforating ceramic substrates.

Above a laser power of 2 kW, CO2 lasers are used for cutting

2D or 3D sheet-metal components and for welding transmis-

sion parts, exhaust-gas components, and tubes and profiles.

Lasers in this power class are also popular for use in applying

or remelting wear-resistant coatings.

With TruFlow lasers in the highest power range from 12 to

20 kW, thick metal sheets can be welded reliably – for example

in the ship-building industry and in transmission component

manufacturing for commercial vehicles.

8

1 Utterly reliable.

2 Highly productive and flexible.

3 Maximum parameter stability.

4 Minimal operating costs.

5 Simple and safe operation.

TruFlow

TruFlow: Benefits at a glance.

Compact, square resonator structure.

Universal and specialized.

The entire series of TruFlow CO2 lasers is modular in design,

meaning the laser you receive will be tailored precisely to your

requirements. You can choose the required beam parameters

for your application from a power range of between 700 and

20,000 W. In addition to standard production lasers for uni-

versal cutting and welding applications, we also offer custom

solutions. For example, lasers with a particularly high focusing

ability or laser sources optimized specifically for surface appli-

cations.

9

Top: Laser cut sheet-metal components.

Center: Laser welded transmission parts.

Bottom: Laser welded pipes and profiles.

Utterly reliable.

Robust, economical and utterly reliable – TruFlow lasers are all of

these, even under extremely tough conditions. Their compact,

square resonator structure enables maximum resonator lengths for

the best beam quality, while keeping the external dimensions to a

minimum. The resonator’s essential components are water-cooled.

It is mechanically stable and can be installed directly on machine

frames, even on moving bridges. The turbo radial fan, mounted

on magnets and wear- and maintenance-free, circulates laser gas

constantly, enabling very efficient cooling and a high degree of

laser efficiency.

Highly productive and flexible.

TruFlow lasers also work reliably in continuous operation in indus-

trial environments, secondary processing times are accordingly

low – greatly improving productivity. Your TruFlow laser can be used

with flexibility for burr-free cut edges with a narrow kerf and also

for thin weld seams with a small heat-affected zone.

10

TruFlow

Maximum parameter stability.

The high beam quality and power of the TruFlow series ensure

optimum process reliability. From the first part onwards you

achieve consistent processing results, regardless of the operat-

ing situation and environment. The absolute temperature

stability of the resonator and its components guarantees out-

standing parameter stability. This applies both to the laser

power and to the shape, alignment and focusing ability of the

laser beam. It is unrivalled among other industrial high-power

CO2 lasers.

Minimal operating costs.

Because it is the cleanest and most reliable form of laser excita-

tion, we use only capacitive high-frequency excitation in our

TruFlow lasers. It ensures a high level of efficiency, consistent

beam parameters and excellent controllability of the laser

power. For you, this excitation technology means extremely

low energy and maintenance costs – and correspondingly

low operating costs.

Operation – made easy.

All TruFlow lasers are operated using a uniform control unit.

It is operated intuitively using a control panel. In addition to

analog interfaces for laser power and pulse frequency, the

laser control unit is also equipped with a ProfiBus interface for

integration into superordinate system controls. As a result,

every TruFlow laser can be operated fully automatically.

11

Technical data

TruFlow 700 TruFlow 1200 TruFlow 1500 TruFlow 2000 TruFlow 2700 TruFlow 3200 TruFlow 3600 TruFlow 4000

Wavelength[1] 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm

Laser power 700 W 1200 W 1500 W 2000 W 2700 W 3200 W 3600 W 4000 W

Beam quality K (M2) 0.6 (1.67) 0.6 (1.67) 0.6 (1.67) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82)

Power stability at nominal power ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% ± 2%

Dimensions

Length 1185 mm 1185 mm 1185 mm 1185 mm 1185 mm 1185 mm 1185 mm 1185 mm

Width 1150 mm 1150 mm 1150 mm 1150 mm 1150 mm 1150 mm 1150 mm 1150 mm

Height 650 mm 650 mm 650 mm 650 mm 650 mm 650 mm 650 mm 650 mm

TruFlow 5000 TruFlow 6000 TruFlow 7000 TruFlow 8000 TruFlow 10000 TruFlow 12000 TruFlow 15000 TruFlow 20000

Wavelength[1] 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm

Laser power 5000 W 6000 W 7000 W 8000 W 10000 W 12000 W 15000 W 20000 W

Beam quality (M2) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.52 (1.9) 0.26 (3.8) 0.24 (4.2) 0.22 (4.5)

Power stability at nominal power ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% ± 2%

Dimensions

Length 1185 mm 1185 mm 1185 mm 1185 mm 1185 mm 1665 mm 1665 mm 1665 mm

Width 1150 mm 1150 mm 1150 mm 1150 mm 1150 mm 1524 mm 1524 mm 1524 mm

Height 650 mm 650 mm 650 mm 650 mm 650 mm 1100 mm 1100 mm 1100 mm

[1] Others on request.

12

1 Very easy integration.

2 Maximum reliability, minimal maintenance.

3 Laser gas included.

TruCoax

TruCoax: Benefits at a glance.

Cutting thin sheets: one of the main fields of application for the TruCoax.

The diffusion-cooled TruCoax CO2 laser has a laser power of

up to 2,000 W. With its high beam quality, it is ideal for cut-

ting thin sheets and nonmetallic materials. TruCoax lasers are

so compact that they can be easily accommodated on a ma-

chine frame and can even be integrated directly on robot arms.

The extremely stable construction of the resonator contributes

to this: two metal tubes, inserted coaxially one inside the other,

serve simultaneously as a mechanical supporting structure, as

high-frequency electrodes and as cooling elements. The inte-

grated beam-shaping telescope guarantees high beam symme-

try even at great distances.

An additional advantage of the TruCoax laser is that the inte-

grated laser-gas bottle lasts for up to 200 months, even in

continuous operation. Laser operation could not be more user-

friendly and low-maintenance.

13

Technical data

TruCoax 1000 TruCoax 2000

Wavelength 10.6 µm 10.6 µm

Laser power 1000 W 2000 W

Beam quality K (M2) 0.9 (1.1) 0.9 (1.1)

Power stability at nominal power ± 2% ± 2%

Cooling water temperature range 5 – 21 °C 5 – 21 °C

Dimensions

Length 1300 mm 1840 mm

Width 430 mm 500 mm

Height 320 mm 540 mm

14

Variety equals versatility.

Solid-state lasers:

The power spectrum of our solid-state lasers ranges from 20 W

to 16,000 W. Depending on the type of laser, the lasers work

in continuous operation or pulsed operation with pulse dura-

tions of milli-, micro-, nano- or even pico seconds. This opens

up a vast range of possible applications.

Whether for welding, brazing or cutting, TruDisk disk lasers

impress in all high quality metal applications where continuous

maximum power is required. The TruDiode direct diode lasers

are popular for use in welding and brazing. They produce pre-

cise and visually perfect weld seams, are energy-efficient and

extremely efficient in operation. TruFiber is the first choice for

cutting and welding the finest contours. The single mode fiber

lasers produce small weld seams and narrow kerfs quickly and

precisely.

The principal applications of the TruPulse pulsed lasers are

spot welding, seam welding and cutting. “Cold” welding with

the TruPulse is suitable in particular for components in which

the amount of heat introduced and the degree of deformation

must be very low. Materials with a high melting point can be

welded in the same way as materials with a high thermal con-

ductivity.

Our TruMicro lasers are used wherever you want to ablate

very small structures in a controlled, highly precise and repro-

ducible manner. For structuring, cutting or drilling metals,

semiconductors and ceramics, too – we have developed these

diode-pumped solid-state lasers especially for the needs of

microproduction technology.

15

Flexible integration.

The great advantage of solid-state lasers is that the laser beam

can be transmitted through glass fibers, meaning it can be

guided with flexiblity in laser light cables from the laser source

to the processing location. As a result, the lasers can be easily

integrated into production plants or connected to robots.

Intelligently built.

The control unit for the solid-state lasers is fast and dynamic.

The laser power is digitally regulated in real time, guaranteeing

reproducible results right from the outset. All conventional in-

terfaces are provided for communicating with external control

systems.

Intuitive operation.

The user interface is well-organized, clear and self-explana-

tory. It is operated by a touch screen and rotary push-button.

The convenient control panel can be separated from the laser

unit – you can take it with you to the processing location and

control all functions from there. The operating software is

capable of storing up to 200 programs. You can edit and scale

pulse forms graphically. A single command is sufficient for

ramping.

Secure data transmission.

With the TelePresence portal, we provide an internationally

unique service for solid-state lasers. Hundreds of values are

constantly measured in the laser unit and, if you wish, are

monitored by our service experts via secure remote access. As

a result, all errors can be quickly diagnosed and often imme-

diately rectified – regardless of where in the world your laser

is located.

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1 Brilliant beam quality.

2 Maximum availability with low operating costs.

3 Consistent, reproducible results.

4 Impressive in the laser network.

5 Secure and stable.

TruDisk

TruDisk:Benefits at a glance.

Optics design in a TruDisk disk laser.

Highly efficient, attractively priced and compact: TruDisk disk

lasers ensure your components are produced economically.

They combine the advantages of solid-state and diode lasers.

Using a disk as the laser medium guarantees brilliant beam

quality, and using a diode laser as the pump source provides

the excitation energy and ensures a high level of efficiency.

With laser powers of up to 16 kW, TruDisk disk lasers provide

maximum power – for welding and brazing and also for high-

productivity, thin-sheet cutting. Fields of application range

from the automotive and supply industries to aerospace and

heavy industry.

17

Brilliant beam quality.

As a result of the disk geometry, your TruDisk provides excel-

lent beam quality into the high multikilowatt range. This means

you can achieve optimum results in such diverse processes as

remote and hybrid welding and high-speed thin-sheet cutting.

The constant divergence angle for all operating modes and

powers guarantees a standardized beam quality, allowing you

to use all of the TRUMPF focusing optics.

Maximum availability with low operating costs.

The beam generation, beam guidance, power supply, cooling

and control units of the TruDisk laser are modular in design

and are accommodated in a compact housing. All components

are thought through in detail and coordinated with one an-

other. The lasers have maximum availability and are easy to

maintain. Excitation is generated using extremely long-life

laser diodes. As a result, you attain a high level of efficiency

and low operating costs. If one of the modules should mal-

function at some point, the pump diodes act as substitutes

for one another. The power to the remaining modules is auto-

matically increased without losing power at the workpiece.

Top: Compact construction: the TruDisk 4002.

Bottom: Reliable pump modules.

18

TruDisk

Maximum power: the TruDisk laser with 16 kW. User interface of the TruDisk laser.

Consistent, reproducible results.

The power of your laser can be controlled in real time. The

laser power required at the workpiece remains constant at all

times, meaning that you achieve perfectly reproducible results

for years, starting from the very first second. Operation is not

affected by back reflections.

Impressive in the laser network.

The TRUMPF LaserNetwork impresses with its extremely high

availability and reliability. It has been used for years with great

success in the automotive industry. In the laser network, one

or more TruDisk lasers can be networked with various process-

ing stations and enabling the laser power to be intelligently

distributed. One TruDisk can supply up to six workstations if

required, either simultaneously or alternatively. In this way,

you can utilize your lasers to full capacity and increase system

availability. The individual laser light cables can be reconnect-

ed flexibly, even while the laser is working with one of the

other connected cables. Upgrading laser power or increasing

the number of outputs in the field is no problem.

19

Laser welded seat structure. Application of a powder coating to a die-forged tool.

The TruDisk cuts a very wide range of different materials and sheet thicknesses.

Safe processes, safe operation.

When scaling the laser power, the internal power density of

the TruDisk lasers always remains in the safe range. Its patent-

ed resonator design means that the TruDisk is not sensitive

to back reflections and is extremely stable during production.

Even highly reflective materials can be processed without limi-

tation. TruDisk lasers also have a noncritical power density for

all optical components.

20

Technical data

TruDisk 1000 TruDisk 2001 / 2002 TruDisk 2602 TruDisk 3001 TruDisk 3302 TruDisk

4001 / 4002 / 4006 TruDisk 5001

Wavelength 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm

Laser power[1] 1000 W 2000 W[2] 2600 W[2] 3000 W 3300 W[2] 4000 W 5000 W

Beam quality[4] 2 mm ∙ mrad 4/8 mm ∙ mrad 8 mm ∙ mrad 4 mm ∙ mrad 8 mm ∙ mrad 4/8/25 mm ∙ mrad 4 mm ∙ mrad

Minimum ø laser light cable 50 μm 100 μm 200 μm 100 μm 200 μm 100/200/600 μm 100 μm

Power stability at nominal power ± 1% ± 1% ± 1% ± 1% ± 1% ± 1% ± 1%

Cooling water temperature range 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C

Dimensions

Width 1460 mm 1600 mm 1600 mm 1600 mm 1600 mm 1600 mm 1990 mm

Height 1350 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm

Depth 730 mm 950 mm 950 mm 950 mm 950 mm 950 mm 1200 mm

TruDisk 5302 TruDisk 6001 TruDisk 6602 TruDisk 8002 TruDisk 10002 / 10003

TruDisk 12002 / 12003

TruDisk 16002 / 16003


Laser power[1] 5300 W[3] 6000 W 6600 W[3] 8000 W 10000 W[4] 12000 W[4] 16000 W

Beam quality[4] 8 mm ∙ mrad 4 mm ∙ mrad 8 mm ∙ mrad 8 mm ∙ mrad 8 / 12 mm ∙ mrad 8 / 12 mm ∙ mrad 8 / 12 mm ∙ mrad

Minimum ø laser light cable 200 μm 100 μm 200 μm 200 μm 200/300 μm 200/300 μm 200/300 μm



Dimensions




[1] At the workpiece regardless of the ambient temperature.[2] Can optionally be upgraded to up to 4,000 W.[3] Can optionally be upgraded to up to 8,000 W.[4] Can optionally be upgraded to up to 16,000 W.

21

Technical data

TruDisk 1000 TruDisk 2001 / 2002 TruDisk 2602 TruDisk 3001 TruDisk 3302 TruDisk

4001 / 4002 / 4006 TruDisk 5001


Laser power[1] 1000 W 2000 W[2] 2600 W[2] 3000 W 3300 W[2] 4000 W 5000 W

Beam quality[4] 2 mm ∙ mrad 4/8 mm ∙ mrad 8 mm ∙ mrad 4 mm ∙ mrad 8 mm ∙ mrad 4/8/25 mm ∙ mrad 4 mm ∙ mrad

Minimum ø laser light cable 50 μm 100 μm 200 μm 100 μm 200 μm 100/200/600 μm 100 μm



Dimensions




TruDisk 5302 TruDisk 6001 TruDisk 6602 TruDisk 8002 TruDisk 10002 / 10003

TruDisk 12002 / 12003

TruDisk 16002 / 16003


Laser power[1] 5300 W[3] 6000 W 6600 W[3] 8000 W 10000 W[4] 12000 W[4] 16000 W

Beam quality[4] 8 mm ∙ mrad 4 mm ∙ mrad 8 mm ∙ mrad 8 mm ∙ mrad 8 / 12 mm ∙ mrad 8 / 12 mm ∙ mrad 8 / 12 mm ∙ mrad

Minimum ø laser light cable 200 μm 100 μm 200 μm 200 μm 200/300 μm 200/300 μm 200/300 μm



Dimensions




[1] At the workpiece regardless of the ambient temperature.[2] Can optionally be upgraded to up to 4,000 W.[3] Can optionally be upgraded to up to 8,000 W.[4] Can optionally be upgraded to up to 16,000 W.

22

1 Reproducible results.

2 Maximum availability.

3 Low operating costs.

4 Upgrade options.

5 Compact and modular in design.

TruDiode

Optical design of a TruDiode laser. Long-life diode modules.

TruDiode:Benefits at a glance.

The extremely energy-efficient TruDiode direct diode lasers

impress due to their optimum results and low operating costs.

Whether for deep welding, thermal-conduction welding, braz-

ing or deposition welding, the performance-stable TruDiode

lasers provide excellent seam qualities into the multikilowatt

range. Typical fields of use are the automotive industry and

supply industries as well as the tube- and profile-processing

sector.

Consistently good results.

The power of the TruDiode lasers is regulated in real time,

and the laser control is fast and highly dynamic. With its high

beam quality and power outputs of 800 to 3,000 W, the

laser guarantees optimum and reproducible results right from

the start. At the same time, it keeps investment and operat-

ing costs low.

23

Visually perfect weld seams. Laser welded cover.

Always ready.

Your laser achieves maximum availability and efficiency thanks

to its long-life, passively-cooled diode modules. The inno-

vative concept of the diode lasers not only guarantees high du-

rability over the entire life cycle, it also provides a high level

of efficiency at the sockets and consistent laser power at the

workpiece.

Low operating costs.

TruDiode lasers contain virtually no wearing parts, which, to-

gether with their high efficiency, results in very low operating

costs. The beam quality of the robust diode lasers is compa-

rable with lamp-pumped, high-power lasers but with signifi-

cantly lower variable operating costs.

Upgradable in the field.

Thanks to their modular design, TruDiode lasers can also be

upgraded retrospectively without issue. For example, the laser

power or the number of ouputs can be adjusted in the field,

should your requirements change.

Compact and modular.

The laser’s modular and space-saving design allows it to be

easily integrated into existing production systems. The modu-

larity also allows repairs to be carried out quickly in the field.

Beam guidance via laser light cables is a tried and tested tech-

nique which can be inserted into systems without issue.

25

Technical data

TruDiode 804 TruDiode 1006 TruDiode 2006 TruDiode 3006

Wavelength 900 – 1030 nm 900 – 1030 nm 900 – 1030 nm 900 – 1030 nm

Laser power[1] 800 W 1000 W 2000 W 3000 W

Beam quality > 20 mm ∙ mrad > 30 mm · mrad > 30 mm · mrad > 30 mm · mrad

Minimum ø laser light cable 400 μm 600 μm 600 μm 600 μm

Power stability at nominal power ± 1% ± 1% ± 1% ± 1%

Cooling water temperature range 5 – 20 °C 5 – 20 °C 5 – 20 °C 5 – 20 °C

Dimensions

Width 980 mm 1460 mm 1460 mm 1460 mm

Height 1150 mm 1255 mm 1255 mm 1255 mm

Depth 715 mm 730 mm 730 mm 730 mm

[1] At the workpiece regardless of the ambient temperature.

26

1 Fully fitted.

2 Extremely precise and adjustable.

3 Dynamic power regulation.

4 Optimized precision cutting.

5 Intuitive operation.

TruFiber

TruFiber:Benefits at a glance.

Single mode fiber laser.

The TruFiber is a single mode fiber laser with a monolithic de-

sign for fast welding and cutting of filigree contours, allowing

you to generate thin weld seams and narrow kerfs to a high

quality. Typical fields of application for fiber lasers are informa-

tion technology, medical technology, precision engineering,

precision mechanics, electrical engineering and electronics.

All-inclusive.

TruFiber lasers come in laser powers of 200, 300 and 400 W,

and are available either in a compact 19" format or as a stand-

alone version. They are maintenance-free and are equipped

with long-life diodes, making their operating costs incredibly

attractive. Whichever version you choose, it will feature all the

components you need for smooth and convenient integration

and operation, including PC, frequency generator, pulse-form-

ing unit and real-time power regulation unit. A very robust and

secure laser light cable is used for beam guidance, a technique

that has been used time and again in everyday indus trial envi-

ronments.

Precise and flexible.

The high beam quality ensures a high power density at the

workpiece and results in fast processing speeds in appropriate-

ly designed systems. With a typical focal diameter of 10 to

100 μm, the emphasis of the TruFiber is on welding and cut-

ting fine contours. With virtually unlimited pulse forms and

modulation frequencies of up to 50 kHz, it is extremely flexible.

27

TruFiber laser: stand-alone version.

Laser cut stator sheet.

Laser welded mobile phone battery.

Power in real time.

The control unit for the TruFiber is fast and dynamic. The laser power is digi-

tally regulated in real time, guaranteeing consistently reproducible results of the

highest quality. The TruFiber laser covers a power range of 3 to 100%.

Precision cutting.

The TruFiber produces narrow kerfs less than 100 μm in width. The optional

Cutassist module provides you with assistance for precision blanking. It auto-

matically adapts the laser parameters to the cutting speed, ensuring the best

cut quality and maximum productivity.

Intuitive operation.

With the integrated control PC and the detachable touch screen panel, operating

the TruFiber is very simple. The user interface is well-organized and self-explana-

tory. All industry-standard interfaces are provided for communicating with exter-

nal control systems and are accessible from the front. With an emergency stop

function and a separate, fast safety circuit, the safety technology in the TruFiber

is compliant with the high performance level e according to EN ISO 13849-1.

28

Technical data

TruFiber 200 TruFiber 300 TruFiber 400

Wavelength 1070 ± 10 nm 1070 ± 10 nm 1070 ± 10 nm

Laser power 200 W 300 W 400 W

Beam quality M2 < 1.1 M2 < 1.1 M2 < 1.1

Cooling water temperature range[1] 20 – 30 °C 20 – 30 °C 20 – 30 °C

Dimensions

19" version

Width 483 mm 483 mm 483 mm

Height 495 mm 495 mm 495 mm

Depth 513 mm 513 mm 513 mm

Stand-alone version

Width 600 mm 600 mm 600 mm

Height 1500 mm 1500 mm 1500 mm

Depth 800 mm 800 mm 800 mm

[1] Stand-alone version, air-cooled.

29

TruPulse

1 Finely graduated.

2 Modular and compact.

3 Precise laser power.

4 Efficient: power regulated burst.

5 Helpful support.

TruPulse:Benefits at a glance.

The pulsed solid-state lasers in the TruPulse series enable short, energy-rich pulses at a high power. A pulse power of several

kilowatts for a few milliseconds makes spot welding, seam welding and cutting possible even where other methods are not

effective. As a result of the low amount of heat introduced, TruPulse enables materials with a high melting point and high ther-

mal conductivity to be welded.

30

TruPulse

Left: Laser welded connectors.

Right: Laser cut titanium implants.

Left: Laser welded battery.

Right: Laser deposition welding on beryllium copper.

Finely graduated.

In terms of power, energy and focusability the TruPulse series covers the entire range of parameters for welding and cutting. The

pulse energy and pulse duration parameters are variable, and the laser unit can be precisely configured for your application. With

maximum pulse powers of up to 10 kW, pulse durations of 0.2 to 50 ms and pulse energies of up to 120 J, the TruPulse lasers can

be used in a diverse range of contexts – both in manual and automated applications.

Modular and compact.

The beam generation, beam guidance, power supply, cooling and control units are modular in design and have been thought

through in detail. The compact laser can supply up to six processing stations with its laser beam being either split or guided to the

workpieces in series. With TruPulse lasers of up to 150 W, you can decide for yourself whether your laser unit should be air-

cooled or water-cooled.

31

Pulse forms. Burst function.

Precise power.

The switched power supply is highly dynamic. It enables an ex-

tremely short pulse rise time and – together with the fast real-

time power regulation – a high level of pulse-to-pulse stability.

This means your processing results are always consistent.

Power regulated burst.

The pulse frequency of a laser is normally limited by the pulse

energy and the average power. With the power regulated

burst the average power can briefly be exceeded many times

over. This minimizes the weld time for each processing cycle

and increas es your productivity.

Support included.

You can determine the optimum weld parameters for your ap-

plication using the optional “Weldassist” database application.

TRUMPF application specialists are also at hand. The “Data-

store” software module is particularly helpful if your compo-

nents are subject to strict quality requirements, as it records,

evaluates and documents the relevant laser parameters.

Cabinet A B C D D+

Dimensions

Width 485 mm 980 mm 980 mm 1500 mm 1500 mm

Height 700 mm 1220 mm 1220 mm 1370 mm 1370 mm

Depth 800 mm 505 mm 715 mm 730 mm 990 mm

32

Technical data

TruPulse 21 TruPulse 33 TruPulse 44 TruPulse 62 TruPulse 74 TruPulse 103

Wavelength 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm

Average laser power[1] 20 W 30 W 40 W 60 | 65 W 70 | 70 W 95 | 95 | 90 W

Max. pulse power 1.5 kW 3 kW 3 kW 3 | 5 kW 4 | 6 kW 5 | 6 | 8 kW

Max. pulse energy 15 J 30 J 30 J 20 | 50 J 30 | 60 J 30 | 60 | 90 J

Pulse duration 0.2 – 50 ms 0.2 – 50 ms 0.2 – 50 ms 0.2 – 50 ms 0.3 – 50 ms 0.3 – 50 ms

Beam quality 4 mm ∙ mrad 12 mm ∙ mrad 16 mm ∙ mrad 8 mm ∙ mrad 16 mm ∙ mrad 12 mm ∙ mrad

Minimum ø laser light cable 100 μm 300 μm 400 μm 200 μm 400 μm 300 μm

Cooling water temperature range 6 – 30 °C 6 – 30 °C 6 – 30 °C 6 – 28 °C 6 – 28 °C 6 – 28 °C

Set-up

Cabinet A A A B | B / C B | B / C B | B / C | C

[1] At the workpiece, regulated over the entire lamp life, depending on pulse duration and pulse energy settings.

33

Technical data

TruPulse 106 TruPulse 124 TruPulse 156 TruPulse 203 TruPulse 304 TruPulse 556

Wavelength 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm

Average laser power[1] 110 W 140 | 125 | 110 W 150 | 160 | 140 W 200 W 300 W 530 W

Max. pulse power 4 kW 6 | 6 | 9 kW 6 | 6 | 10 kW 6 | 8 kW 10 | 10 kW 10 | 10 kW

Max. pulse energy 30 J 30 | 70 | 90 J 30 | 80 | 120 J 55 | 90 J 60 | 90 J 60 | 100 J

Pulse duration 0.3 – 50 ms 0.3 – 50 ms 0.3 – 50 ms 0.3 – 50 ms 0.3 – 50 ms 0.3 – 50 ms

Beam quality 25 mm ∙ mrad 16 mm ∙ mrad 25 mm ∙ mrad 12 mm ∙ mrad 16 mm ∙ mrad 25 mm ∙ mrad

Minimum ø laser light cable 600 μm 400 μm 600 μm 300 μm 400 μm 600 μm

Cooling water temperature range 6 – 28 °C 6 – 28 °C 6 – 28 °C 6 – 28 °C 6 – 28 °C 6 – 28 °C

Set-up

Cabinet B B | B / C | C B | B / C | C D D / D+ D / D+

[1] At the workpiece, regulated over the entire lamp life, depending on pulse duration and pulse energy settings.

34

TruMicro

1 High beam quality for absolute precision.

2 Maximum productivity and profitability.

3 Zero or only targeted heat penetration.

4 High stability for optimum quality.

TruMicro:Benfits at a glance.

TruMicro 5000 based on disk laser technology.

TruMicro Series 3000.

The lasers in the TruMicro Series 3000 are used wherever high-

precision and reproducible ablation of material is important.

Feed rates of more than 2 m / s are possible. Typical applications

include the ablation of thin layers, the texturing of semicon-

ductors and metal oxides, and the drilling of glass. The lasers

are frequently used for the ablation of layers in solar cells,

known as P1, P2 and P3 patterning.

On account of their high pulse-to-pulse stability, the diode-

pumped solid-state lasers provide, among other things, consist-

ent and reproducible results. Thanks to their modular design,

the compact lasers in the TruMicro Series 3000 can be easily

integrated into industrial production lines.

The TruMicro short and ultra-short pulsed lasers enable micro-

machining with a perfect combination of quality, productivity

and profitability. Whether for structuring, ablation, cutting or

drilling, the laser has become indispensable in microproduction

technology. TRUMPF provides innovative solid-state lasers

precisely tailored to these processing tasks.

35

Cold material processing with picosecond pulses

on a match head.

Edge deletion with TruMicro 7050. Scale: 30 µm. Drilling in stainless steel

using TruMicro 5050.


The picosecond lasers in the TruMicro Series 5000 vaporize vir-

tually any material so fast that there is no detectable influence

of heat – a great advantage if you want no mechanical or ther-

mal effects in your material processing. The lasers’ extremely

short pulses of less than 10 ps and high pulse energies of up

to 250 µJ are particularly impressive.

Two-stage laser power regulation ensures that your laser works

with precise pulse energy and absolute stability. Optimal re-

sults are further guaranteed by the consistently high beam qual-

ity at every power setting. The TruMicro Series 5000 is used

to process semiconductor materials, metals and plastics. These

lasers are unrivalled in terms of the low overall costs over their

life cycle.


With their particularly high powers for short pulsed lasers, the

lasers in the TruMicro Series 7000 can ablate layers quickly

and over a large area, and they can drill or cut with a very high

level of efficiency. With pulse energies of up to 80 mJ, the

TruMicro Series 7000 achieves high stripping rates with excel-

lent efficiency. The disk laser technology combines short puls-

es with high pulse energies even at high frequencies, while

the use of scanners makes it possible to ablate large areas par-

ticularly efficiently. Beam guidance is via a flexible laser light

cable, which means the laser unit can also be set up separately.

As a result, it can be integrated in production facilities without

problems. The square beam profile also increases the ablation

rates by up to 50% as compared with round beam profiles.

36

Technical data

TruMicro 3120 TruMicro 3220 TruMicro 5050 TruMicro 5250 TruMicro 5350 TruMicro 5025 TruMicro 5225 TruMicro 5325 TruMicro 7050 TruMicro 7240

Wavelength 1064 nm 532 nm 1030 nm 515 nm 343 nm 1030 nm 515 nm 343 nm 1030 nm 515 nm

Average laser power 12 W[1] 8 W[1] 50 W 30 W 10 W 25 W 15 W 5 W 750 W 300 W

Max. pulse energy 200 μJ 200 μJ 250 μJ 150 μJ 50 μJ 125 μJ 75 μJ 25 μJ 80 mJ 7.5 mJ

Pulse duration < 30 ns at 60 kHz < 15 ns at 20 kHz < 10 ps < 10 ps < 10 ps < 10 ps < 10 ps < 10 ps 30 ns 300 ns

Beam quality M2 < 1.2[1] M2 < 1.2[1] M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 20 mm · mrad (LLK04) 4 mm · mrad (LLK01)

Repetition rate 1 – 150 kHz 1 – 150 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 5 – 100 kHz 5 – 100 kHz

Cooling water temperature range 20 – 30 °C 20 – 30 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 5 – 22 °C 5 – 22 °C

Dimensions

Laser head

Length 290 mm 290 mm 1120 mm 1120 mm 1120 mm 1120 mm 1120 mm 1120 mm – –

Width 128 mm 128 mm 654 mm 654 mm 654 mm 654 mm 654 mm 654 mm – –

Height 115 mm 115 mm 319 mm 319 mm 319 mm 319 mm 319 mm 319 mm – –

Power supply unit

Length 420 mm 420 mm 608 mm 608 mm 608 mm 608 mm 608 mm 608 mm 1460 mm 1460 mm

Width 482 mm 482 mm 442 mm 442 mm 442 mm 442 mm 442 mm 442 mm 730 mm 730 mm

Height 176 mm 176 mm 1392 mm 1392 mm 1392 mm 1392 mm 1392 mm 1392 mm 1350 mm 1350 mm

[1] Dependent upon the repetition rate.

37

Technical data

TruMicro 3120 TruMicro 3220 TruMicro 5050 TruMicro 5250 TruMicro 5350 TruMicro 5025 TruMicro 5225 TruMicro 5325 TruMicro 7050 TruMicro 7240

Wavelength 1064 nm 532 nm 1030 nm 515 nm 343 nm 1030 nm 515 nm 343 nm 1030 nm 515 nm

Average laser power 12 W[1] 8 W[1] 50 W 30 W 10 W 25 W 15 W 5 W 750 W 300 W

Max. pulse energy 200 μJ 200 μJ 250 μJ 150 μJ 50 μJ 125 μJ 75 μJ 25 μJ 80 mJ 7.5 mJ

Pulse duration < 30 ns at 60 kHz < 15 ns at 20 kHz < 10 ps < 10 ps < 10 ps < 10 ps < 10 ps < 10 ps 30 ns 300 ns

Beam quality M2 < 1.2[1] M2 < 1.2[1] M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 M2 < 1.3 20 mm · mrad (LLK04) 4 mm · mrad (LLK01)

Repetition rate 1 – 150 kHz 1 – 150 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 200 – 800 kHz 5 – 100 kHz 5 – 100 kHz

Cooling water temperature range 20 – 30 °C 20 – 30 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 6 – 18 °C 5 – 22 °C 5 – 22 °C

Dimensions

Laser head

Length 290 mm 290 mm 1120 mm 1120 mm 1120 mm 1120 mm 1120 mm 1120 mm – –

Width 128 mm 128 mm 654 mm 654 mm 654 mm 654 mm 654 mm 654 mm – –

Height 115 mm 115 mm 319 mm 319 mm 319 mm 319 mm 319 mm 319 mm – –

Power supply unit

Length 420 mm 420 mm 608 mm 608 mm 608 mm 608 mm 608 mm 608 mm 1460 mm 1460 mm

Width 482 mm 482 mm 442 mm 442 mm 442 mm 442 mm 442 mm 442 mm 730 mm 730 mm

Height 176 mm 176 mm 1392 mm 1392 mm 1392 mm 1392 mm 1392 mm 1392 mm 1350 mm 1350 mm

[1] Dependent upon the repetition rate.

38

Beam guid-ance for solid-state lasers.

Transporting light with flexibility: the laser light cable.

Solid-state lasers can be set up independently of the processing location because

their beam can be guided via laser light cables. At the workstation itself, all you need

are small and easily integrated optics which focus the laser light on your workpiece.

The laser beam can be split or switched between six outputs. In this way, you can

supply up to six processing stations at once. You can connect the laser light cable

very easily yourself, with its plug and play capability.

39

The TRUMPF LaserNetwork.

Networking and intelligent distribution – with the TRUMPF LaserNetwork, the avail-

able laser energy from one or more lasers is used at various different processing

stations. This increases not only the utilization rates for individual laser units but also

overall system availability. All the necessary information about the laser unit and

the optical path are transmitted via the laser light cable – even if you unplug and re-

connect it. The entire safety circuit is monitored at all times and the safety of the

laser is always guaranteed.

The right optics for every job.

We offer a wide range of focusing optics for all applications – for welding, cutting,

drilling and coating. All TRUMPF optics can be individually adapted to your require-

ments with a variety of options.

BEO: robust and approved.

The BEO focusing optics series consists of three basic models which differ fundamen-

tally in terms of their size and collimator focal length. Depending on the laser used,

focal diameters of between 10 μm and 1 mm can be achieved. The BEO D25 focus-

ing optics are the most compact optics in the series. They are used for welding using

pulsed lasers of up to 200 W and can be particularly well integrated into automatic

assembly machines. The BEO D35 is used for welding, cutting or drilling using pulsed

or cw solid-state lasers up into the kilowatt range. The BEO D70 focusing optics are

impressive thanks to their large working distances and small focal diameter combined

with laser powers which extend into the high kilowatt range. More than 10,000 BEO

series focusing optics are being used reliably in industrial settings.

BEO D25 focusing optics.

BEO D35 focusing optics with camera.

BEO D70 focusing optics.

40

Beam guid-ance for solid-state lasers.

Controlled focusing optics CFO. Reflective focusing optics RFO.

CFO: controlled functions.

The focusing optics in the CFO series are similar to the BEO

series in terms of the design of the optics. However, they also

have sensors for monitoring operation. They check the soiling

of the cover slide, the temperature and flow rate of cooling

water and shielding gas and also the pressure of the cross jet.

At your request, the monitoring data can be called up by our

service specialists via the TelePresence portal. This makes it

possible to diagnose and rectify errors quickly – and over the

entire beam path, too.

RFO: minimized focus shift.

RFO reflective focusing optics are used for welding in combi-

nation with high-brilliance lasers and high laser power. The

objective is to guarantee minimal focus shift during processing

and ensure reproducible results. Special mirrors are used for

this purpose instead of transmissive optical components. In the

RFO, camera surveillance can be performed by the mirror, en-

abling an extremely compact design. Another advantage of the

RFO is the optional monitoring of the cover slide, which imme-

diately notifies you when the cover slide needs to be replaced.

41

PFO 3D – programmable focusing optics.

Programmable and dynamic.

The programmable focusing optics in the PFO series are scan-

ner optics for welding. The laser beam is positioned inside the

processing field with the aid of two mirrors. The change in di-

rection of the mirrors is very precise and highly dynamic. They

are used in combination with pulsed or cw solid-state lasers

to weld spots and seams without moving your workpiece or

the focusing optics. Thanks to the F-theta lens, the focusing

conditions and the processing quality are identical at every point

in the processing field.

We offer the programmable focusing optics in three models:

The PFO 20 is used in particular for spot and seam welding in

relatively small work areas. The PFO 33 and the PFO 3D are

combined with a laser of high beam quality such as the TruDisk

laser. This makes them suitable for remote welding, which is

to say welding at large working distances. With the PFO 3D you

can even perform welding tasks at different levels, as the inte-

grated Z-axis enables the focal distance to be varied by up to

140 mm. Synchronizing the control unit of the PFO with that

of a robot significantly increases your processing range.

For manual applications.

For manual welding, we offer focusing optics with a stereo-

microscope. Combined with the integrated glare shield, you

are able to see everything and achieve outstanding quality.

Even the finest of welding wires can be processed by hand.

The diameter of the weld point can be customized to the

respective task with a motorized adjustment.

42

Service like no other.

TruServices:

Providing service from the outset.

Our comprehensive service ranges from the planning of your

configuration to the optimization of your process flow. It be-

gins even before you choose a TRUMPF laser or laser system.

We have specially-equipped Laser Application Centers in the

largest world markets. This is where we test the feasibility of

the requested applications and show you what our lasers will

do for your production.

Let’s get started.

Following delivery, your laser is ready for use in next to no

time. Because the lasers, beam guidance, focusing optics, pro-

gramming and control units have been developed for each

other at TRUMPF, there are no interface problems.

All-around support.

We will provide you with tailor-made support services through-

out the life cycle of your system: We will service the laser or

the laser system and upgrade it with new options on request.

We will train you and your employees so that you can fully

utilize the potential of your laser. Our service even goes as far

as optimizing the parameters of your machines on site. We

will keep downtime and on-site maintenance visits to a mini-

mum because once you have given your permission, our spe-

cialists can access the control unit and solve problems online

via the TelePresence portal. The award-winning TRUMPF

spare-parts logistics service is also available to you around the

clock. You will usually receive delivery of parts within 24 hours.

43

Throughout the lifecycle of your machine.

Finance

Bending Tools

Punching Tools

Software

Spare Parts

Pre-owned Machine

Consulting

Customer Training

Product Enhancements

Service Agreements

Technical Service

Regardless of the TRUMPF technology you use, you will

always get the best possible service. TRUMPF Leasing offers

you in dividual financing solutions quickly and without a lot

of paper work. Our service technicians are highly trained and

always available when you need them. A service agreement

is the ideal way of ensuring the best possible availability of

your laser system.

Should your requirements change, we offer flexible upgrading

options and technical innovations to make your system even

better. Our broad range of training courses with experienced

trainers and significant hands-on practice will provide you

with the knowledge to keep you ahead of the competition.

You can find out more about our services at

www.trumpf-laser.com/en/services

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TRUMPF is certified according to ISO 9001:2008

(for further information see www.trumpf.com/en/quality)

TRUMPF Laser- und Systemtechnik GmbH · P.O. Box · 71252 Ditzingen · GermanyPhone +49 (0) 7156 303-30862 · Fax +49 (0) 7156 303-930862E-mail [email protected] · Homepage www.trumpf-laser.com

solve every task perfectly.trudisk – disk lasers for maximum power when welding, brazing and for...

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