some recent projects of mechanical works · pdf fileengineering design of the utility piping...

Portfolio BDDE of 19

Level-6, Ga-103/1 Pragati Sharani Road, Gulshan, Dhaka-1212

Phone: 8802-9891117, Fax : 88-02-8410843 E-mail: [email protected]

Bangladesh Development and Design Engineers

Some Recent Projects of Mechanical Works: 1. Company Name: General Pharmaceuticals ltd. Location: Shiripur, Gazipur. Reference Contact person: Mosaddek M. Rezwan, Project Manager, Mob: 01714164796 Scope of Work: i. Engineering design of the utility Piping systems and provide drawing & design by 3D PDMS software of the utility piping system. ii. Installation of the Boiler , Header and exhaust Chimney iii. Pipe line (Compressed air line, Oxygen, Nitrogen, Fire, Steam line, Condensate line, Water line with fabrication & fittings of all pipe support according to standard rules. vi. Insulation of steam line, condensate line & Compressed air line with fabrication & fittings v. Fabrication & Installation of the condensate recovery unit with provide drawing. vi. Fabrication and Installation of the overhead diesel storage tank 25000 Liter. vii. Fabrication & Fittings of the boiler fuel tank with drawing. viii.HVAC System Detail Design, BOQ and Construction Supervision. 2. Company Name: Technofab Engineers, Jaipur, India Reference Contact person: Mr H.P. Saboo, Partner, Mob: Project scope: Civil, Structural, Piping, Cable way and electrical detail design and drawing for the Stable Bleaching Powder( SBP ) unit at ASM Chemical, Gazipur Site. Deliverables to the client: • Civil, Structural design, Drawings, BOQ and tender documents for the Plant building • Piping detail design, support design, isometric, BOQ and tender documents. Cable way and

electrical drawings. 3. Company Name: Nuvista Pharma Ltd, Tongi Reference Contact person: Mr Kabir Ahmed, Engineer, Mob:01730738988 Project scope: Utility distribution system detail design, drawing, BOQ and tender documents creation for Pharmaceutical project. Systems on scope:

1. Steam and condensate system. 2. Compressed air system. 3. Process Water system. 4. Hot Water System. 5. Nitrogen gas system.

Deliverables to the client: • Basic Schematic drawings for each system. • Detail PID drawings for each system. • Detail isometric drawings for each piping system. • BOQ and tender documents for each system. • Structural design and drawings for support scheme.





Supply and Construction work done:

• MS, SS , GI and Copper Pipe, Fittings for Utility Lines. • Steam Accessories, Valves, Traps, Insulation • Utility Bridge, Pipe Supports. 4. Company Name: Tubingen Chemicals BD Ltd. Location: Comilla EPZ, Reference Contact person: Mr. Z.A chowdhury, Chief executive Officer, Mob:01713063527 Scope of Work: Detail Design of Reactor Piping System for the new plant. 5. Company Name: PIVOT ENGINEERING LTD. Location: Dhaka. Reference Contact person: Mr Zia, Managing Director, Mob: 01819629231 Scope of Work:

• Detail Mechanical Design of 50MW HFO Based Power Plant Piping and Related Structure

6. Company Name: Environ Structure Ltd. Location: Dhaka. Reference Contact person: Moid-ul hasan Jami, Managing Director, Mob: 01711540747 Scope of Work:

• All Utility Piping system (Steam ,Compressed Air, Hot Water, Nitrogen, Oxygen) Detail Design, Isometric Drawing, All Technical Specification and BOQ.

• All Related Structural Design and Detail Drawings with BOQ.

• HVAC System Detail Design, BOQ.

7. Company Name: Energypac Power Generation Ltd. Location: Dhaka. Reference Contact person: Mr Mahmud, Manager,BMU Mob: 01714090598 Scope of Work:

• Detail Mechanical Engineering Design of 50MW HFO Based Power Plant with Rolls Royce Engine including Exhaust/Intake Air System, Fuel System, Cooling Water System, Lube Oil System, Oily Water Treatment System, Water Treatment System, Heat Recovery System, Plant Heating and Heat Tracing System, Compressed Air System, Fire Protection and Detection System

8. Company Name: Marico Bangladesh Ltd. Location: Bagher Bazar, Gazipur. Reference Contact person: Mr Amit Yadav, Project Manager, Mob: 01730061813 Scope of Work:





• Fabrication and Erection of approx. 200 Ton of MS tank, Vessel, Steel Structures Fabrication and Erection

• Pipe line (Compressed air line, Oxygen, Nitrogen, Fire, Steam line, Condensate line, Water line) with fabrication & fittings of all pipe support according to standard rules.

9. Company Name: ASM Chemical Industries Ltd. Location: Mulaid, Mauna, Gazipur. Reference Contact person: Mr. Mizanur Rahman, Director (Mech.), Mob: 01712887365 Scope of Work:

• 19000 Sqft Pre Fabricated Steel Building for Central Warehouse • All Mechanical, Mechanical Fabrication ,Piping and electrical erection & installation

of the 35 Ton per Day capacity stable bleaching powder (SBP) plant and associated Warehouse with provide detail drawing and design of the piping and electrical system.

• Condensate Tank, Caustic Day tank For SBP plant. • Piping are related supports, pipe rack fabrication and erection for 65 Ton per day

Chlor Alkali Plant 10. Company Name: ACI salt industries Ltd. Location: Gazipur

Reference Contact person: Md. Habibur Rahman, General Manager, Mob: 01714029810 Scope of Work:

• Approx. 170 Ton of MS Vessel, Tanks and miscellaneous process equipment Fabrication and Erection for 22 Ton per hour Capacity New Salt Unit

• FRP Pipe supply, erection & fittings for old vacuum evaporation unit & Brine section and New salt plant unit.

11. Company Name: Norban Complex Ltd. Location: Savar, Reference Contact person: Md. Rafiqul Islam, Engineering in Charge, Mob: 01720083652 Scope of Work: All Mechanical and electrical Erection & installation of the Effluent Treatment Plant (ETP) with provide detail drawing and design of the piping and electrical system.

12. Company Name: Kallol Group of Industries ltd. Location: Mawna, Gazipur. Reference Contact person: Mr. Ghulam Mostofa, Managing Director, Mob: 01711563312 Scope of Work:

• Fabrication and Erection of 25000 Sqft Steel Building for New Noodle Factory

• Fabrication and Erection of SS Palm Oil Storage Tanks, Steel Structures etc.

13. Company Name: BOC Ltd. Location: Rupganj, Narayan Ganj. Reference Contact person: Mr Monirul Islam, Plant Manager, Mob: 01714088958





Scope of Work: • Fabrication and Erection of Pre Fabricated Steel Building for Utility House.

• Erection of Extruder Machine and Tunnel Oven for new electrode Line.

14. Company Name: Bay Development Ltd. Location: 23 Gulshan Avenue, Dhaka. Reference Contact person: Mr Debobrata Mitra, Engineering Manager, Mob: 01730334749 Scope of Work:

• Complete HVAC System Design, Drawing, Tender Document and Supervision for 13th Storied State of the Art Commercial cum Residential Building.

• Complete Fire Detection, Protection System, Staircase Pressurization System Design, Tender Documents and Supervision.

15. Company Name: Baraka Patenga Power Ltd. Location: Patenga, Chittagong. Reference Contact person: Mr Emdadul Haque, General Manager, Mob: 01730700885 Scope of Work:

• Detail Mechanical Engineering Design of 50MW HFO Based Power Plant with Rolls Royce Engine including Exhaust/Intake Air System, Fuel System, Cooling Water System, Lube Oil System, Oily Water Treatment System, Water Treatment System, Heat Recovery System, Plant Heating and Heat Tracing System, Compressed Air System, Fire Protection and Detection System.

16. Company Name: Digital Power and Associates Ltd (Orion Group). Location: Fatullah, Dhaka. Contact person: Mr Talim Khasru, Vice President Engineering, Mob: 01755521883 Scope of Work:

• Detail Mechanical Engineering Design of 102MW HFO Based Power Plant with Wartsila Engine including Exhaust/Intake Air System, Fuel System, Cooling Water System, Lube Oil System, Oily Water Treatment System, Water Treatment System, Heat Recovery System, Plant Heating and Heat Tracing System, Compressed Air System, Fire Protection and Detection System.

17. Company Name: Unilever Bangladesh Ltd). Location: Kalurghat, Chittagong. Contact person: Mr Prodip Kumar Dhar, Asst. Project Manger, Mob: 01712139332 Scope of Work:

• Detail Engineering Design of New Personal Product Unit at

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Some of our Completed Projects in Bangladesh

Reference #1 Name of Client and Location: Beacon Pharmaceutical, Valuka. Project scope: To study and detail engineering of the HVAC system duct layout for Beacon Pharmaceutical Ltd Valuka Plant. Input received: • Single line diagram of the HVAC system from Telstar consultant, Italy Deliverables to the client: • Detail Construction drawings for erection and fabrication of HVAC system. • Duct layout drawings with elevation of the HVAC system for installation. Beacon Duct construction drawing Beacon Duct Layout Model





Reference #2

Name of Client and Location: Tubingen Chemicals, Comilla EPZ. Project scope:

• To 3D modelization and detail engineering of the Reactor implantation and associated piping and structural.

• To study the warehouse facility for maximum storage capacity.

Tubingen Chemical Factory

Equipment General Arrangement drawing Pipe Isometric drawing

Input received: • PFD, conceptual process definition. • Architectural drawings of the buildings where the Reactors and utility equipments will be Placed. Deliverables submitted to the client: • Plant Layout drawing • Equipment layout drawing • Piping isometric drawings to construct the associated piping and structural works.





Reference #3 Name of Client and Location: ASM Chemical Industries, Dhaka Project scope:

• To develop a detailed 3D Prototype in CAD from the construction drawings of Chlor Alkali plant and check for space and clash in the plant design.

• Design new Warehouse facility for storage of chemicals. 3D plant study for the different part of the plant.

ASMCIL Plant Prototype (left), Ware house (Right) Input received: • Plant layout drawings, Equipment layout drawings, piping drawings, • Architectural drawings of the buildings Deliverables submitted to the client: • A detail 3D model of the plant with validation of Salt storage unit and warehouse unit design. • Ware house facility design and landscaping for some part of the plant.





Reference #4 Name of Client and Location: ASM Chemical Industries, Gazipur Project scope: • Erection of pipe lines and associated supports and structures for the chlor-Alkali plant

different units (Separate contract). • Detail design and drawing, supply of materials, Erection of pipe lines and associated

supports and structures of ETP piping network for the chlor-Alkali plant (separate contract).

ASMCIL Chlor Alkali plant piping Input received: • Plant layout drawings, Equipment layout drawings, piping drawings, Work commenced: • Pipe Fabrication and erection, welding, grinding, riging, scafolding etc. for Chlor Alkali unit. • Valves and instruments fitting, fixing. • Support Fabrication and erection for associated pipings. • Hydrostatic testing, report keeping, modification and other comissioning work along with

Indian consultants. For piping network from different unit to ETP: • Piping Layout Design for the ETP network, Piping specification, Valves specification, Support design and BOQ preperation. • Pipe erection, support facrication and erection, pump installation, pump and fittings

connection with pipe.





5600

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20728

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25170

2946060300

51600

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143°

PIPING LAYOUT FOR ETP NETWORK

112°

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SBP(25 MX 60 M)

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ASMCIL ETP piping Layout drawing.

Part of the erection team in ASMCIL Reference #5





Name of Client and Location: ESkeyf Pharmaceutical, Tongi. Project scope: To study and validate the HVAC system design of the Pharmaceutical unit. Input received: • Plant layout drawings • HVAC duct and Equipment layout drawings Deliverables to the client: • Detail drawings for utility pipings and Duct construction. Reference #6 Name of Client and Location: ACME Group, Bangladesh Project scope: To study and proposal of front end engineering design and layout for the proposed Sinha Shipyard. Input received: • Plant layout drawings Deliverables to the client: • 3D prototype and layout of Sinha Shipyard (proposed)

Sinha Shipyard (Proposed)





Reference #8 Name of Client and Location: General Pharmaceuticals, Gazipur Project scope: Utility distribution system design, drawing, BOQ and tender documents creation. Systems in scope:

6. Steam and condensate system. 7. Compressed air system. 8. Process Water system. 9. Hot Water System. 10. Nitrogen gas system.

Input received: • Civil and architectural drawings and site layout. • Utility consumption points, flow demand and pressure requirements. Deliverables to the client: • Basic Schematic drawings for each system. • Detail PID drawings for each system. • Detail isometric drawings for each piping system. • BOQ and tender documents for each system. • Structural design and drawings for support scheme.

GPL Steam and Condensate system PID





Some of our Completed projects from Europe: Reference #1 Name of Client and Location: Saint Gobain Glass, Poland. Project scope: Detail study of pumping and storage station for Saint Gobain Glass industry Poland in collaboration with Ecad France and ATEIM technologies. Input received from client: • PID diagram for the total plant • Basic Plant and equipment layout drawing for the pumping station Deliverables for the projects: • Detailed Equipment layout drawings after study • Detailed Piping layout drawing after study • Piping isometric drawings after study • Piping support drawing after study • Equipment sketch with nozzle orientation • Detailed Structural drawings after study Reference #2 Name of Client and Location: ARKEMA CTIL, Lyon France Project Scope: Basic feasibility study of construction and lump sump cost estimation of a Hydrogen Peroxide plant for ARKEMA (Centre Technique de Lyon). Input received from client: • Equipment list with overall dimension. • Basic equipment arrangement. • A Basic PID diagram.





Deliverables for the project: • Preliminary design of all piping, civil works, Structural elements like platform, pipe rack regarding the engineering, maintenance, safety and operational requirement and preparing 3D model to use as basis of detail engineering design. • BOQ for pipe to estimate cost • BOQ for Platform and pipe rack and their sketch with load charge to estimate cost • BOQ of Civil work and their sketch with load charge to estimate cost • Piping layout drawings for detail study Reference #3 Name of Client and Location: Tereos, Saint Origny France Project scope: To study the loading/unloading and storage station of Tereos Saint Origny Expansion project in Collaboration with Ecad france and Chovet. Input received: • PID diagram of the station • Basic plant layout Deliverables to client: • Conceptualize the detail design of the station after study the equipment, piping and structural details to accommodate engineering, maintenance, safety and operational point of view. • Equipment layout drawing • Detailed Piping layout drawing • Detailed Piping isometric drawing • Detailed Structural platforms and walkways drawing • Civil work drawing





Reference #4 Name of Client and Location: France Project scope: To Study develop 3D model of a control room Input received: • Architectural drawing of the control room Deliverable to client: • A Complete 3D model and design of the control room Reference #5 Name of Client and Location: GDH, France Project scope: To study the fire protection system of BP (GDH) plant for several tanks in collaboration with SOFFRESID group and Ecad France. Input received: • Plant layout drawing • Equipment detail • Existing piping system drawings Deliverables to the client: • Piping layout drawing after detail study • Piping isometric drawings • Equipment sketches • Support drawings





Reference #6 Name of Client and Location: ARKEMA CTIL, Lyon France Project Scope: To study the detail Engineering design of Chlor Vinyl Monomer (CVM plant of ARKEMA (France) in collaboration with Ecad France. Input Received: • Basic Equipment Layout • PID Diagram • Equipment specification • Piping Specification Deliverables to the client: After Completing the detail Engineering and design the responsibility of BDDE was to deliver the following working drawings: • Detailed Construction Drawing for Equipment installation • Detailed Construction Drawing (Isometric) for piping erection • Construction Drawing for Civil works • Drawing for Cable Trays, Lighting, Human flow circulation • Supervision and Project management services during Construction phase Reference #7 Name of Client and Location: Sochinaz, Switzerland Project Scope: To study and validate the Implantation of a new Filter, Dryer and Reactor along with the associated piping and structural in the existing Plant and deliver detail drawings to construct.





Input Received: • Existing Piping, Structural and equipment Drawings • PID Diagram for new equipments • Equipment specification • Piping Specification Deliverables to the client: After Completing the detail Engineering and design the responsibility of BDDE was to deliver the following working drawings: • Detailed Construction Drawing for Equipment installation • Detailed Construction Drawing (Isometric) for Piping erection • Detailed Construction Drawing for related structural fabrication and erection. Reference #8 Name of Client and Location: Firmenich, Switzerland Project Scope: To study and validate the Implantation of two new Reactors and associated pipings, Structurals in the existing Plant and deliver detail drawings to construct.

Input Received: • Existing Piping, Structureal and equipment Drawings • PID Diragram for new equipments • Equipment specification • Piping Specification





Deliverables to the client: After Completing the detail Engineering and design the responsibility of BDDE was to deliver the following working drawings: • Detailed Construction Drawing for Equipment installation • Detailed Construction Drawing (Isometric) for piping erection • Detailed Construction Drawing for related structural fabrication and erection. Reference #9 Name of Client and Location: DEBIO Pharma, Switzerland Project Scope: To Validate the Implantation of Equipments, HVAC and Utility piping for extension of production facility in the existing Pharmaceutical plant and deliver detail drawings to construct.

Input Received: • Existing Piping, Architectural, Structural and equipment Drawings • Proposed implantation of new equipments, HVAC. • Equipment specification • Piping Specification Deliverables to the client: After Completing the detail Engineering and checking the validation of the new implantation the responsibility of BDDE was to deliver the following working drawings:





• Detailed Construction Drawing for Equipment installation • Detailed Construction Drawing (Isometric) for utility Piping erection • Detailed Construction Drawing for related structural fabrication and erection • Construction drawing for sandwitch panel, Electrical items and false roof. Reference #10 Name of Client and Location: ARKEMA Leuna, Germany Project Scope: To study and do the FEED for a new line of existing H2O2 line.

Input Received: • Equipment list, PFD, Implantation drawings for 4 several solutions. • Equipment main dimensions Deliverables to the client: After Completing the FEED and checking the validation of the different implantation solution the responsibility of BDDE was to deliver the following : • Report for the cost and risk factors for each solution • Pipe rack networks drawings, underground gutter network drawings, Fire and emergency network drawings. Reference #11 Name of Client and Location: Heurtey Petrochemical, France Project Scope: To study and design a new P2R (Petroleum Residue Recycling Unit) pilot plant and also after full scale industrial plant.





Input Received: • Equipment list, PFD, PID. • Equipment specification/ Data Sheet. • Piping Specificaiton. Deliverables to the client: After Completing the study and checking the validation of the different implantation solution the responsibility of BDDE was to deliver the following: • Structural drawings for the packaged unit. • Equipment implantation and piping drawings to construct.

Reference #12 Name of Client and Location: MCSI, France Project Scope: To study and detail design of a package/skid mounted temperature controller unit. Input Received: • PFD, PID. • Equipment specification/ Data Sheet Deliverables to the client: After completing the 3D study and checking the validation of the different implantation solution the responsibility of BDDE was to deliver the following: • Fabrication drawings for the packaged unit • Equipment implantation and piping drawings with support arrangement to construct Note: The projects from Europe done by subcontract basis from Ecad-france (www.ecad-france.com)