sp process engineering - intergraph · pdf fileprelim p&id or pfd process model pressure...
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Intergraph Australia 2008
15-19 September 2008
SmartPlant Process Engineering
Process, Power & MarineProcess Design from A-Z
ChallengesDesign for required product capacity with minimum cost on
CAPEX and OPEX
Manage various design scenarios
Fast-track projects to take advantage of market window
Feed into detailed design
Create deliverables
Enable clients to review options and costs
Manage the change
Manage the operational phase, equipment upgrades, replacements, feed stock changes,
production monitoring, etc.
Process, Power & Marine
© 2008. Intergraph Corporation. All Rights Reserved.
2%2%
2%2%
40%40%
FEED Impact on Project Cost
Design Procurement Construction Commission
Cost reduction opportunity
Concept
TotalTotal
ProjectProject
CostCost
30%
15%
5%
Source: The Chemical Engineer 1996
Process Design
12%12%
44%44%
Process, Power & MarineIntergraph Products Scope
Fabrication &
Construction
Detailed
Engineering
Design
Operation &
Maintenance
Process
Engineering
Process
Engineering
Front End
Engineering
Design
Process, Power & Marine
Pro
cess
Model
SmartPlant Enterprise Extension
SPE Integrated solution for plant life cycle
Flexible and extendable
Partner program key element of the Enterprise
Process Design foundation for
Design and Operations
UNISIM for process design
Market request options and simulation
solutions fit for industry segments
Chemicals
Oil and gas
Power
Pharma (batch)
Process, Power & MarineProcess Design
Process Scope
Unit
Operation
Unit
Operation
Unit
Operation
Governing Case
Alternative Case
Piping SystemPhysical (estim.) Hydraulic Analysis
Cases/Documents (reports, PFD, Revisions)
Equipment/Pipe Spec/Instrumentation
Energy and Mass Balances
Control Strategy
HAZOP
Conceptual layout
Cost analysis
Streams
Controls
Operational data (estim.)
Prelim P&ID or PFD
Process Model
Pressure Profile
Case Studies
Documentation
Design Envelops
Process Performance
Safety Analysis
Physical Design
Budget
Process, Power & MarineProcess Design
Process Scope
Unit
Operation
Unit
Operation
Unit
Operation
Cases/Documents (reports, PFD, Revisions)
Streams
Controls
Process Model
Case Studies
Documentation
Piping & Instrumentation Diagram (P&ID)
Control System
Power Distribution
Equipment Data Sheets
Process, Power & MarineCase Management = Data Management
Huge amount of data to be managed
SmartPlant Technology a perfect fit
GOVERNING & ALTERNATE (BACKUP) CASES
Operating
Case Design Activity
Governing
Case
Alternate
Case
Case 1 Pipe Sizing Case 4 Case 5
Case 2
Cooling Water
Utility Case 6 Case 2
Case 3 Steam Utility Case 5 Case 4
Case 4
Area X Pump
configuration Case 7 Case 2
Case 5
Heat Tracing
Design Case 1 Case 6
Case 6 Column Design Case 3 Case 1
Case 7 Piping Insulation Case 2 Case 6
… … … …
Process, Power & MarineThe Vision
Offer a flexible and configurable plant engineering solution supporting the plant life cycle for various
industry segments in the process, power and marine segments
Enable customers to use process design solution fit for purpose and industry
Provide seamless interface to the design tasks through SP Enterprise
Offer value-added work processes that lower CAPEX and OPEX cost and the risk of operating a
plant
Extend the solution with engineering solutions from market-leading and/or innovating companies.
Process, Power & MarineSmartPlant Process Engineering
SmartPlant
Process Eng
Datasheets
PFDs
SmartPlant
PID
SmartPlant
Layout
SmartPlant
Instrumentation
Process
Simulation
Fluid
Flow
Process
Synthesis
Equipment
Design &
Rating
Third Party
ApplicationsOpen
Architecture
SmartPlant
Mech Data Sht
Process, Power & MarineSPF Architecture Concepts
Simulation DomainTo store all simulation data:- Inputs, Outputs, Cases,…
Process Design Workbench (Domain)To select data from the Simulation Domain and develop the processdesign envelope
Publish DomainTo release process design data to the rest of the project
Process, Power & MarineSimulation Domain
Stream List
Operations List
Plant
Streams Operations
Project
Phases
Components
Cases
Model
Graphics
Cases
Process, Power & MarineSimulation Domain
Store Simulation Run Data
Streams
Unit Operations
View Only
Drill Down
Lists
Comparison Reports
Process, Power & MarineRetrieve from Simulation Domain into Process Design
Plant
Streams Equipment
Project
Phases
Components
Cases
Plant
Streams Operations
Project
Phases
Components
Cases Cases Cases
Process, Power & MarineProcess Design Domain
PFD
Excel
Plant
Streams Equipment
Project
Phases
Components
Cases Cases
Process, Power & Marine
Hydrogen
Toluene
Hydrogen
Methane
Benzene
Biphenyl
Hydrogen
Methane
Furnace ReactorFlash
Drum
Stabiliser
Column
Benzene
Column
Toluene
Column
Compressor
HDA Process Flowsheet
Process, Power & MarineStream Data
Process, Power & Marine
Correlating the function with the plant
items
Process, Power & Marine
StreamTemperaturePressureHydrogenMethaneBenzeneToluene
101 102 103 104 105 106 107 108 109 110
HDA - Process Flow Diagram (PFD)
BiPhenyl
Process, Power & Marine
Speed & quality improvements compared to manually drafted layouts;
Improved preliminary designs
Increased estimate accuracy based on actual layout
Higher Quailty Proposals
leading to …
10% reduction in concept development man-hours
90% reduction in material estimate man-hours
10-20% reduction in detailed design manhours
5-10% reduction in total plant installed cost
Reduction in materials requirements
ValuePreliminary 3D Plant Layout Benefits
SmartPlant Layout – Design Layout (Case) Alternatives
LayoutLayout
Process, Power & MarineThe Solution
StreamTemperaturePressureHydrogenMethaneBenzeneToluene
101 102 103 104105 106 107 108 109 110
HDA - Process Flow Diagram (PFD)
BiPhenyl
Plant
StreamsEquipment
Project
Phases
Components
CasesCases
UniSim® Design Suite
Fast Track from Conceptual to Detailed Design
AspenTech
Icarus Cost
Estimating
Smart Plant
Process
Engineering
Mechanical
Data Sheets SmartPlant Layout
Intergraph Australia 2008
15-19 September 2008
SmartPlant Process Engineering