spare parts list txht 120, 120r, 120f, 120fr, 120v, txht 150 ... equipment/torches...torch body okc...

Valid from manufacturing week 6160460 031 990 090209

Spare parts list

TXHt 120, 120r, 120F, 120Fr, 120V,TXHt 150, 150r, 150F, 150Fr, 150VTXHt 200, 200r, 200F, 200Fr, 200V,TXHt 250w, 250wr, 250wF, 250wFrTXHt 400w, 400wr, 400w HD, 400wr HD

Spare parts list

-- 2 --TOCe

Rights reserved to alter specifications without notice.

ORDERING NUMBER 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPARE PARTS LIST 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spare part sets 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Instructions to change the micro switch 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WEAR PARTS 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ACCESSORIES 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

-- 3 --p


Edition 090209

TXH 120 (r, F, Fr, V) - TXH 400w (r, HD, wr HD)

Ordering number


F= flexible body, V = valve, w=water cooled, HD= Heavy Duty

Ordering no. TypeTorch head OKC 25 OKC 50

ConnectionESAB std

ConnectionOrigo Tig150i/200i

Water

Switch Valve Flexiblehead

4 m 8 m 4 m 8 m 4 m 8 m 4 m 8 m

0460 010 840 TXHt 120 X X X

0460 010 841 TXHt 120V X X

0460 010 842 TXHt 120 X X X

0460 010 843 TXHt 120F X X X X

0460 010 844 TXHt 120F X X X X

0460 010 880 TXHt 120 X X X

0460 010 881 TXHt 120V X X

0460 010 882 TXHt 120 X X X

0460 010 883 TXHt 120F X X X X

0460 010 884 TXHt 120F X X X X

0460 010 940 TXHt 120 X X X

0460 010 941 TXHt 120F X X X X

0460 010 980 TXHt 120 X X X

0460 010 981 TXHt 120F X X X X

0460 011 840 TXHt 150 X X X

0460 011 841 TXHt 150V X X

0460 011 842 TXHt 150 X X X

0460 011 843 TXHt 150V X X

0460 011 844 TXHt 150F X X X X

0460 011 845 TXHt 150F X X X X

0460 011 880 TXHt 150 X X X

0460 011 881 TXHt 150V X X

0460 011 882 TXHt 150 X X X

0460 011 883 TXHt 150V X X

0460 011 884 TXHt 150F X X X X

0460 011 885 TXHt 150F X X X X

0460 011 940 TXHt 150 X X X

0460 011 941 TXHt 150F X X X X

0460 011 980 TXHt 150 X X X

0460 011 981 TXHt 150F X X X X

0460 012 840 TXHt 200 X X X

0460 012 841 TXHt 200V X X

0460 012 842 TXHt 200F X X X X

0460 012 880 TXHt 200 X X X

0460 012 881 TXHt 200V X X

0460 012 882 TXHt 200F X X X X

0460 013 840 TXHt 250w X X X X

0460 013 841 TXHt 250wF X X X X X

0460 013 880 TXHt 250w X X X X

0460 013 881 TXHt 250wF X X X X X

0460 014 840 TXHt 400w X X X X

0460 014 841 TXHt 400w HD X X X X

0460 014 880 TXHt 400w X X X X

0460 014 881 TXHt 400w HD X X X X

Edition 090209



F= flexible body, w=water cooled, r= remote, HD= heavy duty

Ordering no. TypeTorch body OKC 25 OKC 50

ConnectionESAB std

ConnectionOrigo Tig150i/200i

Water

Switch Valve Flexiblehead

4 m 8 m 4 m 8 m 4 m 8 m 4 m 8 m

0462 010 842 TXHt 120r X X X

0462 010 844 TXHt 120Fr X X X X

0462 010 882 TXHt 120r X X X

0462 010 884 TXHt 120Fr X X X X

0462 011 842 TXHt 150r X X X

0462 011 845 TXHt 150Fr X X X X

0462 011 882 TXHt 150r X X X

0462 011 885 TXHt 150Fr X X X X

0462 012 840 TXHt 200r X X X

0462 012 842 TXHt 200Fr X X X X

0462 012 880 TXHt 200r X X X

0462 012 882 TXHt 200Fr X X X X

0462 013 840 TXHt 250wr X X X X

0462 013 841 TXHt 250wF X X X X X

0462 013 880 TXHt 250wr X X X X

0462 013 881 TXHt 250wFr X X X X X

0462 014 840 TXHt 400wr X X X X

0462 014 880 TXHt 400wr X X X X

0462 014 841 TXHt 400wr HD X X X X

0462 014 881 TXHt 400wr HD X X X X

0460 031 990 Spare parts list

NB. CAN based adapter, is to be used for connection of above TIG torches with remote function,see Accessories on page 16.

Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the cover. Kindly indicate type of unit,serial number, denominations and ordering numbers according to the spare parts list.

Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use onlyrecommended spare parts.

TXH 120, 120r, 120F, 120Fr, 120V

Edition 090209

Spare parts list

-- 6 --bg19s120

(W) = wear part (A) = accessory(1 = is delivered with the type, x = option to the type, -- = do not fit the type)

Pos. 120 120r 120F 120Fr 120V Ordering no. Denomination Notes

101 1 1 x x 1 0365 310 051 Back cup long (W)

102 x x x x x 0365 310 050 Back cup medium (W) (A)

103 x x 1 1 x 0365 310 049 Back cup short (W) (A)

104 1 1 1 1 1 0365 310 030 Collet ø 2.4 (W) (A)

105 1 1 -- -- -- 0366 960 101 Torch body

105a -- -- -- -- 1 0366 960 003 Torch body Including 105c

105b -- -- 1 1 -- 0366 960 102 Torch body

105c -- -- -- -- 1 0366 960 043 Valve Included in 105a

106 1 1 1 1 1 0366 960 017 Heat shield (isolator)

107 x x x x x Heat shield (isolator)

108 x x 1 1 1 0365 310 037 Collet body ø 1.0 (W) (A)

1 1 1 1 x 0365 310 039 Collet body ø 2.4 (W) (A)

109 x x x x x See Wear parts Gas lens ø 1.0 (W) (A)

110 1 1 1 1 1 0365 310 045 Gas nozzle ø 8.0 (W) (A)

111 x x x x x See Wear parts Gas lens nozzle ø 8.0 (W) (A)

112 -- -- -- -- 1 -- Blind cover Included in 113

113 1 1 1 1 1 0460 048 880 Handle complete small Including pos 112, 114 and3 screws 3x8

114 1 1 1 1 1 -- Clamping ring

115 1 -- 1 -- -- 0460 185 880 Membran switch TXH Replace the switch, see in-struction on page 18.

115 -- 1 -- 1 -- 0459 991 883 Membran switch TXHr Replace the switch, see in-struction on page 18.

116 1 -- 1 -- 1 0460 050 880 Control cable complete

116 -- 1 -- 1 -- 0460 037 884 Control cable complete 4.7 m


117 1 1 1 1 1 0460 057 880 Current cable complete

118 1 1 1 1 1 0460 046 880 Gas hose complete TXH 120, 150, 200, 250w

119 1 1 1 1 1 0460 051 880 Outer casing complete Including the bellow

TXH 120, 120r, 120F, 120Fr, 120V

Edition 090209-- 7 --bg19s120

TXH 150, 150r, 150F, 150Fr, 150V

Edition 090209-- 8 --bg19s150


Pos. 150 150r 150F 150Fr 150 V Ordering no. Denomination Notes

201 1 1 x x 1 0157 123 029 Back cup long (W)


203 x x 1 1 x 0157 123 028 Back cup short (W) (A)

204 1 1 1 1 1 0157 123 012 Collet ø 2.4 (W)

205 1 1 -- -- -- 0366 960 002 Torch body

205a -- -- -- -- 1 0366 960 012 Torch body including pos 205c

205b -- -- 1 1 -- 0459 247 001 Torch body

205c -- -- -- -- 1 0366 960 043 Valve included in 205a

206a--b 1 1 1 1 1 0366 960 016 Heat shield (isolator)

207 1 1 1 1 1 0157 123 017 Collet body ø 2.4 (W) (A)

207a x x x x x See wear parts Collet body (W) (A)

207b x x x x x See wear parts Collet body (W) (A)

208 1 1 1 1 1 0157 123 052 Gas nozzle ø 6.4 (W) (A)

212 1 1 1 1 1 -- Blind cover Included in 213

213 1 1 1 1 1 0460 048 880 Handle complete small Including 212, 214

214 1 1 1 1 1 -- Clamping ring Included in 213

215 1 -- 1 -- 1 0460 185 880 Membran switch TXH Replace the switch, see in-struction on page 18.

215 -- 1 -- 1 -- 0459 991 883 Membran switch TXHr Replace the switch, see in-struction on page 18.







TXH 150, 150r, 150F, 150Fr, 150V

Edition 090209-- 9 --bg19s150

TXH 200, 200r, 200F, 200Fr, 200V

Edition 090209-- 10 --bg19s200


Pos. 200 200r 200F 200Fr 200V Ordering no. Denomination Notes

301 1 1 x x 1 0157 123 029 Back cup (long) (W)


303 x x x x 1 0157 023 028 Back cup (short) (W) (A)

304 1 1 1 1 1 0157 123 012 Collet ø 2.4 (W)

305 1 1 -- -- -- 0366 960 005 Torch body

305a -- -- -- -- 1 0366 960 006 Torch body includes pos 309

305b -- -- 1 1 -- 0459 248 001 Torch body

306 1 1 1 1 1 0366 960 016 Heat shield (isolator)

306a--b x x x x x See wear parts Heat shield (isolator)

307 1 1 1 1 1 0157 123 017 Collet body ø 2.4 (W) (A)

307a--b x x x x x See wear parts Collet body ø 1.6--3.2 (W)

308 1 1 1 1 1 0157 123 055 Gas nozzle ø 11.2 (W) (A)

308a--b x x x x x See wear parts Gas nozzle ø 6.4--12.7 (W) (A)

309 -- -- -- -- 1 0366 960 044 Valve included in 305a

312 1 1 1 1 1 -- Blind cover Included in 313

313 1 1 1 1 1 0460 049 880 Handle complete large Including 312, 314

314 1 1 1 1 1 -- Clamping ring Included in 113

315 1 -- 1 -- 1 0460 185 880 Membran switch TXH Replace of the switchsee instruction on page 18 .

315 -- 1 -- 1 -- 0459 991 883 Membran switch TXHr Replace of the switchsee instruction on page 18 .







TXH 200, 200r, 200F, 200Fr, 200V

Edition 090209-- 11 --bg19s200

TXHt 250w, 20wr, 250wF, 250wFr

Edition 090209-- 12 --bg19s250w


Pos. 250w 250wr 250wF 250wFr Ordering no. Denomination Notes

401 1 1 1 1 0365 310 051 Back cup (long) (W)

402 x x x x 0365 310 050 Back cup (medium) (W) (A)

403 1 1 1 1 0365 310 051 Back cup (short) (W) (A)

404 1 1 1 1 0365 310 030 Collet ø 2.4 (W)

x x x x 0365 310 091 Collet ø 3.2 (W) (A)

405 1 1 -- -- 0366 960 008 Torch body

405a x x 1 1 0459 470 001 Torch body

406 1 1 1 1 0366 960 017 Heat shield

407 1 1 1 1 0365 310 039 Collet body ø 2.4 (W)

x x x x See wear parts Collet body ø 0.5 -- 3.2 (W) (A)

408 x x x x 0157 121 018 Collet body/gas lens ø 2.4 (W) (A)

x x x x 0157 121 041 Collet body/gas lens ø 3.2 (W) (A)

409 1 1 1 1 0365 310 046 Gas nozzle ø 9.8 (W)

x x x x See wear parts Gas nozzle ø 11.2 -- 15.9 (W) (A)

410 1 1 1 1 0460 051 880 Outer casing complete

411 1 1 1 1 0460 048 880 Handle complete, small Including item 412 and 413

412 1 -- 1 -- 0460 185 880 Membran switch TXH Replace the switch,see instruction on page 18.

412 -- 1 -- 1 0459 991 883 Membran switch TXHr Replace the switch,see instruction on page 18.

413 1 1 1 1 -- Clamping ring

415 1 1 1 1 0460 046 880 Gas hose complete TXH 120, 150, 200, 250w

414 1 -- 1 -- 0460 050 880 Control cable complete

414 -- 1 -- 1 0460 037 884 Control cable complete 4.7 m


415 1 1 1 1 0460 052 880 Current cable complete 4 m

1 1 1 1 0460 052 881 Current cable complete 8 m

416 1 1 1 1 0460 056 880 Connection hose, water

417 1 1 1 1 0460 046 880 Gas hose complete 10 m

TXHt 250w, 20wr, 250wF, 250wFr

Edition 090209-- 13 --bg19s250w

TXH 400w, 400wr, 400w HD, 400wr HD

Edition 090209-- 14 --bg19s400w


Pos. 400w 400wr 400wHD

400wrHD

Ordering no. Denomination Notes

501 x x x x 0157 123 029 Back cup (long) (W)

502 x x x x 0588 000 591 Back cup (medium) (W) (A)

503 1 1 1 1 0157 123 028 Back cup (short) (W) (A)

504 x x x x 0157 123 010 Collet ø 1.0 (W) (A)

x x x x 0157 123 011 Collet ø 1.6 (W) (A)

1 1 1 1 0157 123 077 Collet ø 2.4 (W) (A)

x x x x 0157 123 078 Collet ø 3.2 (W) (A)

x x x x 0157 123 079 Collet ø 4.0 (W) (A)

x x x x 0157 123 074 Collet ø 4.8 (W) (A)

505 1 1 1 1 0366 960 009 Torch body

506 1 1 1 1 0366 960 018 Heat shield

507 1 1 1 1 0157 123 081 Collet body ø 0.5 -- 2.4 (W)

508 1 1 1 1 0157 123 061 Gas lens nozzle ø 12.7 (W) (A)

x x x x 0157 123 057 Gas lens nozzle ø 6.4 (W) (A)




509 x x x x 0157 123 092 Collet body with gas lens ø 1.6 (W) (A)

x x x x 0157 123 093 Collet body with gas lens ø 2.4 (W) (A)




510 x x x x 0157 123 088 Gas nozzle extra large ø 9.8 (W) (A)

x x x x 0157 123 089 Gas nozzle extra large ø 12.7 (W) (A)




511 1 1 1 1 0460 049 880 Handle complete large Including pos 512 and 513

512 1 -- 1 -- 0460 185 880 Membran switch TXH Replace the switch, see in-struction on page 18.

512 -- 1 -- 1 0469 991 883 Membran switch TXHr Replace the switch, see in-struction on page 18.

513 1 1 1 1 -- Clamping ring

514 1 1 1 1 0460 050 880 Control cable complete



515 1 1 1 1 0460 053 880 Current cable complete 4 m

1 1 1 1 0460 053 881 Current cable complete 8 m

516 1 1 1 1 0460 056 880 Connection hose, water

518 1 1 1 1 0460 051 880 Outer casing complete

519 1 1 1 1 0460 047 880 Gas hose complete 8 m

TXH 400w, 400wr, 400w HD, 400wr HD

Edition 090209-- 15 --bg19s400w

Edition 090209


-- 16 --bg19s010s1

Item Ordering no. Denomination Notes

AB01 0160 360 881 Cable connector OKC50

AB02 0160 360 880 Cable connector male OKC25

AB03 0538 501 102 Pin plug 2--pol MS3106 ESAB

AB04 0459 056 001 Cable plug Origo

AB05 0459 991 881 Membrane switch TXH

0459 995 001 Bellows large

AH0471

Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Useonly recommended spare parts.

Edition 090209


-- 17 --bg19s010s2

Spare part sets

Item Ordering no. Denomination Notes

AB01 0160 360 881 Cable connector OKC50

AB02 0160 360 880 Cable connector male OKC25

AB03 0538 501 102 Pin plug 2--pol MS3106 ESAB

AB04 0459 056 001 Cable plug Origo

AB05 0459 991 881 Membrane switch TXH

0459 995 001 Bellows large

Edition 090209


-- 18 --bg19s010s2

1Instructions to change the micro switch

Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Useonly recommended spare parts.


Edition 090209

Wear parts

-- 19 --bg19wear

Tungsten electrodes Eco

Ordering no.150 mm

Ordering no.175 mm

Tungstenelectrodes

Eco

Diameter Colour Code Current

0151 574 208 0151 574 008 Wolfram, pure Ø 1.0 Green WP AC


0151 574 245 -- Wolfram, pure Ø 2.0 Green WP AC




0151 574 201 0151 574 001 Thorium 2% Ø 1.0 Red WT20 DC


0151 574 244 -- Thorium 2% Ø 2.0 Red WT20 DC




0151 574 236 0151 574 036 Cerium 2% Ø 1.0 Grey WC20 AC/DC


0151 574 242 -- Cerium 2% Ø 2.0 Grey WC20 AC/DC




0151 574 230 0151 574 050 Lantan 1.5% Ø 1.0 Gold WL15 AC/DC


0151 574 232 -- Lantan 1.5% Ø 2.0 Gold WL15 AC/DC




-- 0151 574 055 Lantan 1.5% Ø 4.8 Gold WL15 AC/DC


Edition 090209-- 20 --bg19wear

Nozzles, collets, collet bodies and gas lenses for TXHt torches

Pos Size Denomination TXH 120/250W TXH 150/200 TXH 400W

Long Back cup 0365 310 051 0157 123 029 0157 123 029

1. Med. 0365 310 050 0588 000 591 0588 000 591

Short 0365 310 049 0157 123 028 0157 123 028

Ø 6.4 Gas nozzles standard 0365 310 044 0157 123 052 0157 123 057

Ø 8.0 0365 310 045 0157 123 053 0157 123 058

Ø 9.8 0365 310 046 0157 123 054 0157 123 059

2. Ø 11.2 0365 310 047 0157 123 055 0157 123 060

Ø 12.7 0365 310 048 0157 123 056 0157 123 061

Ø 15.9 0588 000 440 0588 000 442 --

Ø 19.0 -- 0588 000 441 --

Ø 1.0 Collet standard and for gas lens 0365 310 028 0157 123 010 0157 123 010

Ø 1.6 0365 310 029 0157 123 011 0157 123 011

3. Ø 2.4 0365 310 030 0157 123 012 0157 123 077

Ø 3.2 0365 310 091 0157 123 013 0157 123 078

Ø 4.0 -- 0157 123 014 0157 123 079

Ø 4.8 -- -- 0157 123 074

Ø 1.0 Collet body standard 0365 310 037 0157 123 015 0157 123 081

Ø 1.6 0365 310 038 0157 123 016 0157 123 081

4. Ø 2.4 0365 310 039 0157 123 017 0157 123 081

Ø 3.2 0365 310 090 0157 123 018 0157 123 082

Ø 4.0--4.8 -- 0157 123 019 0157 123 082

Isolator 0366 960 017 0366 960 016 0366 960 018

Ø 6.4 Extra large gas nozzle 0157 121 032 0157 123 057 0157 123 057

Ø 8.0 for extra large gas lens 0157 121 033 0157 123 058 0157 123 058

5. Ø 9.8 0157 121 034 0157 123 059 0157 123 059

Ø 11.2 0157 121 039 0157 123 060 0157 123 060

Ø 12.7 0157 121 040 0157 123 061 0157 123 061

Ø 17.5 -- 0588 000 439 0588 000 439

Ø 1.0 Collet body 0157 121 016 0157 123 021 0157 123 091

Ø 1.6 with gas lens 0157 121 017 0157 123 022 0157 123 092

6. Ø 2.4 0157 121 018 0157 123 023 0157 123 093

Ø 3.2 0157 121 041 0157 123 024 0157 123 094

Ø 4.0 -- 0157 123 025 0157 123 095

Ø 4.8 -- -- 0157 123 075

Isolator 0366 960 017 0366 960 020 0366 960 018

Ø 9.8 Extra large gas nozzle -- 0157 123 088 0157 123 059

Ø 12.7 for extra large gas lens -- 0157 123 089 0157 123 061

7. Ø 15.9 -- 0588 000 438 0588 000 438

Ø 19.0 -- 0157 123 098 0157 123 098

Ø 24.0 -- 0588 000 437 0588 000 437

Ø 1.0 Collet body -- 0157 123 083 --

Ø 1.6 Collet body -- 0157 123 084 --

8. Ø 2.4 Extra large collet body -- 0157 123 085 --

Ø 3.2 with gas lens -- 0157 123 086 0157 123 103

Ø 4.0--4.8 -- 0157 123 087 0157 123 105

Isolator -- 0366 960 021 0366 960 018


Edition 090209-- 21 --bg19wear

Edition 090209

Accessories

-- 22 --bg19s010

Ordering no. Denomination Notes

Protective Cable

0366 960 049 Protective cable cover with zipper 3.6 m

0366 960 050 Protective cable cover with zipper 7.2 m

0366 960 066 Spot welding set forTXH 150, 150r, 150F, 150Fr, 150V,TXH 200, 200r, 200V, 200F, 200Fr

Gas nozzle ø 6.4, 8.0, 9.8, 11.2 and 12.7

0368 846 880 Accesory kit forTXH 120V, 120r, 130F, 120Fr,TXH 250w, 250wr, 250wF, 250wFr

Contains collets, collet body, nozzles, back caps1 O--ring1 Heat shield2 Collet standard2 Collet body standard2 Gas nozzle standard1 Tungsten electrode kit

0368 846 881 Accesory kit forTXH 150, 150r, 150F, 150Fr, 150V,TXH 200, 200r, 200V, 200F, 200Fr

Contains collets, collet body, nozzles, back caps1 O--ring1 Heat shield2 Collet standard2 Collet body standard2 Gas nozzle standard1 Tungsten electrode kit

0368 846 882 Accesory kit forTXH 400w, 400wr, 400w HD, 400wr HD

Contains collets, collet body, nozzles, back caps1 O--ring1 Heat shield2 Collet standard1 Collet body standard2 Gas nozzle standard1 Tungsten electrode kit2 Tungsten electrode

Extension cable OKC connection

0466 705 880 Extension cable gas cooled 8 m, max current 200 A

0466 705 882 Extension cable gas cooled 16 m, max current 200 A

0466 705 881 Extension cable water cooled 8 m, max current 400 A

0466 705 883 Extension cable water cooled 16 m, max current 400 A

TIG adaptors

0459 491 912 Adaptor kit RA T1 for TXH remote A (incl. holder and 0.25 m cable )

0466 807 880 Adaptor central / OKC connection B

0155 716 880 Flow meter

0365 803 001 Water quick coupling male

0365 803 002 Water quick coupling female

A

-- 23 --notes

NOTES

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081016

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SOUTH KOREAESAB SeAH CorporationKyungnamTel: +82 55 269 8170Fax: +82 55 289 8864

UNITED ARAB EMIRATESESAB Middle East FZEDubaiTel: +971 4 887 21 11Fax: +971 4 887 22 63

Representative officesBULGARIAESAB Representative OfficeSofiaTel/Fax: +359 2 974 42 88

EGYPTESAB EgyptDokki--CairoTel: +20 2 390 96 69Fax: +20 2 393 32 13

ROMANIAESAB Representative OfficeBucharestTel/Fax: +40 1 322 36 74

RUSSIALLC ESABMoscowTel: +7 095 543 9281Fax: +7 095 543 9280

LLC ESABSt PetersburgTel: +7 812 336 7080Fax: +7 812 336 7060

DistributorsFor addresses and phonenumbers to our distributors inother countries, please visit ourhome page

www.esab.com

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