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  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    1/16

    SPE I DC

    SPE IADC 2 942

    The Critical Buckling Force and Stresses

     or Pipe  n Inclined Curved Boreholes

    F.J. Schuh, Drilling Technology Inc.

    SPE Member

    Copyright 1991, SPEJIADC Drilling Conference.

    This paper was prepared for presentation at the

      99

    SPEJIADC Drilling Conference held in Amsterdam,

      4

    March 1991.

    This paper was selected for presentation by an SPEJIADC Program Committee following review of information contained in an abstract submitted by the author s . Contents of the

    paper, as presented, have not been reviewed by the International Association

    of

    Drilling Contractors or the Society of Petroleum Engineers and are subject to correction by the author s .

    The material, as presented, does not necessarily reflect any position of the SPE or IADC, its officers, or members. Papers presented at SPEJIADC meetings are subject to publication

    review by Editorial Committees of the SPE and IADC. Permission to copy is restricted to an abstract

    of

    not more than 300 words. Illustrations may not be copied. The abstract should

    contain conspicuous acknowledgment of where and by whom the paper is presented. WritePublicationsManager,

    SPE

    P.O. Box833836, Richardson,

    1

    75083-3836. Telex, 730989SPEDAL.

      STR CT

    A

    number

    of papers

    have been

    presented

    that

    define

    the critical

    buckl

    ing force in incl ined straight

    holes This paper presents a

    method

    for calculat-

    ing

    the

    critical

    buckling force in

    vertically and

    laterally

    curved and inclined boreholes

    The paper includes

    methods

    for computing the

    bend-

    ing

    stress of buckled pipe with tool

    joints It

    also includes a method for

    computing if

    the deflec-

    tion of the pipe

    at

    midspan

    will cause the pipe

    body

    to touch the wall

    of

    the hole This approach

    resolves the question of

    how

    tool

    joints affect

    the critical

    buckl

    ing force the curvature of the

    pipe

    and maximum

    bending

    stresses

    The

    paper includes plots of the

    critical

    buckling

    force versus hole curvature for common sizes of

    drillpipe

    and Heviwate

    We

    also include plots of

    the

    maximum bending

    stress versus axial force

    and

    hole curvature for several sizes of

    drillpipe and

    Heviwate

    I

    NTRODUCTI  

    The

    optimum drillstring

    design for horizontal

    wells

    must meet

    the following objectives:

     

    Provide the required axial

    bit

    loads

    and

    torsional

    steering control for oriented

    drill

    ing

    2

    Provide the required bi t loads torsional

    strength

    and

    fatigue resistance for rotary

    drilling

    3 Provide adequate overpull

    4 Minimize the weight of the drill string compo-

    nents without exceeding operating limits

    References

    and

    figures

    at end

    of paper

    403

    Pasl

    ey and Dawson

    l

    publ ished the

    first

    paper

    concerned with hori zonta1 drill

    stri

    ng des i

    gn

    re-

    quirements

    In this

    paper they presented a

    method

    for

    calculat ing the

    critical bucking

    force

    and

    selecting drillstring tubulars for

    drilling

    in

    straight

    inclined or horizontal boreholes

    The horizontal well designer is also interested in

    selecting tubulars for the curved portions of the

    borehole especially for the

    high

    curvature build

    curve areas To

    select

    tubulars for these areas

    we

    need:

    1. A method for determi

    ni ng

    the

    crit

    ical

    buck-

    ling force in curved boreholes

    2 A method for determining the maximum bending

    stress

    of both

    buckl ed and nonbuckl ed

    pipe

    in straight and

    curved boreholes

    3 A method for determi ni ng

    when

    the

    pi pe

    body

    of the

    drillstring component

    will

    be

    in

    con-

    tact

    with the wall of the hole

    This paper presents another useful building block

    for designing

    drillstrings

    for

    high

    curvature

    and

    horizontal holes

    UCKLING IN

    CURVED  OREHOLES

    The

    industry

    needs an

    experimentally verified ana-

    lytical

    expression fo r

    the critical

    buckling

    force

    lateral

    contact force

    and

    the

    maximum bend-

    ing

    stresses of tool jointed pipe in three dimen-

    sionally

    curved boreholes Unfortunately

    al l

    that we

    have

    available are two conflicting deriva-

    tions for the

    critical buckl

    ing force of smooth

    pipe in

    straight

    incl ined boreholes Neither of

    the authors have defi ned the

    pi

    tch the curvature

    of the buckled pipe the lateral contact force or

    analyzed

    how

    tool jointed pipe should

    behave when

    buckled

    Although this

    paper

    falls

    short of

    this

    requirement

    we have utilized

    a collection of

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    2/16

    2

    CRITICAL BUCKLING

    FORCE

     ND STRESSES

    FOR

    PIPE IN INCLINED

    CURVED

    BOREHOLES

    SPE IADC

    2

    angle, we can combine th e

    r el at io ns hi ps f or

    pit

    developed by Lu b i n s k P with th e Pasley/Daws

    c ri t i c a l buckling f orc e equatio n

    to

    develope

    relationship

    between

    th e vertical

    build

    rate

    a

    th e c ri t i c a l bucking force. In Appendix A th

    relationship

    is

    shown

    to be :

    There is a s in gl e v e rt ic a l

    build

    rate and compre

    sive

    axial

    force

    fo r

    which th e pipe is on th

    verge

    of being buckled

    o r p os it io ne d

    on

    either th

    to p or th e bottom

    of th e

    hole. This point

    repr

    sents

    th e

    minimum possible

    axial force

    that

    c

    buckle the pipe and th e maximum n eg a ti v e c u rv a tu

    at th at

    load

    t h a t th e

    pi pe

    wi

    11

    no t

    r i se

    to

    th

    to p of t he h ol e. The s ol ut io n o f this point repr

    sents the

    minimum

    axial

    force

    fo r

    which Eq. 2 a

    3 apply. This

    point is

    defined

    as:

    In a

    vertically

    c ur vi ng b or eh ol e

    t h a t is

    curvi

    downward, the dri 11 str i

    ng

    can produce

    three

    mo

    of

    operations. For loads

    less

    than

    th e c ri t i c

    buckl i ng

    force, the pi

    pe

    wi

    11 1ay across

    th e

    bo

    tom

    side o f th e

    hole. See

    Fig.

    5. For h ol es w

    1arge

    negat

    i ve curvatures and loads greater

    th

    th e minimum c ri t i c a l buckling force th e pipe w

    remain on

    th e to p

    side

    o f

    th e hole. See

    Fig.

    For

    loads

    above

    th e

    c ri t i c a l

    buckling

    force

    a

    negative

    curvatures

    less

    than th e

    cr i t ical

    t

    pipe will

    be buckled as is

    depicted

    in

    Fig.

    Note

    that th e

    vertical

    dimensions o f th e he lix f

    negative

    hole

    c ur va tu re s a re greater

    than

    t he a ct

    al

    dimensions

    o f th e curved

    borehole.

    Negati

    curvatures i nc re as e t he

    effective

    radial

    clearan

    of th e pipe which in turn reduces th e c ri t i c

    buckling

    force.

    This

    is shown

    in

    Fig. 8.

    By

    adopti

    ng

    a cons i st e n t sign convent i on fo r

    ho

    curvature,

    we can ut i l ize the same

    equation

    f

    defi ni ng th e cr i t i ca1 bucki ng force of droppi

    curvatures as was used

    to represent

    th e

    c ri t i c

    buckling

    force

    f or p os it iv e

    hole

    curvatures.

    Fig. 9 depicts t he n eg at iv e hole curvature

    that

    required to

    place

    th e full dri l l st ri ng on th e t

    of

    th e hole and preclude

    helical

    buckling.

    Th

    relationship is derived in

    Appendix A and

    is i

    cluded as follows.

    . . .   2)

    . • . . 3

    12

    W

    m

    si n

    9 . 5730

    5730 . W

    m

    . sin 9

    FL

    16

    -4 . 5730 . 12

    4   Fe .

    5730

    V R

    c

    =

     

    1 2   · I

    r .

    F

    L

    V R

    L

    z  

    1 2 • E

    Fe

    z [

    4 •

    E . I . W

    m

    .

    si n 9 ] 1/2

    . . . .

      l)

    r .

    12

    Al th ou gh c ur ve d

    boreholes

    have both vert i

    ca 1

    and

    1

    atera

    1

    components o f curvature, vert i ca

    1

    curva-

    ture

    is

    th e more

    important

    design consideration.

    In a

    v e r t i c a l l y curving

    borehole, a compressively

    loaded dri l l st ri ng can exhibit two modes o f behav

    ior. See Fig. 1 and 2. For loads

    less

    than th e

    c ri t i c a l l y buckl in g force, the path o f

    th e

    pipe

    will be across th e bottom o f th e hole. I f th e

    axial load exceeds

    th e c ri t i c a l

    bucking

    force, the

    pipe

    will

    be buckled

    as

    is

    depicted

    in Fig. 2. In

    an

    a ng le b Ui ld in g

    interval,

    th e shape o f th e

    hole

    reduces

    th e

    height

    o f th e helix.

    This

    is

    depicted

    in Fig.

    3. where th e dimensions of a st r a i g h t in -

    clined

    hole

    are superimposed

    on th e

    helix

    produced

    in

    a positively c ur vi ng b o re h ol e . The pipe would

    actually f i t into a

    hole

    of an el l ipt ic shaped

    cross section where th e width o f th e

    hole

    would be

    unchanged but only th e height would be

    altered.

    However, in l ight

    o f th e apparent relationship

    between later al contact force and th e c ri t i c a l l y

    buckl i

    ng

    force, i t is no t

    unreasonable

    to assume

    that th e vertical dimensions dominate th e

    buckling

    mechanics.

    p ub li sh ed b uc kl in g relationships and some simple

    e n gi n ee r in g c o nc e pt s

    to estimate

    most

    o f th e re -

    quired information.

    The f i rs t dilemma facing a designer interested in

    buckling phenomena

    is selecting

    th e

    appropriate

    equation

    to define the c ri t i c a l

    buckling

    force.

    We have selected the Pasley/Dawson

    relationship

    over the

    Cheatham s2

    derivation

    by

    evaluating

    th e

    pi

    pe

    to

    wall

    contact

    force

    that

    ex i

    s ts

    at

    th e

    to p of

    th e

    hel

    ix

    at th e

    c ri t i c a l

    force

    condition.

    As is

    shown

    in Appendix C the application of

    Pasley/Dawson c ri t i c a l buckling force in a hori-

    zontal hole

    produces a positive ne t later al con

    tact force a t a ll points along th e

    helix

    except

    at

    th e to p of

    th e

    he1ix where

    the conta ct

    force

    is

    found to be e xa ct ly z er o. With th e Cheatham s

    cr itical buckling

    force, the contact force is much

    higher and

    pushes

    th e

    pipe

    a ga in st t he to p o f

    th e

    hole

    with a

    load equal to

    twice

    th e

    weight

    of

    th e

    pipe

    fo r

    a ne t contact force equal to the buoyant

    weight

    per fo ot o f th e

    pipe. I t

    seems i n t u i t i v e l y

    obvious

    t h a t

    the Pasley/Dawson

    equation

    provides a

    more

    rational definition

    of th e c ri t i c a l force

    because minor r ed uc ti on in the axial force would

    decrease

    th e

    contact

    force

    to

    a

    load

    that

    would be

    unabl e

    to

    hold up

    th e

    weigh t

    o f th e pi

    pe across

    th e

    to p

    o f th e

    arch.

    The Pasley/Dawson equation

    is:

    The Pasl ey/Dawson

    equation

    can be

    modified to

    predict th e c ri t i c a l buckl in g force

    fo r

    curving

    boreholes by

    replacing

    t he r adi al

    clearance in

    th e

    Pasley/Dawson equation with

    an effective radial

    clearance which accounts

    fo r th e

    curvature

    o f th e

    borehole.

    Fig. 4 is a sketch t h a t shows th e rela-

    t i onsh ip between

    borehol

    e

    c urvature , the

    di

    f f e r -

    ence

    in radi

    al

    cl

    earance,

    Ar, and

    the pitch

    length of the buckled pipe. Assuming that th e

    pitch o f

    buckl

    ed pipe is independent o f

    hole

    404

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    3/16

    SPE IADC 21942

    FR NK

    J. SCHUH

    3

    and th e

    corresponding hole curvature is:

    4 5730 1 2 · r . Fcb

    VBRcb

     

    2 E· I

    16 5730 • W

    m

    . si n 9

    • • 4

    solution

    from Roark

    4

    to

    the

    compressively load

    ed

    dri ll pipe s it ua ti on .

    We have also chosen to

    neglect the gravity forces

    as

    th e

    gravity

    load

    deflections ar e small compared with

    the

    tool joint

    clearance. Fig.

    17

    is a

    sketch of

    a compressively

    loaded joint of pipe in a curved borehole. The

    maximum bending stress

    occurs

    at the

    center

    of the

    span between tool joints.

    The

    maximum bending

    stress

    fo r

    tool

    jointed

    pipe

    under compression

    is

    given by:

    TBR . L . E • OD

    Sm ..  

    4 5730·

    12

    . j .

    sin 57.3

    .

    L/j

    •  6

    5

    Fig.

    10

    is a

    plot of

    th e

    critical

    buckling force

    equations

    fo r 5 in . 19.50 lb f t nominal

    grade

    E

    drillpipe in an 8

    1/2

    in . hole. The minimum possi

    ble buckling force is

    shown

    to be about 22,000 lb

    with

    the

    vertical

    hole

    curvature

    of

    -6

    deg/l00ft.

    The bucking

    force

    rapidly increases

    with

    increas

    ing hole curvature

    to

    49,000 lb fo r a straight

    hole to

    nearly

    100,000 lb at 5 deg/l00 f t

    The

    plot

    shows the

    combinations of vertical

    hole

    curvature and axial

    load

    fo r which the

    pipe

    will

    be buckled. For

    hole

    curvatures to the left of

    this area

    the

    pipe

    will

    be posit ioned across

    the

    top of the hole. For combinations of

    axial

    comp-

    ressive

    load and vertical curvature less than and

    to the right of the buckling curve, the pipe will

    be

    positioned along th e bottom

    of the

    hole. Fig.

    11

    compares

    the critical

    buckling force curva tu re

    and curvatures fo r 5

    in .

    19.50 1b grade E dri l l -

    pipe in

    45

    and

    90

    deg boreholes. Note that the

    lower hole angle reduces

    the critical

    buckling

    forces

    although

    th e

    effect

    is

    not

    highly

    sensitive

    to hole angle.

    Fig.

    12

    and 13 show the critical

    buckling force

    relationships

    fo r 4 1/2

    in .

    dri l l -

    pipe in

    an

    8 1/2

    in .

    hole and 3 1/2

    in . drillpipe

    in

    a 6 1/8 in .

    hole. Fig.

    14-16 show the critical

    buckling forces for 5 in . and 4

    1/2

    in . Heviwate

    in 8 1/2

    in . holes

    and 3 1/2

    in .

    Heviwate in

    6 1/8 in .

    holes.

    M XIMUM

    BENDING STRESSES

    FOR COMPRESSIVELY LO DED

    NON UCKLED PIPE

    The

    use

    of

    tool

    jointed

    pipe

    in

    curved boreholes

    produces two

    effects.

    One good and the other

    bad. The good

    effect is that

    t he sur face area of

    contact

    subject to

    wall

    sticking

    forces is mini

    mized.

    The

    bad

    effect is that

    the tool joints

    increase th e maximum bending stresses produced by

    the tensile or compressive

    loads on

    pipe

    in

    curved

    boreholes. Lubinski f i rs t

    derived the

    relation

    ship

    fo r determining

    the maximum

    bending stress

    of

    tensilely loaded drillpipe in curved boreholes.

    Hi s solution represents

    the

    dri l lpipe as a

    tensilely loaded beamed column that

    neg le cts th e

    effect of gravity forces.

    Appendix B includes a

    similar

    so lu tion for

    the

    compressively loaded tool

    jointed

    pipe used

    in

    horizontal drilling

    applications.

    We were quite

    fortunate

    in that

    we

    could adapt a beam column

    405

    This equat ion only appl

    ies to

    loading condi tions

    where

    the

    pipe body at

    th e center of the

    span is

    not laterally

    supported

    by th e wall of the hole.

    The

    maximum

    hole curvature

    fo r

    which Eq 6

    applies

    is

    defined

    by

    the loading conditions

    where

    the

    center of the

    pipe

    body just

    touches

    the wall of

    the hole but is not supported by i t This

    condi

    tion

    is

    dep ic ted in

    Fig.

    18 and

    occurs

    when:

    2 . 5730 .

    12

    .

    rc

    T R =

     

    m j L .

    [tan 57.3

    . L/4 j - L/4 . j]

    • • • • .

     7

    For combinations of hole curvature and axial load

    where a portion of the pipe body must be touching

    the wall of

    the

    hole,

    the

    maximum bending stress

    must

    be

    calculated

    by an

    iterative procedure. For

    such conditions, Eq 7 must be

    solved

    by t r ia l and

    error to

    determine a pipe joint length that would

    just

    touch the wall of the

    hole

    at the ce nter of

    the

    span

    for the defined conditions of

    total

    build

    rate, axial load, and other dimensions. If this

    value of

    pipe joint length is then

    substituted

    in

    Eq

    6,

    th e maximum bending stress calculated repre

    se nts the maximum stress

    on th e pip e.

    The differ

    ence between th e above determined 1ength and

    the

    actual

    pipe length

    r ep re sent s t he

    amount

    of

    pipe

    touching the wall of the hole.

    M XIMUM

    BENDING STRESSES OF

     UCKLED PIPE IN

    CURVED

     OREHOLES

    The maximum

    bending

    stress for

    buckled pipe

    in

    curved boreholes can be ca l cul ated us i ng the

    fo

    1

    lowing procedure.

    1. Determine i f the pipe is buckled.

    2. Determine

    th e

    maximum curvature of the

    hel ix.

    3. Using

    t he curva tu re of the

    hel

    ix

    determine

      the

    pipe

    body of the tool jointed

    pipe

    will

    touch th e wall of

    the

    hole.

    4A If the

    pipe

    body does

    not

    touch, use the

    curvature

    of the helix

    and

    the

    actual pipe

    joint length to determine th e maximum bend

    ing

    stress

    of th e buckled pipe.

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    4/16

    4

    CRITICAL

    BUCKLING FORCE

     ND

    STRESSES FOR

    PIPE IN INCLINED CURVED

     OREHOLES

    SPE/IADC 2

    The

    curvature

    fo r which

    the center

    of th e pipe

    body will

    ju st

    touch

    th e

    wall

    of th e hole is

    given

    by:

    4B If th e

    pipe body

    touches for the buckling

    curvature

    and

    actual j oi nt length, deter

    mine an

    equivalent jo in t

    length

    that

    would

    ju st

    touch

    th e

    wall of

    th e hole

    and using

    i t

    and

    th e

    helical curvature, calculate

    th e

    maximum bending s t r e s s fo r th e buckled

    pipe.

    The

    maximum curvature of

    th e

    helically buckled

    pipe i n a curved

    borehole

    is

    as

    deri

    ved

    in

    th e

    Appendix B to

    equal:

    5730 . 12

    F  2

    TBR

    Bbuc

    ,.

     

    2 • E 8

    . •   8)

    In

    th e plot

    of 5

    in. dril1pipe in an

    8

    1/ 2

    hole, buckling only occurs in a straight hole

    o

    hole wit h negative

    curvature.

    The

    conditions

    when

    th e pipe

    body touches vary from 50,000 1b

    a 4 deg/100

     

    build to 26,000 1b in a 12 d

    100

    f t

    b ui ld c ur va tu re . The plot fo r 4 1/ 2

    dri11pipe

    in an 8

    1/ 2 in . hole

    shows

    sligh

    lower

    loads fo r

    both

    buck1

    i

    ng

    and

    th e

    condit io

    fo r which th e pipe body touches th e wall of

    hole.

    The

    plot of

    3

    1/2

    in .

    dri11pipe in

    6

    1/ 8 in . ho1

    e shows a very

    lim ited area

    acceptable axial loads and stress fo r high

    h

    curvatures.

    Fig. 22-25

    ar e similar plots fo r

    4 1/2 and 3

    1/ 2 in.

    Heviwate

    dril1pipe in

    cur

    boreholes. The

    cen ter

    span support pad

    Heviwate reduces

    th e

    span

    length

    L

    to 1/ 2

    jo i nt

    1

    ength.

    Thi s improves

    th e

    performance

    high

    curvature

    holes. For

    th e conditions

    cover

    none

    of

    th e

    Heviwate

    pipe will be

    b uc kl ed n or

    w

    th e pipe body touch th e wall of th e

    holes.

    CONCLUSIONS

      10)

    1

    th e

    Pasley/Dawson

    critical

    buckling

    equat

    is the bes t rep resen ta tion

    o f

    th

    phenomenon.

    2. That

    th e

    Pasley/Dawson

    equation

    can

    be

    tended

    to

    curved

    boreholes by adjusting

    geometry

    to

    account

    for

    th e

    shape

    of

    buckled pipe in

    th e

    curved borehole.

    3. The maximum bending stress

    fo r

    compressiv

    loaded

    pipe

    with tool

    joints

    can be compu

    from

    beam

    column

    theory.

    4.

    The beam

    column

    re1ati9nships also

    allow

    to predict ano th er u sefu l

    design

    limit

    wh

    is

    th e

    conditions fo r

    which th e pipe b

    will

    touch

    th e

    wall

    of

    th e

    hole.

    We

    would like

    to

    acknowledge

    th e

    significant c

    t rib utio ns o f

    those that have worked

    to

    prov

    th e

    industry

    with

    a

    b e t t e r

    understanding

    buck1

    i

    ng

    phenomena and

    drill

    s t r i

    ng

    stresses.

    most significant of those are: John B Cheatha

     CKNOWLEDGMENTS

    We recommend that

    th e

    industry s buck1 i

    ng expe

    direct th eir attention to th e

    needs

    f or a na ly ti

    solutions

    to

    th e cr i t ica l bucking force,

    pitch, t he c ur va tu re

    and

    lateral c on ta ct f or ce

    buckled

    pipe in

    three

    dimensionally

    curved bo

    holes, the effect of tool joints on th e maxim

    curvature

    and

    stresses o f

    buckled

    pipe,

    and

    experimental

    measurements need

    to

    confirm

    solutions.

    RECOMMEND TIONS

    5.

    The

    maximum bending stress of buckled p

    in curved

    boreholes

    can be computed from

    curvature of th e helix

    and

    th e

    maximum be

    in g s t r e s s for

    compressively-loaded

    to

    jointed pipe in curved boreholes.

    We conclude

    that:

    c

    j

    -

    L/4 •

    j ]

    . . • . • •

      9)

    2 . 5730 . 12

    B

     

    c

     

    L .

    [tan 57.3

    . L/4

    If

    th e

    curvature

    due to buckling   Eq. 8)

    is

    1

    es s

    than

    t he c urv atu re r eq uir ed fo r th e pipe

    body

    to

    touch Eq.

    9) ,

    then th e pipe

    body

    is not touching

    and

    th e

    maximum bending stress

    fo r th e

    buckled

    pipe

    is

    given by Eq. 10.

    Bbuc

    L

    E · OD

    5mb  

    45730

    .

    12

    j

    sin 5 7 . 3 .

    L/j)

    I f B

    c

    is le ss than

    Bbuc then Eq 9 must be

    so1

    ve

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    5/16

    SPEjlADC 21942

    FRANK

    J.

    SCHUH

    5

    Rapier

    M

    Dawson, David L. Garrett, Hans C.

    Junkam

    Wa1d, Edward

    Lindsley, Arthur Lubinski,

    Robert F.

    Mitchell, Carey

    Murphey,

    and

    Paul R

    Pasley.

    We hope

    that these individuals will continue to

    work

    in this area and will eventually derive and

    experimentally verify exact solutions to the cases

    covered by this paper.

    NOMENCLATURE

    z Curvature at which the pipe body

    would

    just

    touch

    the

    wall

    of the hole, degjl00

    ft).

    Bbuc z Maximum helical curvature of buckled

    pipe in a curved borehole, degjl00 ft).

    E •

    Young s modulus

    29.6 x 10

    6

    psi for

    steel,  psi).

    F

    =

    Axial compressive force,  lbf).

    VBRL • Maximum negative hole curvature with

    which the pipe will be buckled with F

    L

    ,

    (deg/lOO ft).

    Buoyant

    weight of pipe,

     lbjft).

    =

    Hole

    angle

    from

    vertical,  deg).

    REFERENCES

     

    Dawson,

    Rapier; Pasley P.R.: Drillpipe

    Buckling in Inclined Holes, JPT,  Oct. 1987)

    1734.

    2.

    Chen, Yu-Che;

    Lin, Yu-Hsu;

    and Cheatham,

    John

    B.:

     Tubing

    and Casing Buck1 ing in Horizontal

    Wells, SPE,

    Rice U.,

    JPT, (Feb.

    1990)

    140.

    3. Lubinski, Arthur; Althouse, W S.;

    Logan, J.

    L He1 ica1 Buck1 ing of Tubing Sealed in

    Packers,

    JPT,

    (June

    1962) 655

    .

    VBR

    c

    =

    Vertical hole curvature for which F is

    the

    critical

    buckling force, degjI60ft).

    VBRcb =

    Crit ical vert ical build rate hole

    curvature for buckling, degjl00 ft).

    TBRm

    =

    Critical hole curvature

    at which

    the pipe

    body just

    touches the

    wall

    of the hole

    at

    the center of the span, degjl00 ft).

    U = Ljj

    sin 9 ]

    1/2.

    . . . A-I)

    12

    4 E ·

    r

    l

    F

    c

    =

    APPENDIX

    A

    F

    c

    = [

    4 . E . I • W

    m

    . sin 9 ]

    1/2.

    . . . (A-2)

    12  r

    - Ar)

    Critical

    Buckling

    Force in

    Curved

    Boreholes

    Pasley

    and Dawson

    define the

    critical

    buckling

    force for straight inclined borehole as:

    This equation

    has

    been modified to estimate the

    critical buckling force for vertically

    curved

    bore

    holes by adjusting the radial clearance to account

    for the effec t of hole curvature on the

    upper

    half

    of the helical buckle. Fig. 4 shows the effect of

    curvature on the radia1

    c1

    earance for pi pe

    in a

    build interval increasing curvature). Fig. 8

    shows the effect of curvature

    on

    the radial clear

    ance for pipe in a dropp ing interva1 decreasi ng

    curvature).

    The critical

    buckling force for

    verti-

    cally curving borehole becomes:

    Where

    Ar

    is

    positive for positive or building

    curvatures and negative for negative or dropping

    curvatures.

    4. Roark,

    R J.,

     Formulas for Stress

    and

    Strain,

    4th Edition, McGraw Hill, (1965)

    150.

    5.

    API

    RP7G

    IIRecommended

    Practice for Drill

    Stem

    Design

    and

    Operating Limits, 14th edition,

    API,

    1220

    L Stree t, NW Washington,   2005

    (Aug. 1, 1990).

    6. Mitchell, R. F. , IINew Concepts of He1 ica1

    Buck1 ing, SPEDE,  Sept. 1988) 303.

    • Cri tical bucking force (minimum) for

    curved

    borehole,

     lbf).

    =

    Minimum

    buckling force in a curved

    borehole,

     lbf).

    =

    Critical buckling force limit associated

    with the limiting minimum vertical

    curvature,

     lbf).

    =

    Moment of inertia of pipe body,  in.

    4

     

    =

    (E

    . IjF)1/2,

     in.).

    Maximum

    bending stress,  psi).

    = Maximum

    bending

    stress

    of

    buckled

    tool

    jointed pipe,  psi).

    =

    Total hole curvature, degjl00 ft).

    j

    L

    r

    = Average

    length between centers of tool

    joints on dri11pipe or from the center of

    a tool

    joint to the center of the support

    pad

    on

    Heviwate,  in.).

    =

    Outside diameter of pipe

    body,

     in.)

    =

    Radial clearance between the tool joints

    and wall of the hole,  in.).

    rc = Radial clearance between the tool

    joint

    00

    and

    the pipe

    body 00,  in.).

    TBR

    00

    407

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    6/16

    6

    CRITICAL

    BUCKLING FORCE AND STRESSES

    FOR

    PIPE IN INCLINED CURVED BOREHOLES

    SPE/IADC

    2

    The value of

    Ar

    can be calculated

    from

    the

    pitch length of the buckled pipe

    and

    the curvature

    of the hole.

    Lubinski   Eq. 2)

    defines the pitch

    length for

    helically

    buckled pipe as:

    P

    =

    ..

    [

    8 • E

    F

    • I ] 1/2.

    R  

    A-3)

    Since his derivation

    was

    for weightless pipe. the

    solution should apply to buckling at any hole

    angle.

    From the geometry of the curved borehole Ar

    can be

    defined

    as

    follows:

    Fig. 5.

    For

    holes with

    low

    curvature

    and h

    axi

    a1 forces. the

    pi pe can be buckl

    ed

    as is sho

    in Fig.

    7;

    and for high loads

    and

    high curvatur

    the

    pi pe

    will

    be

    forced against the top of

    hole

    as is shown

    in

    Fig

    6. Fig. 9

    is

    a ske

    that shows the curvature that will prevent

    p

    from

    buckl

    ing

    in a hole with

    high

    negative cur

    ture. As

    is

    indicated in the sketch. the

    critic

    condition occurs when

    Ar

    • r

    which

    will p

    vent the pipe

    from

    buckl

    ing. This

    critical

    lo

    ing occurs when the

    lifting

    force due to the c

    pressive load

    on

    the upward curving pipe j

    equals the

    buoyant downward

    gravity force. T

    occurs

    when:

    F

    L

    . B

    L

    -------- =

    W

    m

    • sin 9   A-8

    5730

    b . p

    2

    [

    VBR ] p

    2

    Ar =

      =

    12

    5730 32

    . . . .   A-4)

    From the

    geometry:

    Combining

    Eq. A-3

    and

    A-4.

    Ar

    becomes:

    1 2 • B

    L

    • E • I

    ArL

    = • • • • • • •

      A-9

    4 .

    5730

    . 12 . F

    L

    [

    1 2 • E . I . VBR ]

    Ar =

    4 . 5730 . 12 . F

    . . . . . .   A-5)

    In terms

    of

    rand Ar

    using the previously

    fined sign convention:

    Substituting equation

    A-4

    for

    Ar in A-2

    gives:

    4 . E . I

     W

    m

    . sin 9 / 12

     

    Fc

    =

     

    ArL =

     r -Ar

    and from the geometry:

      A-I0

    1 2 • E . I . VBR

    r -------------------

    4 . 5730 .

    12

    . F

    c

    . . . .   A-6)

     J 2 • VBR . E I

    Ar = • • • •

      A-II

    4 .

    5730

    12

    Fc

    A

    more

    convenient form of

    Eq. A-6 is

    achieved by

    solving for the critical hole curvature in terms

    of the buckling force:

    Combining

    Eq.

     A-9 . A-I0 and  A-II we get:

    r . F

    c

    .

    5730

    • 12

     J 2 E· I

    4

    VBR

    c

    =

    16

    W

    m

    . sin 9 . 5730

    • •  A-7

    4 . 5730 . - 12 . F

    L

    Solving for B

    L

    gives:

     J 2 • VBR . E I

     r

    4 5730·

    12

    F

    . . . .   A-12

    Solving for VBR:

     

    A-14

    Substituting

    A-12

    for B

    L

    in

    Eq. A-8

    gives:

    -4

    . 12 . r .

    FL

    2

    VBR·

    F

    L

    ------------------- - =

    W sin 9

     J 2

    E . I 5730 m

    In

    a borehole with positive hole curvature

    and

    compressive loads on the drillstring there are

    two

    modes

    of behavior.

    The

    drillstring can

    lie

    across

    the

    bottom

    of the hole

    as is

    depicted in Fig. 1 or

    the

    dri 11 st ri ng wi 11 be

    buckl

    ed as shown

    in

    Fig.

    2.

    Fig. 4

    shows

    the relationship between

    vertical build

    rate

    and axial force

    that

    separate

    the

    two

    areas.

    In

    a borehole with negative curvature. a

    drill-

    stri ng under a

    compress

    i

    ve

    load can function in

    three modes.

    For

    low loads the pi pe will 1ay on

    the bottom

    side

    of the hole as depicted in

    408

    -4 5730· 12   · F

     

    =

    L

     VBR

     J 2

    • E •

     

    A-13

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    7/16

    SPE/IADC

    21942

    FR NK J.

    SCHUH

    7

    -4

    5730

    . 12 • r •

    FL

    V R

    L

     

    2 • E • I

    Ar • r

    from Eq.

    A-I:

     

    A-19)

     

    A-IS)

    Ar • . . • • . • . .   A-21)

    5730

    • W

    m

    • sin 9

    F

    L

    Eq. A-IS defines the maximum negative curvature

    for which the pipe can

    be

    buckled. The previously

    derived

    Eq. A-6

    defines the minimum axial force

    required to buckle pipe in a decreasing hole curva

    ture. The point at which both equations are equal

    defines the minimum axial force for which the pipe

    can

    be

    buckled. This point is defined by equating

    Eq.

    A-6 and A-IS:

    4 • E I

    12

    and

    from the geometry:

      2 •

    E •

    I . L R

    4 .

    5730

    • 12 . F

    . •

     

    A-20)

    Substituting Eq.

    A-I9

    and

    A-20

    in A-IS yields:

    16 5730 W

    m

    · sin

    9

    L Rcb

    = -------=:....-_

      • F

    . . .   A-22)

    Equating

    Fe. and

    F

    L

    gives the desired minimum

    axial force

    tor which

    pipe can

    be

    buckled:

    Eq. A-21 defines the

    maximum

    lateral curvature

    L Rcb

    at

    which hel

    ical

    buckl ing can

    occur

    under

    an

    axial load of

    F.

    The equation applies

    whenever

    F exceeds

    the F

    c

    defined for

    straight

    inclined

    holes

    by Eq.

    A-I.

    NOMENCL TURE

    F

    P

    b

    V R

    c

    • Vertical hole curvature for

    which

    F

    c

    is

    the

    critical

    buckling force,

      deg/100

    ft .

    =

    Pitch length of a helical buckle,

     in. .

    = Radial

    clearance

    between

    the tool

    joints

    and wall

    of the hole,  in. .

    V R • Hole curvature   upward- downward,

      deg/100 ft .

    r

    = Hole curvature,  radius/in. .

    = Curvature eqUivalent to

    Arc,

      deg/100

    ft .

    = Young s

    modulus 29.6 x

    10

    6

    psi for

    s teel, psi .

    Axial

    compressive load,

     lbf .

    =

    Critical

    bucking

    force

      minimum)

    for

    curved

    borehole,

     lbf .

    • Minimum buckling force,  lbf .

    = Critical buckling force limit associated

    with the limiting minimum vertical

    curvature,

     lbf .

    • Moment of inertia of pipe body,  in.

    4

     

    L Rcb

    = Critical lateral curvature that prevents

    helical buckling,   deg/100

    ft .

    4

    5730

    12

    . r

    Fcb

    V Rcb =

      2

    E • I

    16 5730

    W

    m

    . sin 9

      2

    Fcb

    .

    . • .   A-IS)

    and

    the corresponding hole curvature

    is :

    • A-17

    [

    E I W . 9]

    1/2

    F

    b.

    [ - fJ .

    __

    ·_m=-·_S_ln_

    12

    • r

      e

    can also estimate the effect of

    lateral

    hole

    curvature on the critical buckling force.

    This

    form

    of analysis suggests that

    small

    values

    of lateral hole curvature should not alter the

    magnitude

    of the critical buckl ing force. How-

    ever, fo r high curvatures, buckling can be

    prevented.

      e

    have derived a relationship that defines the

    minimum

    late ra l hole curvature that will prevent

    buckling. The critical

    lateral

    curvature that

    will prevent buckling

    is

    depicted

    in

    Fig.

    25. The

    critical condition occurs when the radial clear

    ance equals the radial offset

    caused by

    the

    later

    al

    hole curvature. This occurs

    when:

    409

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    8/16

    8

    CRITICAL BUCKLING

    FORCE

    AND STRESSES FOR

    PIPE

    IN INCLINED

    CURVED

    BOREHOLES

    SPEjlADC 2

    VBRcb - C ri tical vertical build

    rate

    hole

    curvature for buckling, degjl00 ft .

    The

    angl e ;

    is

    re1ated to hole curvature b

    the following:

    APPENDIX

    B

    Since the bending stress is

    b • L • F • j

    M

    m

      -

    2 . sin Uj2)

    9

    • Buoyant weight of pipe,  lbjft .

    - Change in radial clearance due to hole

    curvature;

    +

    for positive curvature,

    - for negative curvature,  in. .

    Net

    pipe deflection for

    critically

    dropping hole curvature,  in. .

    - C ri ti ca l Ar that prevents buckling

    in a dropping inter val,

     in. .

    -

    Hole

    angle

    from

    vertical,   deg).

    b • L

      -

    2

    and

    • • • • • • • • • • • • • •  B-5

    • • • • • • • • . • B-6

    Bending Stresses

    The

    maximum

    bending st re sse s in buckled pipe can

    be determi

    ned from

    the expected curvature of the

    helically buckled pipe and the additional bending

    induced by the flex of the pipe body between the

    tool

    joints.

    API

    has published

    5

    equations for

    computing

    the

    maximum bending s tr es se s of

    drill

    pipe in tension

    in

    curved

    boreholes.

    These

    equations are based

    on beam column

    equations

    that neglect gravity loads. We have developed

    similar equations for bending s tres ses of drill

    pi pe in curved boreholes

    under compress

    ive loads.

    Roark has deriv ed

    the

    appropriate basic beam

    column equations

    that

    apply to the problem of

    drillpipe

    under compressive loads

    in

    a

    curved

    bore

    hole. Roark s equations are for a simply support

    ed

    beam

    column to

    which

    are applied equal

    and

    opposite

    bending

    moments at the ends.

    The

    rele

    vant equations are:

    H1

    ; - ----- tan Uj2)

     B-1

    F • j

    . . • . . • . . . . . .

     B-3

    Substituting

     B-5

    into B-I0):

    . . . . . . . . .

     B-8

    • • • • . . • • • • . . B-7

    • • . . .

      •

    B-9

    b . E . U . 00

    S  

    m

     

    sin Uj2)

    M 00

    S =

    _ 1

    __

    m

    I 2

    ; L

    a • - . -  • •• B-I0)

    2 2

    the

    maximum

    bending stress for drillpipe und

    compressive load in a curved borehole

    becomes:

    y = a + rc

    from the geometry

    The

    above equation only

    appl

    ies if the center

    the pipe span does not touch the wall of th

    hole.

    The

    limiting condition

    is

    depicted

    Fig.

    18

    where the center of the pipe just touch

    the wall of the hole. For curvatures or load

    greater than indicated, some portion of the pip

    body would be in contract with the hole.

    For

    cu

    vatures or loads

    equal

    to or 1ess than depi cte

    the pipe

    body

    would

    not

    be

    supported

    by

    the

    wa

    of the hole

    and

    the

    stress Eq.  B-8 would

    appl

    When the pipe

    body

    just touches at the center

    the span

    • . • • . • .  B-2

    [

    1 -

    cos Uj2 ]

     

    -

    F

    cos Uj2

    H1

    M

    m

    =

     

    cos Uj2

    and   B -ll) into

     B-9

    gives:

    These

    equations can

    be

    adapted to the problem of

    drillpipe in a curved borehole by equating the

    pos

    it

    i

    on

    of the

    ends

    of the beam column to the

    ends of the pipe at the tool

    joints. See

    Fig.

    17. Equating the unknown end moments M

    1

    in

    Eq.

     B-1

    and  B-3 gives the following equation

    for the maximum moment:

    b • L2

    a=

    8

    •••••••••••••

     B-11

    ; • F • j

    M

    m

    =

    •• ••• •••••

     B-4

    sin Uj2)

    b • L2

    Y -

      + rc  • ••••• • B-12

    8

    410

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    9/16

    SPE/IADC 21942

    FR NK J . SCHUH

    9

    Combining Eq. B-1 and B-2 and

    solving for y gives:

    y • j . . tan U/4

    Equating

     B-12) and

     B-13)

    . . • • . . . •

     B-13)

    4.

    If

    there

    is

    pipe body contact, determine

    by

    trial and error a pipe joint length that

    would just

    touch the wall of the hole

    and

    use this pipe length in Eq. B-8 to calculate

    the maximum bending

    stress.

    The curvature produced

    by buckl

    i

    ng has been

    de

    fined

    by lubinski s

    equation

    45:

    4 . 1 2 • r

    bb • • . . . . . . .  B-17)

    p2

    +

    4 1 2 r

    2

    • B-14)

    2

    j . b . l tan U/4

    l2

     

    rc •  

    8

    This simplifies to :

    Substituting Eq.

    A-3

    for P and simplifying gives:

    3. If there is no pipe body contact, use Eq.

    B-8 to calculate the bending stress using

    the

    buckl

    i

    ng

    curvature in place of the hole

    curvature in Eq.

    B-8.

    Eq.

    B-15 defines the hole curvature where the pipe

    body just

    touches in the center of the

    span as

    well as the

    maximum

    hole curvature for

    which

    Eq.

    B-8

    defines the maximum bending stress.

    The maximum

    bending stress for drillpipe for

    which

    a portion of the pipe body touches the wall of the

    hole can be calculated

    by:

    1

    Solving Eq.

    B-15

    by trial

    and error for a

    pipe length that

    would

    just touch the

    wall of the hole for the defined parame

    ters. The best form for

    an

    i terati

    ve

    solution

    of l i s :

    2.

    Using

    that

    length solve Eq.

    B-8

    for the

    maximum bending

    stress.

    In this case, the maximum

    bending

    stress would

    occur at the two points in the pipe

    body just

    be

    yond the portion touching the wall of the hole.

    The

    bending

    stresses on

    buckled pipe can be deter

    mined

    by

    the following steps:

    1. Determine the maximum curvature of the heli-

    cally

    buckled pipe.

    2. Determine   the pipe body is touching the

    wall of the hole

    when

    subjected to a hole

    curvature equivalent to the curvature of the

    helix.

    2 .

    rc

    . .

     B-21)

    • . . . . . . .  B-20)

    . . . . . . . . .  B-18)

     • • B-19)

      r

    +

    jArl . F

    2 • E I

    r F

    bb   -

    2 • E • I

    r F   I 1 2 V R I

    bbm =  

    2

    E ·

    I

    8 · 5730

    .

    12

    1

    2 . E • I

    +

    r

    bb

    r .

    F

    2 E I

    and

    since

    »r

    r .

    F

    2 .

    rc

    b

    c

    = . . . .

     B-22)

    j . l . [tan U/4 - U/4]

    In

    a curved borehole with buckled pipe, the effec

    tive radial clearance will range from r

    + Ar

    to r - Ar. The highest helical curvatures and

    bending stresses

    will occur in the portion of the

    curved hole where th e radial clearance

    is

    r   Ar. The maximum curvature will therefore

    be:

    The

    maximum curvature that will not allow pipe

    body contact

    becomes:

    If  bm

    is

    1es s than be. th e maximum

    bending

    stress is

    calculated directlY from Eq.

    B-8.

    If b

    c

    is less than

    bbm

    then Eq.

    B-22

    must be

    so

    1

    vea by tri

    a1 and

    error

    for a value of l

    that

    makes

    b

    c

    = bbm

    This value of l

    must be used

    in Eq.

    B-8 to calculate

    th e maximum

    bending

    stress.

     

    B-15)

    . . . . . •

    B-16)

    tan U/4

    2 . rc   · U

     

    b •

    j

    4

    b

    =

     

    j . l . [tan U/4 - U/4]

    l

    411

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    10/16

    10

    CRITICAL BUCKLING FORCE AND

    STRESSES

    FOR

    PIPE IN INCLINED CURVED BOREHOLES

    SPE/IADC

    21

    APPENDIX C

    NOMENCLATURE

    APPENDIX B

    M

    m

    =

    Maximum moment in the center of the span,

      in.

    lbf).

    rc = Radial clearance between the tool joint and

    pipe

    body

    of

    drillpipe,

      in.).

    Sm

    = Maximum

    bending s tr es s, p si ).

    U

    =

    L/j

    . . . .

      C-2)

    r F

    2 • E

    R = 

    1. The lateral contact force of buckled pipe

    the

    wall

    of the hole just

    at

    the critica

    buckl i

    ng

    force.

    2. The net

    lateral

    contact force considerin

    the

    effect

    of the gravity force on the pip

    between the pipe

    and

    the hole

    at

    the top

    the arch of the buckled pipe.

    3. The

    ratio

    of the frictional drag betwe

    buckled

    pipe and nonbuckled pipe that occu

    at the critical buckling force.

    F

    Lcf = • • • • • • • • • • •   C-3)

    2 R· 12

    You will note

    that

    the Cheatham equation

    diffe

    from

    the Pasley equation by the square root

    two. Cheatham presents some impressive eviden

    supporting its applicability.

    These

    include:

     

    That Pasl ey and Dawson

    merely

    defined t

    axial force at which the pipe would beg

    snaking across the bottom of an inclin

    hole r athe r than the force required to rai

    the pipe

    up

    into a full helix.

    2.

    It matches

    test

    data collected

    by

    Lubins

    and Woods and an

    equation a ttribu ted

    Lubinski from unpublished works.

    3.

    It

    is reasonably close to an empirical form

    la first published

    by

    Dellinger of Mobil.

     

    il e the author is ne i th er inc 1i ned

    nor

    probab

    capable of critically reviewing the derivation

    we

    have

    combined the two

    critical

    buckl ing

    equ

    tions with other publ ished relationships that r

    late to buckled pipe and derived some significa

    factors

    that we believe strongly supports t

    Pasley Dawson equation as the appropriate val

    for

    critical

    buckl

    ing.

    The

    key

    equations are t

    Lubinski equations that define the curvature

    buckled pipe and

    Mitchell s

    equation

    6

    th

    defines the

    lateral

    contact force between the pi

    and the wall in

    th e

    hole fo r buckled pip

    Lubi

    nski  s equation for the curvature of

    buckl

    pipe is

    as

    follows:

    and Mitchell s equation for the

    lateral

    conta

    force of buckled pipe on the wall of the hole

    as

    follows:

    If we look at the case for buckled pipe in a hor

    zontal hole just at the critical buckling force

    defi ned

    by

    the two authors, we can

    combi

    ne th

    equations for

    critical

    buckling force, bucklin

    curvature and lateral contact force to define:

    . .   C-l)

    s; n

    B]

    [

    S E · rI

    Fcc =

    a • The deflection of the center of a circular

    arc as indicated in Fig. IS.

    b • hole curvature,   rad/in.).

    Bb

    • Curvature of a he lica l buckle,   rad/in.).

    Bbm

    =

    Maximum

    curvature of helically buckled

    pipe in curved borehole,   rad/in.).

    b

    c

    • Curvature that

    just

    allows pipe body

    contact at center of span,

      rad/in.).

    E •

    Young s modulus

    29.6 x

    10

    6

    for

    steel,

      psi).

    F • Axial load

    at

    end of

    beam,

      lbf).

    =

    Moment of inertia for pipe

    body,

      in.

    4

     

    j =   • I/F)

    1/2,

      i n . ) .

    L = Length of

    beam

    column   one joint of drill

    pipe or the distance

    from

    a tool

    joint

    to

    the center support pad of Heviwate pipe),

      in.).

    Ml • Moment applied

    at

    each end of the

    beam,

      in.

    1bs) .

    00 = Outside diameter of pipe

    body,

      in.).

    r =

    Radial

    clearance between tool joints and

    ho1

    e

    ID,   i

    n . ) .

    y = Deflection

    at

    cente r of the span,   in.).

    VBR· Vertical hole curvature, deg/l00

    ft.) .

    = Deflection angle at the end of the

    beams,

      rad).

    Critical Byckling for Straight Inclined Holes

    One

    of the

    dilemmas

    facing a

    high

    angle or horizon-

    ta l

    well

    designer

    is

    the selection of the

    critical

    buckling equation for straight inclined holes.

    The two most prominent choices are the Pasley/

    Dawson equation see Eq. 1) which has been select-

    ed

    by the author and the Cheatham, Chen and Lin

    equation given below.

    412

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    11/16

    SPE/IADC

    21942

    FRANK

    J.

    SCHUH  

    The results of

    this

    evaluation are included in

    Table C-1.

    Comparison of Critical

    Buckling Force

    Equations

      Cheatham

     

    Chen   Lin

    Combining

    the equations

    shows

    that the

    lateral

    contact force generated by the buckled pipe using

    the

    Pasley/Dawson

    equation is numerically

    equal

    to

    the

    weight

    per foot of the subject pipe.

    If

    the

    Cheatham

    equation is used, one determines that the

    lateral contact force at the critical buckling

    force is equal to two times the

    buoyant

    weight of

    the pipe. In a horizontal hole, the net contact

    force

    between

    the pipe and the

    wall

    of the hole

    is

    the vector sum of the 1atera1 contact forces due

    to buckling and the gravity forces. See Fig. 26.

    Si

    nee

    the 1atera1 contact forces due to

    buckl

    ing

    are

    always

    exerted

    on

    the pipe in a direction per-

    pendicular to the wall of the hole and the gravity

    forces act

    vertically

    downward the net force is

    the radial vector

    component

    of these two direction-

    al

    forces.

    At

    the very top of the hole

    where

    the

    buckled pipe

    has

    been pushed up to contact the

    wa   of the hole, the net force

    is

    the numeri ca1

    difference between the lateral contact and the

    buoyant weight

    of the pipe. If the

    Pasley/Dawson

    equation is

    used

    to define buckling, the net con

    tact force at the critical buckling load

    is

    found

    to

    be

    exactly zero. With the Cheatham relation-

    ship, we find that there

    is

    a large net force

    which is numerically equal to one times the buoy

    ant weight per foot of the pipe.

    The most

    import

    comparison of the

    two

    equations is

    in the defini tion of the net contact force between

    the critically buckled pipe and the

    wall

    of the

    hole at

    the

    crest

    of the arch described by a

    helical buckle in a horizontal hole.

    The

    Pasley/

    Dawson equation suggests that the critical buck

    ling force

    pushes

    the pipe up to the top of the

    hole with

    positive net forces

    along al l

    of the

    arch

    except at the very top where the pipe just

    barely contacts the top of the hole. It seems

    reasonable that a decrease below the critical

    buckling force would tend to drop the pipe away

    from the top of the hole and

    an

    increase would

    merely

    cause the contact force to increase. The

    Cheatham equation suggests that there

    is

    a very

    large contact force

    between

    the pipe at the top of

    the arch

    when

    the pipe

    is

    under the Cheatham

    Lateral contact force of

    buckled pipe at the critical

    buckling force,  lbf/ft

    Net lateral contact force

    between the pipe and hole

    at

    the top of the arch of the

    buckle,  lbf/ft

    Ratio of frictional drag

    between

    buckled pipe and

    nonbuckled

    pipe at the

    critical

    buckling force

    T ab le C -l

    o

    1 2

    413

    critical buckl ing load.

    It

    would appear that

    one

    would have

    to significantly decrease the axial

    force below

    Cheatham s critical

    buckling

    force.

    before the net forces

    would

    permit the pipe to

    begin to

    fall

    away from the top of the hole.

    This

    is contrary to the concept of a critical load.

    The

    frictional force of moving buckled pipe is

    equa1 to the net 1atera1 contact force of the

    buckled

    pipe

    on

    the

    wall

    of the hole times the

    coefficient of friction. For nonbuckled pipe, the

    frictional force is

    equal

    to the coefficient of

    frict ion times the buoyant weight per foot of the

    pipe. Since the

    lateral

    contact force is exerted

    outward on the hole and the gravity force

    is

    always downward can be deduced that the

    decrease in net force

    on

    the top half of the hole

    due to the gravity force

    is

    exactly offset

    by

    the

    increase in the net contact force in the

    bottom

    half of the hole.

    Thus

    the frictional force for

    buckled pipe is simply the lateral contact force

    due to buckling times the coefficient of fric-

    t ion.

    We

    can, therefore, compute the

    change

    in

    frictional force when pipe just buckles by compar

    ing the lateral contact force of the

    buckled

    pipe

    to the

    buoyant

    weight per foot of the pipe.

    If

    the Pasley/Dawson equation

    is

    used to represent

    the critical buckling force, we find that the fric-

    tional force to move buckled pipe at the critical

    buckling force is exactly the

    same as

    the

    friction-

    al

    force of

    nonbuckled

    pipe at that

    same

    load con

    dition.

    With

    the Cheatham equation, we find that

    the frictional force for the

    buckled

    pipe would

    be

    twice as large as the frict ional force for nonbuck

    led pipe at

    this same

    loading condition.

    The field observations of wells subjected to

    buck

    ling loads,

    though somewhat

    limited, suggests that

    there are no noticeable surface effects when

    one

    exceeds the critical buckl ing force. Since the

    surface measurements would only be effected by

    friction forces,

    we

    believe that the field observa-

    tion

    is better supported

    by

    the

    Pasley/Dawson

    equation than by the Cheatham equation where a

    significant

    change in

    frictional

    loads

    should

    occur.

    NOMENCLATURE

    APPENDIX

    C

    E = Young s

    modulus

    29.6 x 10

    6

    psi for

    steel,  psi .

    Fcc =

    Cheatham derived critical buckling

    force,

     

    bf).

    I   Moment of

    inertia

    of pipe body in.

    4

     

    Lcf

    =

    Lateral contact force

    between

    pipe or

    buckled pipe and wall of the hole,

     lbf/ft .

    r = Radial clearance between the tool joints

    and

    wall

    of the hole,  in. .

    R

    = Radius

    of curvature of

    buckled

    pipe,  in. .

    W

    m

    =

    Buoyant weight of pipe,

     lb/ft .

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    12/16

      2

    CRITICAL

    BUCKLING

    FORCE  N STRESSES FOR

    PIPE

    IN INCLINED CURVED BOREHOLES

    SPE IADC

     

    /BOREHOLE

    / NON BUCIQ ED P I P ~ _

     

    NON BUClQ ED

    PIPE

     

    - I I I I ' ~ B ~ O R ~ E ~ H O L ~ E ~ - - - - - -

    Fig

    5

    - NON BUCKLED PIPE

    IN

    DROPPING CURVE AT LOW LOADS

    Fig

    1

    NON-BUCKLED PIPE

    IN BUILD CURVE

    -;::z

     

    BOREHOLE

    BOREHOLE

      BUC= ;

    Fig 6. - PIPE BUCKLED

    IN

    A

    DROPPING

    CURVE

    Fig 2

    - PIPE BUCKLED

    IN

    A BUILD CURVE

     

    BOREHOLE

      -

    NON BUCIQ ED

    PIPE

     

    ig   NON-BUCKLED PIPE IN DROPPING CURVE

    AT

    HIGH LOAD

    Fig 3. - COMPARISON BUCKLED PIPE IN CURVED WITH STRAIGHT HOLE

      EQUIVALENT

     / SIZED

    STRAIGHT

    BOREHOlE

    Fig 8 - BUCKLING IN A DROPPING INTERVAL

    R

    ~

    Fig

    4 - BUCKLING IN A BUILD INTERVAL

      ~

    borehol

    Fig 9. -

    HOLE

    CURVATURE

    THAT

    PREVENTS

    BUCKLING

    414

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    13/16

    SPE/IADC 21942

    FRANK J

    SCHUH

    13

      \

     

    \

     

    \

    I

    BU

     

    ;{

    1/

    \

    1/

    \

    j .

    \

     

    1/

    /

    V

    II:IU

    ueg

     

    8.5

    in .

    e

     

    10

    IPPi

    Mtd

    j

    IoRI

    l L

    ]

    ~ I P E

    IN01

    BI

    CKl

    ED

    0

    20

    90

    CRITICAL BUCKLING IN CURVED

    BOREHOLES

    4.5 in 16.6

    Ib f t

    Grade E DRILL PIPE

    Range 2

    Pipe

    with 6 1 4

    in . Tooljoints

    100

    o

    -12-10

     8 6 4 2

    0 2 4 6 8 10

    VERTICAL

    BOLE CURVATURE   del 100 ft

    Fig

    12. - BUCKLING OF 4.5 in DRILLPIPE

    ti 80

    :2

    8 70

     

    60

    m 50

    I 40

    30

     

    \

    II

     

    \

    ~ U C

    a Et

    : 1:1

    /

     

    1/

     

    1/

    /

    V

    1:11

    ae

    ~ : :

    gle

    p il l

    Ie

    pp

    RM

    Ild

    I1RTI.

    Pl PF

    BUI

    KLEp

    0

    90

    20

    CRITICAL BUCKLING IN

    CURVED BOREHOLES

    5 in 19.5 Ib/f t . Grade E DRILL PIPE

    Range 2 Pipe

    with 6 3 8

    in . Tooljoint.s

    100

    80

    8

    70

     

    o

    -10

     8 6 4 2

    0 2 4 6 8 10

    VElmCAL

    BOLE CURVATURE

      del 100 ft.

    Fig

    10. - BUCKLING OF 5 in . DRILLPIPE

    60

    m

    50

    I

    40

    30

    ,

    II

      \

    /

    ~

    B

    ~

    r;{ ,

    /

    \

    /

      \

    V

     

    I

      \  

    \

    If

     

    V

    9

    _ ~ e ~

    AI

    2:

    1

      ;

    V

    D

    1m

    r

    NI)T B1

    C

     LEP

    CRITICAL BUCKLING IN CURVED BOREHOLES

    3.5 in 13.3 lb f t

    Grade

    E DRILL PIPE

    Range 2

    Pipe

    with

    4 3 4

    in . TooIjoints

    100

    o

    -1 1 12-10-8-6-4-20 2 4 6 8 101214

    VElmCAL BOLE CURVATURE  

    del 100 fl

    Fig

    13. - BUCKLING OF 3.5

    in

    DRILLPIPE

    90

    ti

    80

    :2

    g

    70

     

    60

    m

    50

    In

    =

    40

    8

    30

    20

    10

     

    ~ U C

      t

      1:1

     i

     

    stl

    j

     1

    ~

    1/

    :0

     

    /

    I ~

    /

    V

    Ih/

    in he

    11 pp

    g M

    lid

     

    IRTI

    P1PF.

     {OT

    BU

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    14/16

    \

    /

    HE

    ~

    ~

     

    \

    BU

     

    \

     

    \

     

    \

    1

    /

     

    /

    V

    aeg AD

    ~

    in .

    Ho e

    10

    ppg MlJd

    NOT Bt

    CKI

    ED

    o

    -12-10

     8 6 4 2 0 2 4 6 8 10

    VERTICAL

    BOLE

    CURVATURE  

    de./l00

    It

    Fig 16. BUCK JNG

    OF

    3.5 in

    HEVlWATE

    90

    . ;

    80

    :2

    0

    70

    0

     

    60

    50

    I

    40

    u

    30

    20

    10

    P

    [PE

    /

    BU

     

    /

    /

     

    /

     :II

      ~ ~

    fie

     

    tc

    pp

    I

    M

    ild

    BU<

    KLED

    0

    o

    -10  8 6 4 2 0 2 4 6 8 10

    Vl:RTICAL BOLE

    CURVATURE  

    de./l00

    ft

    Fig 14. -jBUCKUNG

    OF

    5

    in HEVlWATE

    20

    90

    80

    8 70

     

    CRITICAL BUCKLING FORCE   ND STRESSES FOR

    14 PIPE IN INCLINED CURVED BOREHOLES SPE/IADC 21

    CRITICAL

    BUCKUNG

    IN

    CURVED BOREHOLES CRITICAL

    BUCKUNG

    IN

    CURVED BOREHOLES

    5 in

    49.3 Ib/f t

    HEVlWATE DRILL

    PIPE 3.5

    in 25.3

    Ib/f t

    HEVlWATE DRILL

    PIPE

    Range 2

    Pipe

    with 6 1/2 in . Tooljoints Range 2 P ip e w ith 4 3/4 in Tooljoints

    100 100

    I

      L 2 l · ~ 1

    fig 17

    - MAXIMUM BENDING STRESS WITH COMPRESSIVE AXIAL LOAD

    Fig 18. -

    CENTER OF

    PIPE BODY JUST TOUCHING

     

    ~ V

    ~

    r

    /

    Buc

    /

    1/

    /

     

    /

     

    5

     riB:

    :fie

    l

    pp

    g

    M

    BU

    KLED

    90

    10

    20

      R I T I ~ e K U N IN CURVED

    BOREHOLES

    4.5 in 4 UJ lb/ft HEVIWATE DRILL PIPE

    Ranle 2 c ~ l p e

    with 6 1/4

    in. Too ljoint s

    100

    o

    -10

     8 6 4 2 0 2 4 6 8 10

    VERTICAL HOLE CURVATURE   de./l00 ft.

    Fig 15. BUCKUNG

    OF

    4.5 in HEVlWATE

    80

    § 70

     

    416

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    15/16

    SPE/IADC 21942

    FRANK

    J. SCHUH

    15

    MAX BENDING STRESS IN CURVED BOREHOLES

    3.5

    in

    13.3 Ib/f t

    Grade E

    DRILL

    PIPE

    Range 2 Pipe

    with

    4 3 4 in .

    Tooljoints

    2 5 - r - - - - r - ~ 7 t - - - . - . . . . . - - - .

     .

     

    MAX

    BENDING STRESS IN CURVED

    BOREHOLES

    5

    in

    19.5 Ib/ft Grade E DRIlL PIPE

    Range

    2 Pipe

    with

    6 3 8 in .

    Tooljoints

    25 ... .... . . ... ...

    . . _

    In

    15.

    rn

    15

    n

    rn

    E

    E

    u

    u

    I

    is

    10

    =

    10

     

    II

    III

    I

    I

     

    5

    5

    °1

    90  

    6.125

    . ole

    10

    pIlg

    Mud

    0

    1

    30

    40

    50 60

    0

    10

    20

    30

    40

    AXIAL COMPRESSIVE

    LOAD

      1

    lb

    AXIAL

    COMPRESSIVE LOAD

     

    1

    lb

    Fig

    19. STRESSES

    ON

    5 in DRILlPIPE

    Fig

    21. STRESSES ON

    3.5

    in DRIIJ..PIPE

     Iii

    20

    + - ~ ~ ~ ~ ~ - - : = . . . . . . . . : J . . . . . ~ - l - - - ; - - - : : : : - I

    Po

    g

    o

     

    6000

    0

    0

    0

     

    ft..

     

    8

    de,. 1

    ....

     

    ST luTED

    FATI 11:

    bo ft..

     

    14

    deg/

    1

     

    10

    deg/

    1

    bo ft..

    a

    lieg/

    1O

    b ft..

    on

    .

    .

    8.5 .

     o

    10 I

    IPg

    Mu

    +l2

    or  

    deg/

    00

    ft.

    o

    o

    5

    :MAX BENDING STRESS IN CURVED BOREHOLES

    5 in

    49.3

    lb/ft HEVlWATE DRILL PIPE

    Range 2 Pipe

    with

    6 1 2 in.

    Tooljoints

    25

     Iii

    20

    Po

    g

     

    500

    0

    0

    0

    MAX BENDING STRESS IN CURVED BOREHOLES

    4.5

    in 16.6

    Ib/f t

    Grade E

    DRILL

    PIPE

    Range

    2 Pi pe w ith

    6 1 4

    in .

    Tooljoints

    25

    - r - - - ~ - - ~ - ~ : f - - - , , . . . - 

    .

     

    , .

    t 20

    g

    o

     

    AXIAL

    COMPRESSIVE LOAD

     

    1 lb

    Fig 20. STRESSES

    ON

    4.5

    in

    DRILlPIPE

      XI L

    COMPRESSIVE LOAD

      1 lb

    Fig 22. STRESSES ON 5

    in.

    HEVIWATE

    417

  • 8/19/2019 SPE 21942critical Buckling Inclined MS

    16/16

    16

    CRITICAL BUCKLING FORCE

      ND STRESSES FOR

    PIPE IN INCLINED

    CURVED

    BOREHOLES

    SPE IADC

    2

    net cont ct force

     uckling

    cont ct

    for

    HALF PITCH L N G T H ~

     uckling nd gr vity vectors

    Fig

    25

    LATERAL HOLE CURVATURE THAT PREVENTS BUCKL

    50

    0

    0

    0

    0

     

    1 0

    0

    f t

    . - -

    15\ deg

     

    . .

    ESTIlot

    T1i n

    I

    MIT

     

    I1nn

    ft

    1 4

    L .

    eg/

    1OO

    ft..

    10

    6

    d

    g/100

    t..

    2

    AI

    gle

    1

    ppg

    M

    Id

      2

    pr  2  

    eg/l00

    ft .

    o

    o

    MAX BENDING STRESS

    IN

    CURVED BOREHOLES

    4.5 in 41.0

    Ib/f t

    HEVIWATE

    DRILL

    PIPE

    Range

    2

    P ipe w ith

    6 1/4

    in TooIjoints

    25

    AXIAL COMPRESSIVE LOAD   1000

    lb

    Fig 23 STRESSES ON 4.5

    in

    HEVIWATE

    ii

    20

    c

    c

    c

     

    III

    15

    III

    CI

     i

    10

    EI

    i

    5

    MAX

    BENDING STRESS

    IN

    CURVED BOREHOLES

    3.5

    in

    25.3 Ib/f t

    HEVIWATE

    DRILL PIPE

    Range 2

    P ip e w it h

    4 3 /4

    in. TooIjoints

    25

    _r_ r r . . . .. __.

    Fig 26 HORIZONTAL BUCKLING

    FORCES

      PASLEY DAWSON

    CRITICAL

    FOR

    i

    20

    c

    g

     

    I

    10

    - f - - - - := : I ; ; ;ooo-=-; - - - -+=_ 1

      2

    0  2

    deg/ 00 ft .

    40

    0

    00

    o   - . . . . . ~ . . . . . _ r ~ . . . . . . . . . - I o ~ . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . 4

    o

    AXIAL COMPRESSIVE LOAD

      1000

    lb

    Fig 24 STRESSES ON 3.5

    in HEVIWATE