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Confidential SPE/BSEE Source Control Forum May 2015

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Page 1: SPE BSEE Source Control Forum

Confidential

SPE/BSEE Source

Control Forum

May 2015

Page 2: SPE BSEE Source Control Forum

Confidential Confidential

Wild Well’s

15 Year Historical Analysis

35 Fires, 16 Bridged & 12 Broached

5 Relief Wells Were Needed 10 Inland Waters 2 Jack-up 11 Platform 9 Deepwater

32 Offshore/Deepwater Blowouts

The following statistics represent incident responses performed only by Wild Well

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Wild Well’s

15 Year Historical Analysis

Operational Setting Well Type

Page 4: SPE BSEE Source Control Forum

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Wild Well’s

15 Year Historical Analysis

Responses Needed

Page 5: SPE BSEE Source Control Forum

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Wild Well’s

15 Year Historical Analysis

Responses Used

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Surface Stack Concerns

• Capping stack deployment concerns

– Availability of capping stack, when needed for

emergencies

– Access to proper sized BOP’s

– Potential for single well event to escalate into

multiwell event

– Access to wellbay area

– Structure/wellbay damage may inhibit water curtain

– Structure/wellbay damage may inhibit capping

– Egress/Exit onto structure difficult

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Source Control Concerns

• Surface capping equipment not organized in same

manner as subsea capping systems

– Personnel centrally located

– Equipment staged in Gulf Coast Region

• Organized as ready, demonstrable system

– First 24 hours, reactionary in nature

– Never waiting on capping equipment

• All capping equipment designed for rapid deployment

• Marine Vessel’s will take most time for proper positioning

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Capping Stack & BOP Availability

• Wild Well, Weatherford WellCat and Patterson Rental Services represent

nearly 100% of pressure equipment call-outs for well control incidents.

• Smaller diameter capping stacks are also readily available

• Additional components (spools, valves, flutes, etc.) would be available or be

fabricated as to necessary specifications. *Survey conducted by Steve Norris, VP BTI from 5/4-8/2015

More than 660* BOP’s available

Sizes: 7” to 16-3/4” Dia. Pressure: 5M, 10M, 15M)

Type U Design

Riser to Wellhead

16-3/4” Capping

Stack

Two Overboard Divert Valves

Two Overboard Divert Lines (only one installed at the time)

Venturi Pipe or 13-5/8” BOP for Snubbing Unit (as shown)

Two (2) 16-3/4” BOP

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Equipment Response for

Capping, Snubbing or Critical Well Service

• Wild Well, Patterson Rental, Weathford WellCat

– have never encountered an inability to provide equipment

on time sensitive response basis

• During emergencies, companies work together and

cooperation is beyond competition

• Capping Stacks normally assembled in 12-24 hours

– Delivery to dockside normally 12-24 hours prior to loading

on vessel

– Outfitting with special rubber goods (H2S, CO2, High

Temperature) require OEM interfacing and adds time

• Working fast is not necessarily working smart or safe

• Exclusive transportation from Crocker Trucking (no wait)

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Current Response Capabilities

Well Control Specialists 21

Safety Response Specialists 5

Well Control Engineers 18

Subsea/Well Engineers 12

Marine Well Supervisors 12

Engineers/Emergency Responders are full-time employees, not part time

consultants

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Case History #1 – Eugene Island

• 12-14 hrs after cementing 10-3/4” casing at 1700 ft

– installation of the starting head with base plate was being conducted.

• During welding operations of the base plate to 24” conductor casing, vapors were observed coming from:

– 24” x 10-3/4” Annulus

– Had an opened 6” valve at +10 ft level on 24” conductor

• Unable to halt flow, platform and jack-up abandoned

• Flow sharply increased (flow over crown)

• Wellhead blew off striking beams

• Well caught on fire

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Chain of Events (Continued)

Blowout (Crews Evacuated)

After Fire & Derrick Collapse

Well Bridged Over

Laid Over BOP Stack

Drilling Package Resting on Platform

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Assessment

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Forward Plan

Phase 1: Install competent diverter system (capping stack) onto blowout well

– Remove necessary debris from both the rig and platform

Phase 2: Gain re-entry of an adjacent well for dynamic kill

Phase 3: Gain re-entry of the blowout well

Back-up: Spud relief well within 1000 ft. using spot charted Jack-up

– Drill and range relief well as back-up

Page 15: SPE BSEE Source Control Forum

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Phase 1: Install Diverter

Remove Debris Clean Off Soil Install 24” Conduit Over 20”

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Diverter Installed (Continued)

24” Conduit Over Plugged 20”

Slip on Wellhead

Diverter Installed

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Phase 2: Gain Re-Entry to Nearby

Well for Dynamic Kill

Remove Debris (Drilling Package) Near-by Well Prepped for Dynamic Kill

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Phase 3: Gain Re-Entry to Blowout

Well

Install Snubbing Unit and BOPs Pump and Dynamically Kill Well

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Inland Barge Capping

Installing the Capping BOP

Securing the BOP to the Wellhead

Well On Fire Requiring Debris Removal

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Summary Comments

• 40 year history has shown ability to mitigate ALL well control problems

– Never walked away from a well

• Equipment readily available within the US for any type of problem

• Expertise lies in having

– Knowledgeable personnel for planning and executing safest procedures

– Well maintained ready-to-go emergency equipment

– Large variety of emergency equipment for greatest flexibility

– Ability to improvise, as each well control situation is completely unique.

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Thank you……… Please visit wildwell.com