spe bsee source control forum
TRANSCRIPT
Confidential
SPE/BSEE Source
Control Forum
May 2015
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Wild Well’s
15 Year Historical Analysis
35 Fires, 16 Bridged & 12 Broached
5 Relief Wells Were Needed 10 Inland Waters 2 Jack-up 11 Platform 9 Deepwater
32 Offshore/Deepwater Blowouts
The following statistics represent incident responses performed only by Wild Well
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Wild Well’s
15 Year Historical Analysis
Operational Setting Well Type
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Wild Well’s
15 Year Historical Analysis
Responses Needed
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Wild Well’s
15 Year Historical Analysis
Responses Used
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Surface Stack Concerns
• Capping stack deployment concerns
– Availability of capping stack, when needed for
emergencies
– Access to proper sized BOP’s
– Potential for single well event to escalate into
multiwell event
– Access to wellbay area
– Structure/wellbay damage may inhibit water curtain
– Structure/wellbay damage may inhibit capping
– Egress/Exit onto structure difficult
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Source Control Concerns
• Surface capping equipment not organized in same
manner as subsea capping systems
– Personnel centrally located
– Equipment staged in Gulf Coast Region
• Organized as ready, demonstrable system
– First 24 hours, reactionary in nature
– Never waiting on capping equipment
• All capping equipment designed for rapid deployment
• Marine Vessel’s will take most time for proper positioning
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Capping Stack & BOP Availability
• Wild Well, Weatherford WellCat and Patterson Rental Services represent
nearly 100% of pressure equipment call-outs for well control incidents.
• Smaller diameter capping stacks are also readily available
• Additional components (spools, valves, flutes, etc.) would be available or be
fabricated as to necessary specifications. *Survey conducted by Steve Norris, VP BTI from 5/4-8/2015
More than 660* BOP’s available
Sizes: 7” to 16-3/4” Dia. Pressure: 5M, 10M, 15M)
Type U Design
Riser to Wellhead
16-3/4” Capping
Stack
Two Overboard Divert Valves
Two Overboard Divert Lines (only one installed at the time)
Venturi Pipe or 13-5/8” BOP for Snubbing Unit (as shown)
Two (2) 16-3/4” BOP
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Equipment Response for
Capping, Snubbing or Critical Well Service
• Wild Well, Patterson Rental, Weathford WellCat
– have never encountered an inability to provide equipment
on time sensitive response basis
• During emergencies, companies work together and
cooperation is beyond competition
• Capping Stacks normally assembled in 12-24 hours
– Delivery to dockside normally 12-24 hours prior to loading
on vessel
– Outfitting with special rubber goods (H2S, CO2, High
Temperature) require OEM interfacing and adds time
• Working fast is not necessarily working smart or safe
• Exclusive transportation from Crocker Trucking (no wait)
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Current Response Capabilities
Well Control Specialists 21
Safety Response Specialists 5
Well Control Engineers 18
Subsea/Well Engineers 12
Marine Well Supervisors 12
Engineers/Emergency Responders are full-time employees, not part time
consultants
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Case History #1 – Eugene Island
• 12-14 hrs after cementing 10-3/4” casing at 1700 ft
– installation of the starting head with base plate was being conducted.
• During welding operations of the base plate to 24” conductor casing, vapors were observed coming from:
– 24” x 10-3/4” Annulus
– Had an opened 6” valve at +10 ft level on 24” conductor
• Unable to halt flow, platform and jack-up abandoned
• Flow sharply increased (flow over crown)
• Wellhead blew off striking beams
• Well caught on fire
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Chain of Events (Continued)
Blowout (Crews Evacuated)
After Fire & Derrick Collapse
Well Bridged Over
Laid Over BOP Stack
Drilling Package Resting on Platform
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Assessment
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Forward Plan
Phase 1: Install competent diverter system (capping stack) onto blowout well
– Remove necessary debris from both the rig and platform
Phase 2: Gain re-entry of an adjacent well for dynamic kill
Phase 3: Gain re-entry of the blowout well
Back-up: Spud relief well within 1000 ft. using spot charted Jack-up
– Drill and range relief well as back-up
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Phase 1: Install Diverter
Remove Debris Clean Off Soil Install 24” Conduit Over 20”
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Diverter Installed (Continued)
24” Conduit Over Plugged 20”
Slip on Wellhead
Diverter Installed
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Phase 2: Gain Re-Entry to Nearby
Well for Dynamic Kill
Remove Debris (Drilling Package) Near-by Well Prepped for Dynamic Kill
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Phase 3: Gain Re-Entry to Blowout
Well
Install Snubbing Unit and BOPs Pump and Dynamically Kill Well
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Inland Barge Capping
Installing the Capping BOP
Securing the BOP to the Wellhead
Well On Fire Requiring Debris Removal
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Summary Comments
• 40 year history has shown ability to mitigate ALL well control problems
– Never walked away from a well
• Equipment readily available within the US for any type of problem
• Expertise lies in having
– Knowledgeable personnel for planning and executing safest procedures
– Well maintained ready-to-go emergency equipment
– Large variety of emergency equipment for greatest flexibility
– Ability to improvise, as each well control situation is completely unique.
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Thank you……… Please visit wildwell.com