Specialized for Air-Cooled Heat Exchanger Module

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TABLE OF CONTENTSTABLE OF CONTENTS

1. Brief History 8. Engineering

2. Products

3 Business Volume

9. Manufacturing Equipment and Facilities

10 Quality Management3. Business Volume

4. Company Organization

10. Quality Management

11. Reference

5. Location & Lay-out 12. Clients List

6. Overall Process

7. Manufacturing Capacityg p y

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1. Brief History1. Brief History

Apr 2017 Acquisition of Construction License ( For Site Installation of Steel Structure Module )

Jun 2015 Engineering Cooperation with ACC Team for Air Cooled CondenserJun 2015 Engineering Cooperation with ACC Team for Air Cooled Condenser

Mar 2014 Certified to CSA 47.1 Div.2(CWB Certificate)

Dec 2012 Awarded Prize for The One-Hundred(100) Million Dollars Export by Korean Government

Mar 2012 Development of Round Header(Patent No. 10-134791)

Jun. 2008 Gunsan Shop, ASME U, U2 & S Stamp, ISO 9001, 14001, OHSAS 18001 Certified

May 2008 Established Gunsan Shop

Jan. 1997 Registered as a member of Heat Transfer Research Institute (HTRI)

Jul 1993 Registered as a member of the Heat Transfer & Fluid flow Service (HTFS)Jul. 1993 Registered as a member of the Heat Transfer & Fluid flow Service (HTFS)

Aug. 1991 Registered as approved vendor for manufacturing the Equipment of power plant in KEPCO (No.180.03-9991)

Jun. 1983 “Korea Heat Exchanger Industrial Co., Ltd.” Established

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2. Products2. Products

4

Air Cooled Heat Exchanger

2. Products2. Products

Heat Exchanger Module Skid

Air Cooled Condenser5

Steel Structure

3. Business Volume3. Business Volume

Sales order plan for year 2018 : USD 120 Million

5%

200

95%

5%150 135

100110

120125110 105 100

50

100100

8090

100

Air Cooled Heat Exchanger

Steel Structure0

50

2014 2015 2016 2017 2018

Order received & Turnover (Million U S ) Products Ratio of Last 10 Years

2014 2015 2016 2017 2018Awared Turnover

Order received & Turnover (Million U.S.) Products Ratio of Last 10 Years

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4. Company Organization4. Company Organization

C E OC E O

C OC O OOC O C O OO

QA/QCQA/QC BusinessBusiness ProductionProduction

PP

Research Research InstituteInstitutePMPM ManagementManagement

SupportSupportEngineeringEngineering HSE TEAMHSE TEAM

QA

QC

Customer

S i

Sales

Estimation

PP

Bundle

Steel Structure

Material Control

C i

R&D Team

Procurement

General Affairs

Financial &

Accounting

PM Engineering

Service Coating

Packing

Accounting

18 Persons 13 Persons 286 Persons 45 Persons 8 Persons 3 Persons 24 Persons 3 Persons

7Total : 400 Persons

5. Location Lay5. Location Lay--outout

SeoulSeoul

Sales Office

GunsanGunsan

Gunsan Factory in F.T.Z

BusanBusan

* Address : 19 * Address : 19 JayumuyeokJayumuyeok 33--gil, gil, GunsanGunsan--Si, Si, JeonbukJeonbuk, Korea , Korea

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5. Location & Lay5. Location & Lay--outout

KHE Gunsan Shop

Shop Name Area(m2) Area(acre)

A Bundle A’ssy-Shop 21,900 5.26

B Header Box-Shop 10,120 2.48p ,

C Steel Structure-Shop 9,904 2.43

D Galvanizing –Shop 3,522 0.86

E Painting –Shop 4,323 1.06

F Heat Treatment- Shop 28 0.007

G NDE Sh 420 0 1

Location Location -- GunsanGunsan, Korea, KoreaThe Area of Site The Area of Site -- 158,856158,856㎡㎡(38.13acre)(38.13acre)The Area of BuildingsThe Area of Buildings -- 54 57054 570㎡㎡(13 1acre(13 1acre))

G NDE –Shop 420 0.1

H Material-Shop 1,700 0.42

I Gantry crane 20Ton*4EA 28M*12MThe Area of Buildings The Area of Buildings 54,57054,570㎡㎡(13.1acre(13.1acre))J Gantry crane 15Ton*4EA 28M*361M

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6. Overall Process6. Overall Process

▶ Efficient and Specialized Working Flow for Air Cooled Heat Exchanger

Shop Working Flow

<KHE LAY OUT>MODULE AREA

▶ Efficient and Specialized Working Flow for Air Cooled Heat Exchanger

▶Whole Process being operated in House including engineering,small parts cutting, structure/header box fabrication, galvanizing, painting, NDE, module assembly and packing pa t g, , odu e asse b y a d pac g

▶ All Module & Goods being exported through GUNSAN Port which is 5 min by truck from KHE Shop

HEA

DER

BOX

FINN

ING

BUN

DLIN

G

PAINTING SHOP

X

GALVA. SHOP

STEEL STRUCT. SHOP

HEADER BOX SHOP Starting Point

Starting Point

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7. Manufacturing Capacity7. Manufacturing Capacity

Current Capacity(2017)

Bundle

2 400 B dl /

Steel Structure

Light : 20 000 Ton / Year

Galvanizing Painting Assembly/RIT

2,400 Bundle / Year

Light : 20,000 Ton / Year

Heavy: 50,000 Ton / Year30,000 Ton / Year 30,000 Ton / Year 2,400 Module/Year

• Automated Production Ratio : 60% • Self Production Ratio : 95%, Subcontracted Ratio : 5%

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8. Engineering8. Engineering

Design Computer Programs

No Program name Purposes Developer

1 HTRI XACE V7.0 SP3 Thermal design HTRI (U.S.A.)

22 NISA V19.0 Finite Element Analysis (FEA) Cranes Software, Inc.(USA)

33 STAAD.Pro V8i Stress analysis for steel structure Bentley Systems, Inc.(USA)

44 SOLID EDGE ST8 3D Modeling, Drawing and B.O.M Siemens PLM Software(USA)

A li bl C d & St d d•ASME Section VIII, Div I & Div II•ASME Section I.•ASME B31.1

•BC•CSA W47.1. Div. II•CE /PED

•HPGSL•HEI •JIS

Applicable Code & Standard

•API 661•AISC•ASCE

/•DPEM / ARH•GOST 14249

•MOH•TEMA

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9. Manufacturing Equipment 9. Manufacturing Equipment

Manufacturing Equipment

1. Finning Equipments ( 11 sets )

Automatic Finning Machine System Quantity

Fin type : embedded ( 5 sets ),Extruded ( 6 sets )Fin material : aluminum, copper, (4 -11fin/inch) 11 sets

g q p ( )

, pp , ( )Tube size : OD(1/2″ -2″)＊L20,000 ㎜

2. Welding Equipments ( 210 sets / Manual & Automatic )

Welding Machines QuantityWelding Machines QuantityAutomatic submerged arc welding train system for air cooled heat exchanger headers Submerged arc welding machine G t t ldi hi (TIG)

5 sets

11 sets 55 tGas tungsten arc welding machine(TIG)

Gas metal arc welding machine (MIG, CO2) Shielded metal arc welding Arc(air) gouging machine Manipulator for welding machine (OD 3000㎜＊L3 000㎜)

55 sets 40 sets 66 sets

4 sets 2 setsManipulator for welding machine (OD 3000㎜＊L3,000㎜)

Turning roll for welding machine (60 ton, 30 ton, 10 ton)Baking & drying oven for electric rods (Controlling temp : 0℃ - 350℃)Inside automatic welding machine (Stroke : 400L)Automated and Submerged Gas Welding machine

2 sets 13 sets

9 sets 2 sets 2 sets

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g gNozzle Automated Welding machine 1 set

9. Manufacturing Equipment 9. Manufacturing Equipment

Manufacturing Equipment

3 Drilling EquipmentsEquipment Name Quantity

Special purpose multi-hole and multi – stage drilling machine drilling machine for i l d h t h h d

1 set

3. Drilling Equipments

air cooled heat exchanger header.CNC drill center (W3,000 ㎜＊L 4,500 ㎜)CNC drill center (W3,500 ㎜＊L 4,500 ㎜)CNC drill center (W2,000 ㎜＊L 2,500 ㎜)

1 set 2 sets1 set

Radial drilling machine (L 2,000 ㎜) Radial drilling machine (L 2,600 ㎜)Radial drilling machine (L 1,600 ㎜)Radial drilling machine (L 1,300 ㎜)

5 sets2 sets2 sets1 set

Hand drilling machine (ø 3~25 ㎜) Magnetic drill machine (ø 3~25 ㎜) Tool grinding machine

3 sets4 sets4 sets

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9. Manufacturing Equipment 9. Manufacturing Equipment

Manufacturing Equipment

4 Inspection & Testing Equipments4. Inspection & Testing Equipments

Type of Equipments Quantity

Mechanical Test Equipment

Charpy Impact Tester (1ea), Universal Testing Machine (1ea)Hardness Tester (1ea), Steel M-Scope (1ea)

4ea

Run in Test Measuring Equipment

CSI2130 Vibration Analyzers, Sound level Calibrator, Clamp Meter Digital Tachometer Load Cell, Push Pull Gauge, Radiation Pyrometer Sound Level Meter, Bavel Protractor

40ea

Meter, Bavel Protractor

Measuring Equipment

Alloy Analyzer(Niton, Spectro), Borescopes, Coating Thickness Gauge, Surface Profile gauge, Digimatic Calipers Digital Thermometer

85eaDigimatic Calipers, Digital Thermometer

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10. Quality Management10. Quality Management

▶ ISO 9001ISO 9001 ▶ ASMEASME▶ ISO 14001ISO 14001Certificates

▶ CWB CertificateCWB Certificate ▶ OHSAS 18001OHSAS 18001▶ CWB CertificateCWB Certificate ▶ OHSAS 18001 OHSAS 18001

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11. Reference 11. Reference

Project User EPC Description Quantity(Bay/Bundle) Remark

Special Material

Badra CPF-#2 Gazprom SECL Tube: SB163-825 48 / 74

Jazan #9 Aramco SKEC Tube: SB444-625 36 / 48

Yanbu DHT Aramco TR Tube: SB338 24 / 38

Sadara Isocyanates SADARA Daelim Tube : SA789-31803 6 / 10

Project User EPC Description Quantity(Bay/Bundle) Remark

Low/High Temperature

Bibiyana Expansion Chevron Foster Wheeler 90 kgf / ㎠ , 450℃(DT) 13 / 13

Point Thomson Exxon Mobil Worley Parsons 10.3 kgf / ㎠ , - 45℃(MDMT) 6 / 6

KASHAGAN AGIP Petrofac 80 kgf / ㎠ , - 46℃(MDMT) 147 / 284

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Note) Reference Records were extracted from experience record

11. Reference 11. Reference

Project User EPC Description Quantity(Bay/Bundle) Remark

High Pressure

GASCO NGI GASCO SECL 420 kgf / ㎠(DP) , 215℃ 17 / 37

ZCINA-HMD Sonatrach DODSAL 422 kgf / ㎠ , 190℃ 20 / 40

CO2 capture Aramco SECL 265 kgf /㎠ 200℃ 2 / 3

Quantity

Big Quantity

CO2 capture Aramco SECL 265 kgf / ㎠ , 200℃ 2 / 3

Project User EPC Description Quantity(Bay/Bundle) Delivery

RUCP S-OIL Daelim-Daewoo Tube : SB163-825 102 / 155 Jun. 2017

AL ZOUR KNPC TSHJ Tube : SA179 147 / 177 Apr. 2017

RAPID PETRONAS TR Tube : DS31254 92 / 167 Apr. 2016

NSRP NSRP Ltd JGC Tube : SA179 153 / 250 Feb.2015

CBDC TAKREER SECL Tube : SA179 142 / 245 Jan. 2014

RMP-2 PETRON Daelim Tube : SA 179 96/159 Mar. 2013

SGD #3 GASCO Saipem Tube : SA 179 132 / 252 Nov. 2012

Shaybah # 1 & # 4 ARAMCO SECL Tube : DS31254 143 / 277 Aug. 2012

RRE #1 TAKREER SK E&C Tube : SA 179, SA334 243 / 349 Apr. 2012

Note) Reference Records were extracted from experience record18

12. Clients List12. Clients List

ADCO H d i Oil B k QGC

Oil Refineries & Petrochemicals (End-User)

▪ ADCO

▪ ADMA-OPCO

▪ ADNOC, GASCO

▪ Air Liquid

▪ Hyundai Oil Bank

▪ IOEC

▪ JACOS

▪ Jurong Aromatics

▪ QGC

▪ QP

▪ Rayong Olefins

▪ Reficar▪ Air Liquid

▪ AGIP

▪ ARAMCO

▪ Bahrain Petroleum Co (BAPCO)

▪ Jurong Aromatics

▪ Khazahstan Petrochemical Ind.

▪ KNPC

▪ KSC

▪ Reficar

▪ Reliance Petroleum

SADARA

▪ SabicBahrain Petroleum Co. (BAPCO)

▪ BHP Billiton Petroleum

▪ BP

▪ Celanese

KSC

▪ NIOEC

▪ Oxy

▪ PEMEX

Sabic

▪ Samsung Total

▪ SEEF

▪ Sakhalin Energy

▪ Chevron

▪ ConocoPhilips

▪ CPC

▪ PDO

▪ PDVSA

▪ Pertamina

gy

▪ Shell

▪ SK Innovation

▪ S-Oil

▪ Dow Chemical

▪ Exxon Mobil

▪ Formosa Petroleum Corp.

▪ Petrobras

▪ Petronas

▪ Petron

▪ Sonatrach

▪ TAKREER

▪ TAIF-NK

▪ GS Caltex ( Long-Term Agreement)▪ Gazprom

▪ Persian Gulf Star Oil

▪ PTT

▪ Total

▪ Tupras19

12. Clients List12. Clients List

ABB Hit hi MES

Engineering and Construction (EPC)

▪ ABB

▪ Air Liquid

▪ Aker Solution

▪ AMEC

▪ Hitachi

▪ HHI

▪ HDEC

▪ HEC

▪ MES

▪ Petrofac

▪ Prosernat

S i▪ AMEC

▪ Bechtel

▪ CB&I

▪ Chiyoda

▪ HEC

▪ Idemistu Engineering

▪ INITEC

▪ Jacobs

▪ Saipem

▪ SECL

▪ SK E&C

▪ SinopecChiyoda

▪ CTCI corporation

▪ DSME

▪ Daelim

Jacobs

▪ JGC Corporation

▪ KCC

▪ KBR

▪ Sinopec

▪ SNC Lavalin

▪ Tecnimont

▪ Techint▪ Daewoo E&C

▪ Dodsal

▪ ENPPI

▪ Kobelco

▪ Linde

▪ Lurgi Engineering

▪ Techint

▪ Tecnicas Reunidas

▪ Technip

▪ Toyo Eng.▪ Flour Daniel, Inc.

▪ Forster Wheeler

▪ GS E&C

▪ Man Diesel & Turbo

▪ MHI

Toyo Eng.

▪Worley Parsons

▪ Gusto B.V

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