specialsteels catalogue may2021 colourcorrect
TRANSCRIPT
1SPECIAL STEELS
With a rich legacy spanning over 116 years, we are immensely proud of
our status as leading manufacturer, merchandiser and distributor of
steel and value added steel products.
Our extensive product portfolio, robust infrastructure and technical
competencies, combined with our continuous improvement initiatives
has solidified our reputation as the pre-eminent supplier of steel on the
African continent.
At Macsteel, we operate through a strategic network of over 40 service
centres, branches and warehouses, enabling us to provide our valued
customers with exceptional levels of personalised service throughout
the entire steel supply chain.
11SPECIAL STEELS
CARBON STEEL 1
070M20 (EN3A) 1
080M40 (EN 8) 2
070M55 (EN9) 4
150M19 (EN14) 6
ALLOY STEEL 7
709M40 (EN19) 7
817M40 (EN24) 9
826M40 (EN26) 11
835M30 (EN30B) 12
655M13 (EN36B) 13
PHYSICAL PROPERTIES 14
LIMITING RULING SECTION (LRS) 14
HEAT TREATMENT CONDITIONS 14
COLOUR CHART 15
THEORETICAL MASS CALCULATIONS 16
HOLLOW BAR 17
St 52.0 18
HB SIZE AND WEIGHT CHART 19
BRIGHT BAR 22
SAE 1018 23
080A42 (EN8) 24
230M07 26
SAE 12L14 27
HARDNESS CONVERSIONS 28
HEAT TREATMENT PROCESS RANGE 29
HEAT TREATMENT OF STEELS 30
HEAT TREATMENT PROCESSES 31
HEAT TREATMENT FURNACES UTILISED 32
METALLURGICAL SERVICES 33
GLOSSARY OF METALLURGICAL TERMS 34
FACT SHEET ON ALLOYING AND ACCOMPANYING ELEMENTS IN STEEL 37
ABBREVIATIONS 38
ACCREDITATION 39
ISO 9001:2015 39
ISO 14001:2015 40
ISO 45001:2018 41
Contents
1SPECIAL STEELS
(0.20% CARBON STEEL)SPECIFICATION - BS 970:Part 1:1983(Formally known as EN 3 A - BS 970:1955)
CARBON STEEL | 070M20
070M20BLACK:
As Rolled or AsForged Black Bar
%MinMax
C0.160.24
Si0.100.40
Mn0.500.90
S-
0.050
P-
0.050
Chemical composition limits
Size ranges offered
Mechanical properties
Heat treated condition
NormalizedNormalized
LRS(mm)
150250
Hardness(BHN)
126 - 179*116 - 170*
U.T.S.(MPa)
430 min400 min
Y.S.(MPa)
215 min200 min
Elongation(%)
21 min21 min
Heat treatment• Normalizing - re-heat (austenizing) between 880°C and 910°C followed by cooling in still air• This grade is normally not hardened (quenched and tempered)• Where material is above the LRS, only the surface hardness will be given as a guide and mechanical properties will be for information only
Condition of delivery• As-rolled or as-forged - hardness generally should not exceed 255HB, mechanical properties not guaranteed• Normalized - to BS970:Part 1:1983 requirements or customer requirement as agreed between parties• Straightness shall not exceed 5mm over any 1000mm unless special straightness is required - not exceeding 2mm over any 1000mm• Sufficient material must be provided for to ensure all surface related defects are removed - 2% of nominal diameter for rolled bar - 4% of nominal diamete for forged bar from 90mm up to 220mm diameter - 6% of nominal diameter for forged bar over 220mm up to 450mm diameter
*Hardness is for guidance only
Max
(mm)16.320.322.324.325.3
30.4532.4535.4536.4538.4540.645.650.655.860.866.271.2
Nominaldiameter
(mm)1620222425303235363840455055606570
Calculatedweight(kg/m)1.5782.46629843.5513.8535.5496.3137.5527.9908.9029.864
12.48415.41318.64922.19426.04730.209
Min
(mm)15.719.721.723.724.7
29.5531.5534.5535.5537.5539.444.449.454.259.263.868.8
Max
(mm)76.2
81.5786.5791.596.5
101.5106.5111.5116.5121.5126.5131.5141.5151.5161.5173183
Nominaldiameter
(mm)7580859095
100105110115120125130140150160170180
Calculatedweight(kg/m)34.67839.45644.54249.93755.63961.65067.96974.59781.53288.77696.328
104.189120.834138.713157.824178.169199.746
Min
(mm)68.8
78.4383.4388.593.598.5
103.5108.5113.5118.5123.5128.5138.5148.5158.5170180
Max
(mm)193206213223234244254265275285311326336346356387412
Nominaldiameter
(mm)190203210220230240250260270280305320330340350380405
Calculatedweight(kg/m)222.557254.053271.877298.386632.129355.104385.313416.754449.429483.336573.499631.296671.369712.674755.213890.226
1011.214
Min
(mm)190203210220230240250260270280305320330340350380405
Typical usesShafts, bolts, studs, couplings & machinery components where low tensile strength material is required.
2SPECIAL STEELS
(0.40% CARBON STEEL)SPECIFICATION - BS 970:Part 1:1983(Formally known as EN 8 - BS 970:1955)
CARBON STEEL | 080M40
080M40GREEN:
As Rolled or AsForged Black Bar
%MinMax
C0.360.44
Si0.100.40
Mn0.601.00
S-
0.050
P-
0.050
Chemical composition limits
Mechanical properties
Heat treated condition
NormalizedNormalizedQR
LRS(mm)
1502506319
Hardness(BHN)
152 - 207*146 - 197*179 - 229201 - 255
U.T.S.(MPa)
550 min510 min625 - 775700 - 850
Y.S.(MPa)
280 min245 min385 min465 min
0.2% P.S.(MPa)
--
355 min450 min
Elongation(%)
16 min17 min16 min16 min
Impact strength(J)
16 min-
28 min28 min
Heat treatment• Normalizing - re-heat (austenizing) between 830°C and 860°C followed by cooling in still air• Hardening - re-heat between 830°C and 860°C followed by quenching in oil• Tempering - generally between 550°C and 660°C• Where material is above the LRS for a specific heat treatment condition, only the surface hardness will be guaranteed and mechanical properties will be for information only
Condition of delivery• As-rolled or as-forged - hardness generally should not exceed 321HB, mechanical properties not guaranteed• Heat treated - to BS970:Part 1:1983 requirements or customer requirement as agreed between parties• Straightness shall not exceed 5mm over any 1000mm unless special straightness is required - not exceeding 2mm over any 1000mm• Sufficient material must be provided for to ensure all surface related defects are removed - 2% of nominal diameter for rolled bar - 4% of nominal diamete for forged bar from 90mm up to 220mm diameter - 6% of nominal diameter for forged bar over 220mm up to 450mm diameter
*Hardness is for guidance only
3SPECIAL STEELS
CARBON STEEL | 080M40
Size range in round bar and square bar offered
Square bar (round cornered)
Max
(mm)16.320.322.324.325.327.328.3
30.4532.4535.4536.4538.4540.642.645.648.650.653.655.860.863.866.271.276.2
81.5786.5791.596.5
101.5104.5
Nominaldiameter
(mm)16202224252728303235363840424548505355606365707580859095
100103
Calculatedweight(kg/m)1.5782.4662.9843.5513.8534.4944.8335.5496.3137.5527.9908.9029.864
10.87512.48414.20415.41317.31718.64922.19424.46926.04730.20934.67839.45644.54249.93755.63961.65065.404
Min
(mm)15.719.721.723.724.726.727.7
29.5531.5534.5535.5537.5539.441.444.447.449.452.454.259.262.263.868.868.8
78.4383.4388.593.598.5
101.5
Max
(mm)106.5111.5116.5121.5126.5131.5136.5141.5151.5161.5173183193206213218223234244254265275285296311326336346356367
Nominaldiameter
(mm)105110115120125130135140150160170180190203210215220230240250260270280290305320330340350360
Calculatedweight(kg/m)67.96974.59781.53288.77696.328
104.180112.357120.834138.713157.824178.169199.746222.557254.053271.877284.977298.386326.129355.104385.313416.754449.429483.336518.477573.499631.296671.369712.674755.213798.984
Min
(mm)103.5108.5113.5118.5123.5128.5133.5138.5148.5158.5170180190203210215220230240250260270280290305320330340350360
Max
(mm)377387407433458n/an/an/an/a
Nominaldiameter
(mm)370380400425450480500525550
Calculatedweight(kg/m)843.989890.226986.400113.553
1246.4131420.4161541.2501699.2281864.913
Min
(mm)370380400425450480500525550
Max
(mm)40.5
45.5650.6355.6460.7565.8
70.8875.9293.2107
114.5
Nominaldiameter
(mm)4045505560657075
92.1105
112.5
Calculatedweight(kg/m)12.5115.8319.5423.6628.2433.0338.3044.1566.2083.0093.53
Min
(mm)39.5
44.4449.3754.3659.2564.2
69.1274.891
103110.5
Typical usesDynamo and motor shafts, heat treated bolts and stus, crankshafts, connecting rods, driving rings and flanges, railway couplings, axles, brackets, housings and parts subjected to high stresses or wear, etc.
4SPECIAL STEELS
(0.55% CARBON STEEL)SPECIFICATION - BS 970:Part 1:1983(Formally known as EN 9 - BS 970:1955)
CARBON STEEL | 070M55
070M55YELLOW:
As Rolled or AsForged Black bar
%MinMax
C0.500.60
Si0.100.40
Mn0.500.90
S-
0.050
P-
0.050
Chemical composition limits
Mechanical properties
Heat treated condition
NormalizedNormalizedRST
LRS(mm)
632501006319
Hardness(BHN)
201 - 255170 - 223201 - 255223 - 277248 - 302
U.T.S.(MPa)
700 min600 min700 - 850775 - 925
850 - 1000
Y.S.(MPa)
355 min310 min415 min480 min570 min
0.2% P.S.(MPa)
--
385 min450 min555 min
Elongation(%)
12 min13 min14 min14 min12 min
Heat treatment• Normalizing - re-heat (austenizing) between 810°C and 840°C followed by cooling in still air• Hardening - re-heat (austenizing) between 810°C and 840°C followed by quenching in oil• Tempering - generally between 550°C and 660°C• Where material is above the LRS for a specific heat treatment condition, only the surface hardness will be guaranteed and mechanical properties will be for information only
Condition of delivery• As-rolled or as-forged - hardness generally should not exceed 321HB, mechanical properties not guaranteed• Normalized - to BS970:Part 1:1983 requirements or customer requirement as agreed between parties• Straightness shall not exceed 5mm over any 1000mm unless special straightness is required - not exceeding 2mm over any 1000mm• Sufficient material must be provided for to ensure all surface related defects are removed - 2% of nominal diameter for rolled bar - 4% of nominal diamete for forged bar from 90mm up to 220mm diameter - 6% of nominal diameter for forged bar over 220mm up to 450mm diameter
Size ranges offered
Max
(mm)16.320.322.324.325.3
30.4532.4535.4536.4538.4540.645.650.655.860.866.271.276.2
81.57
Nominaldiameter
(mm)16202224253032353638404550556065707580
Calculatedweight(kg/m)1.5782.46629843.5513.8535.5496.3137.5527.9908.9029.864
12.48415.41318.64922.19426.04730.20934.67839.456
Min
(mm)15.719.721.723.724.7
29.5531.5534.5535.5537.5539.444.449.454.259.263.868.868.8
78.43
Max
(mm)91.596.5
101.5106.5111.5116.5121.5126.5131.5141.5151.5161.5173183193206213223234
Nominaldiameter
(mm)859095
100105110115120130140150160170180190203210220230
Calculatedweight(kg/m)44.54249.93755.63961.65067.96974.59781.53288.776
104.189120.834138.713157.824178.169199.746222.557254.053271.877298.386326.129
Min
(mm)83.4388.593.598.5
103.5108.5113.5118.5128.5138.5148.5158.5170180190203210220230
Max
(mm)244254265275285311326336346356387412433458n/an/a
Nominaldiameter
(mm)240250260270280305320330340350380405425450475500
Calculatedweight(kg/m)355.104385.313416.754449.429483.336573.499631.296671.369712.674755.213890.226
1011.214113.553
1248.4131390.9781541.250
Min
(mm)240250260270280305320330340350380405425450475500
Typical usesSprockets, cylinders, cams, crankshafts, keys, small gears, machine tools, grinding balls in ball mills, ball race rings, requiring moderate wear resistance, etc.
5SPECIAL STEELS
CARBON STEEL | 070M55
Max
(mm)150160175200230245275
6SPECIAL STEELS
(LOW CARBON-MANGANESE STEEL)SPECIFICATION - BS 2772:Part 2:1989(Formally known as EN 14 B)
CARBON STEEL | 150M19
150M19 WHITE, BLACK, GREEN:As Rolled or As
Forged Black Bar
WHITE, GREEN:Normalized Black Bar
WHITE, RED, GREEN:Heat treated Black Bar
%MinMax
C0.150.23
Si0.100.40
Mn1.301.70
S-
0.050
P-
0.050
Chemical composition limits
As rolled or as forged/heat treated Size range offered in square bar
Mechanical properties
Condition
Hardened & tempered toBS2772:Part 2:1989
LRS(mm)
150250
Hardness(BHN)
152 - 207146 - 197
U.T.S.(MPa)
540 min540 min
Y.S.(MPa)
340 min340 min
Impact strength(J)
68 min*55 min*
Elongation(%)
24 min20 min
Heat treatment• Normalized - re-heat between 860°C and 900°C followed by cooling in still air• Hardening - re-heat between 860°C and 900°C followed by quenching in water or oil• Tempering - generally between 550°C and 670°C• Where material is above the LRS for a specific condition, the hardness and mechanical properties will be for information only. Only surface hardness will be guaranteed
Condition of delivery• As-rolled or as-forged - hardness generally should not exceed 280HB, mechanical properties not guaranteed• To BS970:Part 1:1983 requirements or BS 2772:Part 2:1989 or customer requirement as agreed between parties• Straightness shall not exceed 5mm over any 1000mm unless special straightness is required - not exceeding 2mm over any 1000mm• Sufficient material must be provided for to ensure all surface related defects are removed - 2% of nominal diameter for rolled bar - 4% of nominal diamete for forged bar from 90mm up to 220mm diameter - 6% of nominal diameter for forged bar over 220mm up to 450mm diameter
*Tested at -20°C
Max
(mm)75
88.43104.5116.5131.5178183203223
Nominaldiameter
(mm)7590
103115130175180200220
Calculatedweight(kg/m)34.67849.93765.40481.532
104.189188.803199.746246.600298.386
Min
(mm)74.8891 57101.5113.5128.5175180200220
Typical usesExtensively used for mine lifting and winding equipment, motor shafts, engineering and machinery parts where good weldability isimportant, etc.
Tolerances subject to supplying mill offering.
7SPECIAL STEELS
(1% CARBON, ¼% MOLY STEEL)SPECIFICATION - BS 970:Part 1:1983(Formally known as EN 19 - BS 970:1955)
ALLOY STEEL | 709M40
709M40 BROWN:As Rolled or As
Forged Black Bar
BROWN, BLUE:Rolled or Forged Black
Bar Heat Treated toCondition “T”
%MinMax
C0.360.44
Si0.100.35
Mn0.701.00
S-
0.04
P-
0.035
Cr0.901.20
Ni-
0.40
Mo0.250.35
Chemical composition limits
Mechanical properties
Condition
AnnealedSpheroidize annealedRSSTUVW
LRS(mm)
--
250250150100632919
Hardness(BHN)
255 max235 max210 - 255223 - 277223 - 277248 - 302369 - 331293 - 352311 - 375
U.T.S.(MPa)
--
700 - 850775 - 925775 - 925
850 - 1000925 - 1075
1000 - 11501075 - 1225
0.2% P.S.(MPa)
--
480 min540 min570 min665 min740 min835 min925 min
Y.S.(MPa)
--
495 min555 min585 min680 min755 min850 min940 min
Elongation(%)
--
15 min13 min15 min13 min12 min12 min12 min
Impact strength(J)
--
28 min22 min50 min50 min42 min42 min35 min
Heat treatment• Hardening - re-heat (austenizing) between 860°C and 890°C followed by quenching in oil• Tempering - generally between 550°C and 700°C• Where material is above the LRS for a specific heat treatment condition, only the surface hardness will be guaranteed and mechanical properties will be for information only Condition of delivery• As-rolled or as-forged - hardness generally should not exceed 321HB, mechanical properties not guaranteed• Normalized - to BS970:Part 1:1983 requirements or customer requirement as agreed between parties• Straightness shall not exceed 5mm over any 1000mm unless special straightness is required - not exceeding 2mm over any 1000mm• Sufficient material must be provided for to ensure all surface related defects are removed - 2% of nominal diameter for rolled bar - 4% of nominal diamete for forged bar from 90mm up to 220mm diameter - 6% of nominal diameter for forged bar over 220mm up to 450mm diameter
8SPECIAL STEELS
ALLOY STEEL | 709M40
Size ranges offered
Max
(mm)20.322.324.325.3
30.4532.4535.4536.4538.4540.643.645.650.655.860.866.271.2
Nominaldiameter
(mm)2022242530323536384043455055606570
Calculatedweight(kg/m)2.4662.9843.5513.8535.5496.3137.5527.9908.9029.864
11.39912.48415.41318.64922.19426.04730.209
Min
(mm)19.721.723.724.7
29.5531.5534.5535.5537.5539.442.444.449.454.259.263.868.8
Max
(mm)76.2
81.5786.5791.596.5
101.5106.5111.5116.5121.5131.5141.5151.5161.5173183193
Nominaldiameter
(mm)7580859095
100105110115120130140150160170180190
Calculatedweight(kg/m)34.67839.45644.54249.93755.63961.65067.96974.59781.53288.776
104.189120.834138.713157.824178.169199.746222.557
Min
(mm)73.8
78.4383.4388.593.598.5
103.5108.5113.5118.5128.5138.5148.5158.5170180190
Max
(mm)206213223234244254265275285295311326336346356387412
Nominaldiameter
(mm)203210220230240250260270280290305320330340350380405
Calculatedweight(kg/m)254.053271.877298.386326.129355.104385.313416.754449.429483.336518.477573.499631.296671.369712.674755.213890.226
1011.214
Min
(mm)203210220230240250260270280290300320330340350380405
Typical usesAxles, cranksafts, connecting rods, gears, high tensile bolts and studs, propeller shaft joints, rifle barrels and breech mechanisms forsmall arms, induction hardened track pins, shafts, etc.
9SPECIAL STEELS
(1½% NICKEL, 1¼% CHROME, ¼% MOLY STEEL)SPECIFICATION - BS 970:Part 1:1983(Formally known as EN 24 - BS 970:1955)
ALLOY STEEL | 817M40
817M40 RED:As Rolled or As
Forged Black Bar
RED, BLUE:Rolled or Forged Black
Bar Heat Treated toCondition “T”
%MinMax
C0.360.44
Si0.100.35
Mn0.450.70
S-
0.035
P-
0.04
Cr1.001.40
Ni1.301.70
Mo0.200.35
Chemical composition limits
Mechanical properties
Condition
AnnealedSpheroidize annealedTTUVWXYZ*
LRS(mm)
--
2501501006329292929
Hardness(BHN)
277 max248 max248 - 302248 - 302269 - 331293 - 352311 - 375341 - 401363 - 429444 min
U.T.S.(MPa)
--
850 - 1000850 - 1000925 - 1075
1000 - 11501075 - 12251150 - 13001225 - 1375
1550 min
0.2% P.S.(MPa)
--
635 min665 min740 min835 min925 min
1005 min1080 min1125 min
Y.S.(MPa)
--
650 min680 min755 min850 min940 min
1020 min1095 min1235 min
Elongation(%)
--
13 min13 min12 min12 min11 min10 min10 min5 min
Impact strength(J)
--
35 min50 min42 min42 min35 min28 min21 min9 min
Heat treatment• Hardening - re-heat (austenizing) between 820°C and 850°C followed by quenching in oil• Tempering - generally not exceeding 660°C and avoiding temperatures between 280°C and 500°C if possible • Where material is above the LRS for a specific heat treatment condition, only the surface hardness will be guaranteed and mechanical properties will be for information only Condition of delivery• As-rolled or as-forged - hardness generally should not exceed 321HB, mechanical properties not guaranteed• Normalized - to BS970:Part 1:1983 requirements or customer requirement as agreed between parties• Straightness shall not exceed 5mm over any 1000mm unless special straightness is required - not exceeding 2mm over any 1000mm• Sufficient material must be provided for to ensure all surface related defects are removed - 2% of nominal diameter for rolled bar - 4% of nominal diamete for forged bar from 90mm up to 220mm diameter - 6% of nominal diameter for forged bar over 220mm up to 450mm diameter
*Sulphur & phosphorous content shall not exceed 0.025% for material in condition Z unless agreed to otherwise
10SPECIAL STEELS
ALLOY STEEL | 817M40
Size ranges offered
Max
(mm)20.325.3
30.4532.4535.4540.645.650.655.860.866.271.276.2
81.5786.5791.5
Nominaldiameter
(mm)20253032354045505560657075808590
Calculatedweight(kg/m)2.4663.8535.5496.3137.5529.864
12.48415.41318.64922.19426.04730.20934.67839.45644.54249.937
Min
(mm)19.724.7
29.5531.5534.5539.444.449.454.259.263.868.873.8
78.4383.4388.5
Max
(mm)96.5
101.5109.5116.5121.5131.5141.5151.5161.5173183193206213223234
Nominaldiameter
(mm)95
100108115120130140150160170180190203210220230
Calculatedweight(kg/m)55.63961.65071.90981.53288.776
104.189120.834138.713157.824178.169199.746222.557254.053271.877298.386326.129
Min
(mm)93.598.5
106.5113.5118.5128.5138.5148.5158.5170180190203210220230
Max
(mm)244254265275285296311320326336356367387412
Nominaldiameter
(mm)240250260270280290305350320330350360380405
Calculatedweight(kg/m)355.104385.313416.754449.429483.336518.477573.499
400631.296671.369755.213798.984890.226
1011.214
Min
(mm)240250260270280290305370320330350360380405
Typical usesAxles, cranksafts, differential shafts, connecting rods, push rods, gears, high tensile bolts and studs, heavy duty connecting rods, automobilemain shafts, gun barrels and breech mechanisms, mandrels for tube manufacture , pinion sleeves, machine tool parts such as spindle gears,power transmission slide gears and cams, etc.
Size ranges offered
Max
(mm)60.871.2
104.5116.5
Nominaldiameter
(mm)6070
103115
Calculatedweight(kg/m)22.19430.20965.40481.532
Min
(mm)59.268.898.5
113.5
Max
(mm)126.5151.5161.5173
Nominaldiameter
(mm)125150160170
Calculatedweight(kg/m)96.238
138.713157.824178.169
Min
(mm)123.5148.5158.5170
Max
(mm)183206254
Nominaldiameter
(mm)180203250
Calculatedweight(kg/m)199.746254.053385.313
Min
(mm)180203250
Typical usesAxles, cranksafts, differential shafts, connecting rods, push rods, gears, high tensile bolts and studs, heavy duty connecting rods, automobilemain shafts, gun barrels and breech mechanisms, mandrels for tube manufacture , pinion sleeves, machine tool parts such as spindle gears,power transmission slide gears and cams, etc. Also winder parts in mining equipment, brake pins, tie rods and tie rod ends, turn buckles - generally supplied in the heat treated cndition to BS 2772:Part 2 for 826M31.
11SPECIAL STEELS
(2½% NICKEL, ¾% CHROME, ½% MOLY STEEL)SPECIFICATION - BS 970:Part 1:1983(Formally known as EN 26 - BS 970:1955)
ALLOY STEEL | 826M40
826M40 BLACK, WHITE, RED:As Rolled or As
Forged Black Bar
BLACK, RED:Rolled or Forged Black
Bar Heat Treated toCustomer Requirements
%MinMax
C0.360.44
Si0.100.35
Mn0.450.70
S-
0.04
P-
0.035
Cr0.500.80
Ni2.302.80
Mo0.450.65
Chemical composition limits
Mechanical properties
Condition
AnnealedSpheroidize annealedUUVVWWXYZ*
LRS(mm)
--
250150250150250150150150100
Hardness(BHN)
277 max255 max269 - 331269 - 331293 - 352293 - 352311 - 375311 375341 - 401363 - 429444 min
U.T.S.(MPa)
--
925 - 1075925 - 1075
1000 - 11501000 - 11501075 - 12251075 - 12251150 - 13001225 - 1375
1550 min
0.2% P.S.(MPa)
--
725 min740 min820 min835 min910 min925 min
1005 min1080 min1125 min
Y.S.(MPa)
--
740 min755 min835 min850 min925 min940 min
1020 min1295 min1235 min
Elongation(%)
--
12 min12 min12 min12 min11 min11 min10 min10 min7 min
Impact strength(J)
--
28 min42 min28 min42 min22 min35 min28 min28 min11 min
Heat treatment• Hardening - re-heat (austenizing) between 820°C and 850°C followed by quenching in oil• Tempering - generally not exceeding 660°C and avoiding temperatures between 280°C and 500°C if possible • Where material is above the LRS for a specific heat treatment condition, only the surface hardness will be guaranteed and mechanical properties will be for information only Condition of delivery• As-rolled or as-forged - hardness generally should not exceed 321HB, mechanical properties not guaranteed• Normalized - to BS970:Part 1:1983 requirements or customer requirement as agreed between parties• Straightness shall not exceed 5mm over any 1000mm unless special straightness is required - not exceeding 2mm over any 1000mm• Sufficient material must be provided for to ensure all surface related defects are removed - 2% of nominal diameter for rolled bar - 4% of nominal diamete for forged bar from 90mm up to 220mm diameter - 6% of nominal diameter for forged bar over 220mm up to 450mm diameter
*Sulphur & phosphorous content shall not exceed 0.025% for material in condition Z unless agreed to otherwise
%MinMax
C0.260.34
Si0.100.35
Mn0.450.70
S-
0.025
P-
0.025
Cr1.101.40
Ni3.904.30
Mo0.200.35
12SPECIAL STEELS
(4% NICKEL, 1¼ CHROME, ¼% MOLY STEEL)SPECIFICATION - BS 970:Part 1:1983(Formally known as EN 30 B - BS 970:1955)
ALLOY STEEL | 835M30
835M30PINK:
As Roll or AsForged Black Bar
Chemical composition limits
Mechanical properties
Heat treated condition
AnnealedSpheroidize annealedZ
LRS(mm)
--
150
Hardness(BHN)
277 max255 max444 min
U.T.S.(MPa)
--
1550 min
Y.S.(MPa)
--
1235 min
0.2% P.S.(MPa)
--
1125 min
Elongation(%)
--
7 min
Impact strength(J)
--
16 min
Heat treatment• Hardening - re-heat between 810°C and 840°C followed by quenching in oil• Tempering - generally between 200°C and 280°C• Where material is above the LRS for a specific heat treatment condition, only the surface hardness will be guaranteed and mechanical properties will be for information only
Condition of delivery• As-rolled or as-forged - hardness generally should not exceed 277HB, mechanical properties not guaranteed• Normalized - to BS970:Part 1:1983 requirements or customer requirement as agreed between parties• Straightness shall not exceed 5mm over any 1000mm unless special straightness is required - not exceeding 2mm over any 1000mm• Sufficient material must be provided for to ensure all surface related defects are removed - 2% of nominal diameter for rolled bar - 4% of nominal diamete for forged bar from 90mm up to 220mm diameter - 6% of nominal diameter for forged bar over 220mm up to 450mm diameter
Size ranges offered
Max
(mm)35.4540.645.650.655.860.8
101.5116.5131.5151.5173223
Nominaldiameter
(mm)354045505560
100115130150170220
Calculatedweight(kg/m)7.5529.864
12.48415.41318.64922.19461.65081.532
104.189138.713178.169298.386
Min
(mm)34.5539.444.449.454.259.298.5
113.5128.5148.5170220
Typical usesHeavy duty gears, differential shafts, aero engine connecting rods, transmission components, gudgeon pins, heavy duty rollers bearing,breech mechanisms and components for small arms, plastic die casting parts, header dies and rings, etc.
13SPECIAL STEELS
(3½% NICKEL, 1% CHROME STEEL)SPECIFICATION - BS 970:Part 1:1983(Formally known as EN 36 B - BS 970:1955)
ALLOY STEEL | 655M13
655M13BLUE:
As Rolled or AsForged Black Bar
Chemical composition limits
Size ranges offered
Mechanical properties
Heat treated condition
Normalized & TemperedSpheroidize AnnealedHardened
LRS(mm)
--
19
Hardness(BHN)
223 max255 max
-
U.T.S.(MPa)
--
1000 min
Elongation(%)
--
9 min
Impact(J)
--
35 min
Heat treatment• Hardening - re-heat (austenizing) between 800°C and 820°C followed by quenching in oil• Tempering - generally depends on final case hardness requirements• Where material is above the LRS for specific heat treatment condition, only the surface hardness will be guaranteed and mechanical properties will be for information only
Condition of delivery• Generally annealed - hardness generally should not exceed 255HB, mechanical properties not guaranteed• Heat treated - to BS970:Part 1:1983 requirements or customer requirement as agreed between parties• Straightness shall not exceed 5mm over any 1000mm unless special straightness is required - not exceeding 2mm over any 1000mm• Sufficient material must be provided for to ensure all surface related defects are removed - 2% of nominal diameter for rolled bar - 4% of nominal diamete for forged bar from 90mm up to 220mm diameter - 6% of nominal diameter for forged bar over 220mm up to 450mm diameter
*Sulphur & phosphorous content shall not exceed 0.25% for material in condition Z unless agreed otherwise.
Max
(mm)25.3
30.4535.4540.645.650.655.860.866.271.276.2
81.5786.5791.596.5
Nominaldiameter
(mm)253035404550556065707580859095
Calculatedweight(kg/m)3.8535.5497.5529.864
12.48415.41318.64922.19426.04730.20934.67839.45644.54249.93555.639
Min
(mm)24.7
29.5534.5539.444.449.454.259.263.868.868.8
78.4383.4388.593.5
Max
(mm)101.5106.5111.5116.5121.5131.5141.5151.5161.5173183193206213223
Nominaldiameter
(mm)100105110115120130140150160170180190203210220
Calculatedweight(kg/m)61.65067.96974.59781.53288.776
104.189120.834138.713157.824178.169199.746222.557254.053271.877298.386
Min
(mm)98.5
103.5108.5113.5118.5128.5138.5148.5158.5170180190203210220
Max
(mm)234244254265275285311326336356367387412
Nominaldiameter
(mm)230240250260270280305320330350360380405
Calculatedweight(kg/m)326.129355.104385.313416.754449.429483.336573.499631.296671.369755.213798.984890.226
1011.214
Min
(mm)230240250260270280305320330350360380405
Typical usesHeavy duty gears for aircraft, automotive and heavy vehicle transmission components, engineering machinery, gearbox parts, steeringworms, track pins, rimming wheels, gudgeon pins, chuck jaws and screws, breech mechanisms and components for small arms, etc.
%MinMax
C0.100.16
Si0.100.35
Mn0.350.60
S-
0.035
P-
0.035
Cr0.701.00
Ni3.003.75
Mo-
0.10
14SPECIAL STEELS
PHYSICAL PROPERTIES | LIMITING RULING SECTION (LRS) | HEAT TREATMENT CONDITIONS
Limiting Ruling Section (LRS)Heat treated
conditionPQ
RSTUVWXYZ
Limiting ruling section size range (mm)U.T.S.(MPa)
550 - 700625 - 775
700 - 850775 - 925
850 - 1000925 - 1075
1000 - 11501075 - 12251150 - 13001225 - 1375
1550 min
Hardness(Brinell)152 - 207179 - 229
201 - 255223 - 277248 - 302269 - 331293 - 352311 - 375341 - 401368 - 429444 min
13 ≤ 19
080M40
070M55
709M40
> 19 ≤ 29
150M19
709M40817M40817M40817M40817M40
> 29 ≤ 63
150M19080M40
070M55
709M40817M40
> 63 ≤ 100
070M55
709M40817M40
826M40
> 100 ≤ 150150M19
709M40817M40826M40826M40826M40826M40826M40835M30
> 150 ≤ 250
709M40709M40817M40826M40826M40826M40
Heat Treatment ConditionsHeat treated
conditionAs per BS 970: Part 1:1983
PQRSTUVWXYZ
U.T.S.
(MPa or N.mm2)550 - 700625 - 775700 - 850775 - 925
850 - 1000925 - 1075
1000 - 11501075 - 12251150 - 13001225 - 1375
1550 min
Hardness
(Brinell)152 - 207179 - 229201 - 255223 - 277248 - 302269 - 331293 - 352311 - 375341 - 401368 - 429444 min
ApproximateU.T.S.
(Tonnes/in2)35 - 4540 - 5045 - 5550 - 6055 - 6560 - 7065 - 7570 - 8075 - 8580 - 90
100 min
Approximatehardness
(Rockwell C)83 - 96*88 - 99*
95* - 24 HRC98* - 27 HRC
23 - 3027 - 3429 - 3631 - 3935 - 4138 - 4547 min
*Hardness is Rockwell B (hardness too low to measure in Rockwell C).
15SPECIAL STEELS
PHYSICAL PROPERTIES | COLOUR CHART
Colour Chart
0.55% carbon steelBS 970:Part 1:1983As rolled or as forged black bar
070M55 Black Bar (EN9)
080M40 Black Bar (EN8)
0.40% carbon steelBS 970:Part 1:1983As rolled or as forged black bar
0.20% carbon steelBS 970: Part 1:1983As rolled or as forged black bar
070M20 Black Bar (EN3A)
Low carbon, sulphur free - cutting steelBS 970: Part 1:1983Cold drawn or peeled bright bar
230M07 Bright Bar (EN1A)
Low carbon, bright mild steelSAE J 403Cold drawn or peeled bright bar
SAE 1018 Bright Bar
Low carbon, leaded free - cutting steelSAE J 403Cold drawn bright bar
SAE 12L14 Bright Bar
0.40% carbon steelBS 970: Part 1:1983Cold drawn or peeled bright bar
080A42 Bright Bar (EN8)
Low carbon steel, Material no. 1.0421DIN 1629:1984
ST25.0
1½% nickel, 1¼% chrome, ¼% moly steelBS 970: Part 1:1983As rolled/forged or heat treated
817M40 (EN24)
4% nickel, 1¼% chrome, ¼ Moly steelBS 970: Part 1:1993Annealed black bar
835M30 (EN30B)
3½% nickel, 1% chrome steelBS 970: Part 1:1983As rolled or as forged black bar
655M13 (EN36B)
2½% nickel, ¾% chrome, ½% moly steelBS 970: Part 1:1993As rolled/forged or heat treated
826M40 (EN26)
1% chrome, ¼% moly steelBS 970: Part 1:1983As rolled/forged or heat treated
709M40 (EN19)
BS 2772:Part 2:1989As rolled or as forged black bar/normalized black bar/heat treated black bar
150M19 BLACK BAR (EN14)
CARBON STEEL
HOLLOW BAR
BRIGHT BAR
ALLOY STEEL
16SPECIAL STEELS
PHYSICAL PROPERTIES | THEORETICAL MASS CALCULATIONS
Theoretical Mass Calculations (kg/m)
Note: Theoretically calculated weight may differ slightly from actual weighed mass.
Round Bar
D x D x 0.006165 = kg/m
Where:d = diameter (mm)
Flat Bar
w x T x 0.00786 = kg/m
Where:w = width (mm)T = thickness (mm)
Square Bar
t x t x 0.00786 = kg/m
Where:t = thickness (mm)
Hexagonal bar
T x T x 0.0068 = kg/m
Where:T = thickness across flats (mm)
Hollow Bar
(OD -wt) x wt x 0.02466=kg/m
Where:OD = outside diameter (mm)wt = wall thickness (mm)
Octagonal bar
T x T x 0.00651 = kg/m
Where:T = thickness across flats (mm)
18SPECIAL STEELS
HOLLOW BAR(LOW CARBON STEEL - MATERIAL NUMBER 1.0421)SPECIFICATION - DIN 1629:1984
HOLLOW BAR | St 52.0
St 52.0ORANGE:
As hot formed hollowblack bar
%MinMax
C-
0.22
Si-
0.55
Mn-
1.60
S-
0.035
P-
0.040
Al(1)
0.020-
N(2)
-0.012
Chemical composition limits
Mechanical properties
Condition of delivery• As rolled or as hot formed - hardness generally does not exceed 240/260 HB but not guaranteed• Straightness shall not exceed 5mm over any 1000mm unless special straightness is required - not xceeding 2mm over any 1000mm• Sufficient material must be provided for to ensure all surface related defects are removed
Size range in round hollow bar offeredSee table on page 19.
Typical uses• General machine parts, hydraulic cylinders, flanges, couplings, etc.
1. Additional elements such as aluminium for fixing of nitrogen can be used (e.g. Altotal not less than 0.02%)2. A content in excess of the maximum value stated is permitted if a phosphorous content less than the maximum specified by 0.005% per 0.001% nitrogen is observed. However, the nitrogen content shall not exceed a value of 0.012% in the cast analysis and 0.014% in the product analysis3. Permitted variation in product analysis from cast analysis: C + 0.02%, S + 0.01%, P + 0.01% and N as per (2) above
Condition
As hot formed
WT(mm)≤ 16
≥ 16 ≤ 40≥ 40 ≤ 65
Hardness(BHN)
---
U.T.S.(MPa)
500 - 650500 - 650500 - 650
Elongation(%)
21 min21 min21 min
Y.S.(MPa)
355 min345 min335 min
19SPECIAL STEELS
HOLLOW BAR | HB SIZE AND WEIGHT CHART
HB Size and Weight Chart
max32.536.536.50.5
10.545.545.550.550.550.556.556.556.563.563.563.563.573.573.573.575.575.575.575.580.580.580.580.589.589.589.589.590.595.595.595.595.5
100.5102.5102.5107.1107.1107.1109.1109.1113.1113.1113.1115.1119.2119.2119.2119.2
nom32363640404545505050565656636363637373737575757580808080898989899095959595
100102102106106106108108112112112114118118118118
min31.535.535.539.539.544.544.549.549.549.555.555.555.562.562.562.562.572.572.572.574.574.574.574.579.579.579.579.588.588.588.588.589.594.594.594.594.599.5
101.5101.5104.9104.9104.9106.9106.9110.9110.9110.9112.9116.8116.8116.8116.8
Outside Diameter(mm)
max18.118.526.622.527.030.233.828.034.337.931.338.542.135.642.847.349.140.248.358.244.048.553.062.044.549.053.565.249.958.962.569.754.550.966.770.377.560.974.682.757.568.475.683.991.164.684.393.378.264.772.685.094.0
nom1616252025283225323628364032404547364556404550604045506345555967505063677556718056637180886380907363718090
min13.112.522.916.522.325.029.621.428.833.424.032.537.127.636.641.844.130.041.053.435.140.846.457.334.540.145.860.039.050.354.863.844.549.158.563.071.550.066.676.254.556.665.675.483.961.474.986.166.761.369.474.185.3
Inside Diameter(mm)
max9.7
12.06.8
12.09.1
10.38.0
14.610.98.6
16.312.09.7
17.913.410.99.7
21.816.310.120.217.414.69.1
23.020.217.410.325.319.617.412.923.023.218.516.312.025.317.913.226.325.220.716.812.625.819.113.524.228.924.922.616.9
nom8
105.5107.58.56.5
12.597
14108
15.511.5
98
18.5148.5
17.515
12.57.520
17.5158.52217151120
22.516141022
15.51125
21.517.51410
24.51611
20.527.523.51914
min6.78.54.58.56.37.25.4
10.87.65.8
12.18.56.7
13.59.97.66.7
16.212.17.2
15.313.010.86.3
17.515.313.07.2
19.314.813.09.4
17.521.813.912.18.5
19.313.59.4
23.718.314.711.57.9
23.213.38.8
17.326.122.115.911.4
Wall Thickness(mm)
± Weight(kg/m)
+%15151515151515
12.51515
12.51515
12.512.5151515
12.512.512.512.512.515
12.512.512.515
12.512.512.512.512.50.9
12.512.515
12.512.5150.9
12.512.512.5150.9
12.512.512.50.90.9
12.512.5
-%-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-0.9-10-10-10-10-10-10-0.9-10-10-10-10-0.9-10-10-10-0.9-0.9-10-10
-%4.9716.7324.5307.8006.4008.0336.900
12.8469.6008.000
15.20012.3109.943
19.06415.50013.00010.85126.10721.38714.19527.35023.80019.26613.10830.00028.00025.00015.73638.16631.69328.74122.21639.80042.40032.08028.80023.00044.43234.71625.91952.30047.10040.60034.07525.37555.50040.50030.00049.63064.10057.50049.50038.800
Tolerances
max126.3126.3126.3126.3133.3133.3133.3133.3141.4141.4141.4141.4151.5151.5151.5151.5151.5161.6161.6161.6161.6171.7171.7171.7181.8181.8181.8181.8181.8191.9191.9191.9191.9191.9191.9202.0202.0202.0214.1214.1214.1214.1226.2226.2226.2238.4238.4238.4252.5252.5252.5269.7269.7
nom125125125125132132132132140140140140150150150150150160160160160170170170180180180180180190190190190190190200200200212212212212224224224236236236250250250267267
min123.8123.8123.8123.8130.7130.7130.7130.7138.6138.6138.6138.6148.5148.5148.5148.5148.5158.4158.4158.4158.4168.3168.3168.3178.2178.2178.2178.2178.2188.1188.1188.1188.1188.1188.1198.0198.0198.0209.9209.9209.9209.9221.8221.8221.8233.6233.6233.6247.5247.5247.5264.3264.3
Outside Diameter(mm)
max72.781.795.7
103.878.495.5
102.7110.687.496.4
105.4116.988.597.5
111.9123.5129.698.6
107.6118.4137.1108.7124.9145.5109.8120.6132.3145.8155.6116.3127.1139.7146.9156.9165.7122.8148.0167.0135.8158.3167.3177.4143.4168.6187.7152.0179.0198.1162.5189.5208.8161.7179.7
nom718091
100719098
1068090
1001128090
10611812590
100112132100118140100112125140150106118132140150160112140160125150160170132160180140170190150180200147167
min69.378.385.595.663.684.593.3
101.472.683.694.6
107.171.582.5
100.1112.5120.481.492.4
105.6126.991.3
111.1134.690.2
103.4117.7134.2144.595.7
108.9124.3133.1143.1154.4101.2132.0153.0144.2141.7152.7162.6120.6151.4172.3128.0161.0181.9137.5170.5191.3132.3154.3
Inside Diameter(mm)
max28.524.020.415.334.924.420.015.934.428.923.417.240.034.525.719.515.640.134.628.017.440.230.318.645.839.232.123.818.748.141.533.829.424.418.850.435.024.550.036.230.725.752.837.427.055.238.728.257.541.030.668.757.7
nom27
22.517
12.530.52117133025201435302216
12.5353024143526154034
27.52015423629252015443020
43.53126214632224833235035256050
min25.521.014.110.026.117.614.010.125.621.116.610.930.025.518.312.59.4
29.925.420.010.729.821.711.434.228.823.016.211.335.930.524.220.615.611.237.625.015.537.025.821.316.339.226.617.040.827.317.842.529.019.452.342.3
Wall Thickness(mm)
± Weight(kg/m)
+%0.90.9
12.512.5101010
12.5101010
12.5101010
12.512.5101010
12.51010
12.510101010
12.510101010
12.512.51010
12.5101010
12.51010
12.51010
12.51010
12.51010
-%-0.9-0.9-10-10-10-10-10-13-10-10-10-13-10-10-10-13-13-10-10-10-13-10-10-13-10-10-10-10-13-10-10-10-10-13-13-10-10-13-10-10-10-13-10-10-13-10-10-13-10-10-13-10-10
-%68.51356.87047.55037.90079.10060.50051.20041.00085.60075.40062.14348.000
103.50094.10074.40057.60044.504
113.280101.40086.10056.000
121.50097.60061.698
146.380128.700110.10082.85865.370
158.400140.740121.000107.00088.03669.308
178.500133.46099.200
193.100146.260128.300106.630214.030159.090115.060238.000173.450132.200258.930194.840145.640321.590280.940
Tolerances
20SPECIAL STEELS
HOLLOW BAR | HB SIZE AND WEIGHT CHART
21SPECIAL STEELS
HOLLOW BAR | HB SIZE AND WEIGHT CHART
max269.7269.7275.7275.7275.7275.7301.0301.0301.0301.0301.0301.0327.2327.2327.2358.6358.6358.6358.6410.1410.1410.1430.3487.8
nom267267273273273273298298298298298298324324324355355355355406406406426483
min264.3264.3270.3270.3270.3270.3295.0295.0295.0295.0295.0295.0320.8320.8320.8351.5351.5351.5351.5401.9401.9401.9421.7478.2
Outside Diameter(mm)
max197.7213.0185.7210.9226.7232.0211.0220.0229.0238.0248.5252.0237.2269.6283.5268.6277.6286.6301.0320.1338.1347.1340.3420.5
nom187204173201217223198208218228238242224260274255265275291306326334326406
min176.3195.0160.3191.1207.3214.0185.0196.0207.0218.0227.5232.0208.3248.8263.3239.0250.2261.5279.5289.4311.9319.1309.2389.6
Inside Diameter(mm)
max46.737.357.742.334.230.958.052.547.041.536.734.559.539.232.059.854.248.639.660.349.145.560.549.1
nom40
31.5503628255045403530285032255045403250403650
38.5
min33.325.742.329.721.819.142.037.533.028.523.321.541.825.618.641.537.032.525.340.931.927.440.728.9
Wall Thickness(mm)
± Weight(kg/m)
+%10101010
12.512.510101010
12.512.512.512.515.012.512.512.512.512.512.515.012.515.0
-%-10-10-10-10-13-13-10-10-10-10-13-13-10-10
-12.5-10-10-10-10-10-10
-12.5-10
-12.5
-%235.100192.080288.700216.200178.350160.540321.070294.700267.220241.070204.000195.460346.000241.950193.550385.400351.500326.250270.000469.350370.000328.470486.790448.900
Tolerances
23SPECIAL STEELS
(LOW CARBON, BRIGHT MILD STEEL)SPECIFICATION - SAE J 403(Also suitable for 080A15 bright mild steel)
BRIGHT BAR | SAE 1018
SAE 1018RED:
Cold drawn orpeeled bright bar
%MinMax
C0.150.20
Si0.150.35
Mn0.600.90
S-
0.050
P-
0.040
Chemical composition limits
Size ranges offered
Expected mechanical properties*Drawn 1018/070M20 6 - 76.2mm
LRS(mm)
-
Hardness(BHN)
160 - 180
U.T.S.(MPa)
560 - 620
Y.S.(MPa)
440 - 520
0.2% P.S.(MPa)
-
Elongation(%)
15 - 22
Peeled 1018/070M20 80 – 160mm
LRS(mm)
-
Hardness(BHN)
120 - 160
U.T.S.(MPa)
430
Y.S.(MPa)
300
0.2% P.S.(MPa)
-
Elongation(%)35
Heat treatment• This steel normally not heat treated
Condition of delivery• Cold drawn, drawn & ground or peeled, depending on customer requirement• Straightness shall not exceed 1mm over any 1 000mm• Length tolerance is -0mm, + 100mm
*Expected Mechanical Properties to be used as a guide only
Max
(mm)68
101214
14.5151618
18.21920
21.8222425
25.4
Nominaldiameter
(mm)68
101214
14.5151618
18.21920
21.8222425
25.4
Calculatedweight(kg/m)0.2220.3950.6170.8881.2081.2961.3871.5781.9972.0422.2262.4662.8222.9843.5513.8533.977
Min
(mm)5.957.959.95
11.9513.9514.4514.9515.9517.9518.1518.9519.9521.7521.9523.9524.9525.35
Max
(mm)27.5283032
33.1353638404245485055606570
Nominaldiameter
(mm)27.5283032
33.1353638404245485055606570
Calculatedweight(kg/m)4.6634.8335.5496.3136.7557.5527.99
8.9029.864
10.87512.48412.20415.41318.64922.19426.04730.209
Min
(mm)27.4527.9529.9531.9533.0534.9535.9537.9539.9541.9544.9547.9549.9554.8859.8864.8869.88
Max
(mm)7580859095
100105110115120125130140150160
Nominaldiameter
(mm)75
80*85*90*95*
100*105*110*115*120*125*130*140*150*160*
Calculatedweight(kg/m)34.67839.45644.54249.93755.64261.65
66.97274.59781.53688.77696.333
104.189120.84
138.713157.832
Min
(mm)74.8879.8884.8689.8694.8699.86
104.86109.86114.86119.86124.86129.8139.8149.8159.8
Typical usesShafts, bolts, studs, couplings & machinery components where low tensile strength material is required, etc.
*80mm nominal diameter and larger are in turned/peeled bar
24SPECIAL STEELS
(0.40%CARBON STEEL)SPECIFICATION - BS 970:Part1:1983(Formally known as EN 8 D - BS 970:1955)
BRIGHT BAR | 080A42
080A42YELLOW:
Cold drawn orpeeled bright bar
%MinMax
C0.400.45
Si0.100.40
Mn0.700.90
S-
0.050
P-
0.050
Chemical composition limits
Size ranges for round bar offered
Expected mechanical properties*Drawn 080A42/EN8D 6 - 76.2mm
Heat treatment• Hardening - re-heat (austenizing) between 830°C and 860°C followed by quenching in oil• Tempering - generally between 550°C and 560°C depending on final hardness requirements
Condition of delivery• Cold drawn, drawn & ground or peeled depending, on requirement• Straightness shall not exceed 1mm over any 1 000mm• Length tolerance is -0mm, + 100mm
*≥ 80mm in peeled bar only. All sizes below 80mm in drawn bar
Max
(mm)689
10111214
14.5151618
18.21920
21.8222425
Nominal
diameter(mm)
689
10111214
14.5151618
18.21920
21.8222425
Calculated
weight(kg/m)0.2220.3950.4990.6170.7460.8881.2081.2961.3871.5781.9972.0422.2262.4662.8222.9843.5513.853
Min
(mm)5.9257.9258.9259.925
10.92511.92513.92514.42514.92515.92517.92518.12518.92519.92521.72521.92523.92524.925
Max
(mm)27.5283032
33.13536384042454850
50.855606570
Nominal
diameter(mm)27.5283032
33.13536384042454850
50.855606570
Calculated
weight(kg/m)4.6634.8335.5496.3136.7557.5527.9908.9029.864
10.87512.48415.41312.20415.91018.64922.19426.04730.209
Min
(mm)27.42527.92529.92531.92533.02534.92535.92537.92539.92541.92544.92549.92547.92550.6854.8859.8864.8869.88
Max
(mm)7580859095
100105110115120125130140150160
Nominaldiameter
(mm)75
80 *85 *90 *95 *
100 *105 *110 *115 *120 *125 *130 *140 *150 *160 *
Calculatedweight(kg/m)34.67839.45644.54249.93755.64261.65066.97274.59781.53688.77696.333
104.189120.840138.713157.832
Min
(mm)74.8879.8884.8689.8694.8699.86
104.86109.86114.86119.86124.86129.84139.84149.84159.84
Peeled 080A42/EN8D 80 – 160mm
LRS(mm)
-
Hardness(BHN)
230 - 250
U.T.S.(MPa)
730 - 740
Y.S.(MPa)
680 - 720
0.2% P.S.(MPa)
-
Elongation(%)10
LRS(mm)
-
Hardness(BHN)
201
U.T.S.(MPa)
620
Y.S.(MPa)
415
0.2% P.S.(MPa)
-
Elongation(%)14
*Expected Mechanical Properties to be used as a guide only
25SPECIAL STEELS
BRIGHT BAR | 080A42
Size range for hexagon bar offered
Max
(mm)10131719222425273032363841465055
Nominal sizeacross flats
10131719222425273032363841465055
Calculatedweight(kg/m)0.6801.1491.9652.4553.2913.9174.2504.9576.1206.9638.8139.819
11.43114.38917.00020.570
Min
(mm)9.91
12.9116.9118.8921.8923.8924.8926.8929.8931.8735.8737.8740.8745.8749.8754.84
Typical usesDynamo and motor shafts, heat treated bolts and studs, crankshafts, connecting rods, driving rings and flanges, railwaycouplings, axles, brackets, housings and parts not subject to high stresses or severe wear, etc.
26SPECIAL STEELS
(LOW CARBON RE-SULPHURIZED FREE-CUTTING STEEL)SPECIFICATION - BS 970:Part1:1983(Formally known as EN 1 A - BS 970:1955)
BRIGHT BAR | 230M07
230M07BLUE:
Cold drawn orpeeled bright bar
%MinMax
C-
0.15
Si0.100.40
Mn0.901.30
S0.250.35
P-
0.070
Chemical composition limits
Size ranges for round bar offered
Heat treatment• Generally this steel grade is not heat treated
Condition of delivery• Cold drawn, drawn & ground or peeled depending on requirement• Straightness shall not exceed 1mm over any 1 000mm• Length tolerance is -0mm, + 100m
Max
(mm)68
1012141516181920
Nominaldiameter
(mm)68
1012141516181920
Calculatedweight(kg/m)0.2220.3950.6170.8881.2081.3871.5781.9972.2262.466
Min
(mm)5.957.959.95
11.9513.9514.9515.9517.9518.9519.95
Max
(mm)222528303235404550
Nominaldiameter
(mm)222528303235404550
Calculatedweight(kg/m)2.9843.8534.8335.5496.3137.5529.864
12.48415.413
Min
(mm)21.9524.9527.9529.9531.9534.9539.9544.9549.95
Typical usesFor high speed production and/or repitition work where the major requirements are rapid machining and maximum tool life. Cutting speedson this grade are considerably higher than those of mild steels together with a far more superior surface finish.
Bushes, pins, shafts, bolts, nuts, studs, couplings and machinery components where low tensile strength material is required, etc.
Expected mechanical properties*Drawn 230M07/EN1A 6 – 50mm
LRS(mm)
-
Hardness(BHN)
126 - 180
U.T.S.(MPa)
460 - 550
Y.S.(MPa)
360 - 440
0.2% P.S.(MPa)
-
Elongation(%)
8 - 15
*Expected Mechanical Properties to be used as a guide only
27SPECIAL STEELS
(LOW CARBON LEAD FREE - CUTTING STEEL)SPECIFICATION - SAE J403
BRIGHT BAR | SAE 12L14
SAE 12L14MAGENTA:
Cold drawnbright bar
%MinMax
C-
0.15
Si-
0.10
Mn0.851.15
S0.260.35
P0.0400.090
PB0.150.35
Chemical composition limits
Size range for round bar offered Size range for hexagonal bar offered
Heat treatment• Generally this steel grade is not heat treated
Condition of delivery• Cold drawn condition only• Straightness shall not exceed 1mm over any 1 000mm• Length tolerance is -0mm, + 100mm
Max
(mm)8
1012131618202225283032
Nominaldiameter
(mm)8
1012131618202225283032
Calculatedweight(kg/m)0.3950.6170.8881.0421.5781.9972.4662.9843.8534.8335.5496.313
Min
(mm)7.959.95
11.9512.9515.9517.9519.9521.9524.9527.9529.9531.95
Max
(mm)13171922242527303236384146
5055
Nominaldiameter
(mm)13171922242527303236384146
5055
Calculatedweight(kg/m)1.1491.9652.4553.2913.9174.2504.9576.1206.9638.8139.819
11.43114.389
17.00020.570
Min
(mm)12.9116.9118.8921.8923.8924.8926.8929.8931.8735.8737.8740.8745.87
49.8754.87
Typical usesFor high speed production and/or repitition work where the major requirements are rapid machining and maximum tool life. Cutting speedson this grade are considerably higher than those of mild steels as well as the sulphur free cutting steel grades together with a far moresuperior surface finish.
The lead addition however further impairs the mechanical properties and fabrication charateristics compared to the re-sulphurized freecutting steel grades such as a forgeable, formability and weldability.
Bushes, pins, shafts, bolts, nuts, studs, couplings and machinery components where low tensile strength material is required, etc.
28SPECIAL STEELS
HARDNESS CONVERSIONS
Hardness ConversionsConversion chart in accordance with ASTM A 370
Rockwell C150kg load
(Diamond cone indenter)
68676665646362616059585756555453525150494847464544434241403938373635343332313029282726252423222120
Rockwell A60kg load
(Diamond cone indenter)
85.685.084.583.98.3482.882.381.881.280.780.179.679.078.578.077.476.876.375.975.274.774.173.673.172.572.071.570.970.469.969.468.968.467.967.466.866.365.885.364.864.363.863.362.862.462.061.561.060.5
Brinell3000kg load
(10mm diamond ball indenter)
---
739722706688670654634615595577560543525512496482468455442432421409400390381371362353344336327319311301294286279271264258253247243237231226
Vickers
(Pyramid indenter)
940900865832800772746720697674653633613595577560544528513498484471458446434423412402392382372363354345336327318310302294286279272266260254248243238
15 N scale15kg load
(Diamond indenter)
93.292.992.592.291.891.491.190.790.289.989.388.988.387.987.486.986.485.985.585.084.583.983.583.082.582.081.580.980.479.979.478.878.377.777.276.676.175.675.074.573.973.372.872.271.671.070.569.969.4
30 N scale30kg load
(Diamond indenter)
84.483.682.881.981.180.179.378.477.576.675.774.873.973.072.071.270.269.468.567.666.765.864.864.063.162.261.360.459.558.657.756.855.955.054.253.352.151.350.449.548.647.746.845.945.044.043.242.341.5
45 N scale45kg load
(Diamond indenter)
75.474.273.372.071.069.968.867.766.665.564.363.262.060.959.858.657.456.155.053.852.551.450.349.047.846.745.544.343.141.940.839.638.437.236.135.933.732.531.330.128.927.826.725.524.323.122.020.719.6
MPa or N.mm²
--------
2420233022402160207020101950188018201760170016401580152014801430139013401300125012201180114011101080105010301010970950930900880860850820810790770760
Tonnes/in²
--------
15715114514013413012612211811411010610298.596-
90878481-
76-
72-
68-
65-
61.6-
58-
55-
53-
51-
49
Hardness Superficial hardness Approximate tensile
Important note: The value in this table gives the interrelationship of hardness and approximate tensile strength of steels. It is possible that there may be deviations due to chemical compositionand processing histories. The values should be used for ferritic and martensitic steels only. This table should be used with caution.
Macsteel’s heat treatment plant is the largest, most diverse heat treatment plant in South Africa. The heat treatment plant is divided into two departments, each specialising in a unique heat treatment process range. The heat treatment plant control instrumentation is computer driven and is on par with similar systems anywhere in the world.
Batch processesAnnealingNormalizingSub-critical annealingStess relievingHarden and temper (both water and oil quench facilities)
Furnace and ancillary equipment used in the batch process• 8 off gas fired top hat furnaces that can handle up to 7m length bar stock• Water and oil quenching facilities• 2 straightening presses to straighten from 40mm dia to 320mm dia• 2 straightening reelers to straighten 16mm dia to 40mm dia• 1 Pit furnace - electrically fired - neutral hardening and tempering• Cryogenic freezing facilities
Continuous processesNeutral hardeningAustemper process
Furnace and ancillary equipment used in the continuous process• 2 off gas fired shaker hearth furnaces• 1 off electrical shaker furnace• Batch tempering furnace• 1 austemper furnace
29SPECIAL STEELS
HEAT TREATMENT PROCESS RANGE
Heat Treatment Process Range
The reasons for doing heat treatmentHeat treatment of steel or components is usually intended to accomplish any one of the following objectives:• to obtain the desired properties within a given steel• to remove stresses in steel/components set up by cold working or to remove stresses set up by non-uniform cooling of hot metal objects• to refine the grain structure (a course grain sie may result in premature cracking when the component is put into use)• to decrease the hardness and increase ductility• to increase the hardness so as to increase resistance to wear• to increase the toughness (the ability of a material to absorb energy & deform platically before fracturing); that is to produce steel or a component having both high tensile strength and good ductility• to improce the machinability• to improve the electrical & magnetic properties
30SPECIAL STEELS
HEAT TREATMENT OF STEELS
Heat Treatment of Steels
31SPECIAL STEELS
HEAT TREATMENT PROCESSES
Heat Treatment Processes
Full annealing
The purpose of full annealing may be to refine the grain, induce softness, improve electrical and/or magnetic properties and in some cases to improve machinability. The process consists of controlled heating to a suitable temperature, above transformation temperature (normally above 850°C) holding for sufficient time and then controlled cooling within the furnace.
Sub-critical annealing, stress relieving:The purpose of this treatment is primarily used for the removing of residual stresses introduced as a result of extensive cold working or extensive machining.
Normalizing
The purpose of normalizing is to supply harder and stronger steel than full annealing. It may also be used to improve machinability, modify, refine and homogonise the grain structure to improve the response in further hardening operations. The process is similar to full annealing. The main difference is that the components are cooled in still air.
Hardening
The hardening process is done to increase mechanical properties to specific requirements. The process may be modified to supply a full through hardened component or a hard surface with a softer, tougher one.
Tempering
Tempering is done as a necessary add on heat treatment after hardening. The process of tempering is to minimise the stresses induced by the quenching process. Its purpose is two-fold, to prevent cracking (high allow/tool steels) and to achieve desired hardness levels.
Austempering
Austempering is applied to components requiring high hardness coupled with high impact resistance and greater ductility that can be achieved with a quench and temper. The process is achieved by hearing the components to above the transformation temperature (normally 820°C to 880°C) and quenching into a salt bath of about 220°C to 400°C.
32SPECIAL STEELS
HEAT TREATMENT FURNACES UTILISED
Heat Treatment Furnaces utilised
The heat treatment processes can be performed in one or more furnace types. The selection of a furnace type is dependant on the process required, the size of the component/length of steel and the surface finish required.
Pit retort furnaces
Processes normally carried out are neutral hardening. Annealing and normalizing under protective atmosphere can also be done. The furnaes use protective atmospheres in the processes.
Specialised heat treatmentAustemper furnace (continuous line process)This is a continuous belt fed furnace used for hardening (austempering) small components under a protective atmosphere. The components are moved along a belt through the hot atmosphere controlled zone and dropped into a molten salt bath. The components move through the salt bath on a conveyer into a washer and drier resulting in a complete and final product
Shaker hearth furnaces (continuous line process)
These furnaces are specifically designed for neutral hardening under protective atmosphere of small, high volume articles (e.g. fasteners, nails, and springs).
Top hat furnaces
As the name implies, these large box-type furnaces are placed on a bed which has steel billets/bars or components laid out on them. Heat treatement processes include stress relieveing, normalizing, annealing and quench & temper. These furnaces are typically used in the heat treatment of small through to large items such as forging, fabrications, bar stock whcih has been purchased in the untreated condition and castings. The atmosphere is not controlled, so some oxidation does occur. This is not normally serious as further machining is done on these components.
33SPECIAL STEELS
METALLURGICAL SERVICES
Metallurgical ServicesThe Macsteel Metallurgical Services Division (MSD) has been set up as an aid to both the Special Steels division and the heat treatment division. The MSD department also does work for outside customers.
The MSD laboratory performs the following services
Chemical analysis, tensile testing, impact testing, non-destructive testing, macro & microscopic evaluation, hardness tests (Brinell, Rockwell and micro hardness testing), case depth evaluation, grain size & cleanliness evaluation, failure investigations and reports, metallurgical advice, controls ISO Accreditation.
Spectrographic chemical analysis determination
The department has two instruments at its disposal, one ARL 3360 laboratory instrument capable of analyzing for C, Si, Mn, S, P, CR, Ni, Mo, Cu, V, Al and Ti and one Spectrotest mobile instrument capable of analyzing for C, Si, Mn, S, P, CR, Ni, Mo, Cu, V, Al, Sn, As and B at virtually any site where accessable.
Chemical analysis service include product identification, sorting, verification, etc. of components, stock in virtually any form.
Typical steel grades that can be analyzed either for identification and/or verification are:Carbon steels including hollow bar: 070M20 (EN 30A), 080M40 (EN 8), 070M55 (EN 9), 150M19 (EN 14B), St 52, SAE 1020Alloy steel: 709M40 (EN 19), 817M40 (EN 24), 826M40 (EN 26), 835M15 (EN 39B), 835M30 (EN 30B), K0006, 655M13 (EN 36)Tool steel: D2 (1.2379), H13 (1.2344), S1 (1.2542), O1 (1.2510), L6 (1-2714), D6 (1-2436)Stainless steel: SAE/AISI 304, SAE/AISI 316, SAE/AISI 420, SAE/AISI 430
Mechanical testing
Tensile testing with a 300kN SERVO Hydraulic universal machine on standard and sub size test pieces as well as many different components with th aid of custom designed grips. Impact testing of ‘Charpy’ or ‘Izod’ specimens and can be done from room temperature (20°C) down to -189°C. Brinell hardness measurements can be performed on virtually any component on site and off site. Rockwell, Vickers and Micro-Vickers hardnesses can be done on suitably prepared components and samples where necessary.
Non-destructive testing
Ultrasonic testing of any product can be performed by qualified SNT-TC-1A Level 2 technician/s on request. Testing can be done to specific customer requiremnts on site, prior to processing, after heat treatment, after processing and in special cases off site. Typical testing is done on round and square bar after heat treatment, prior to machining and after rough machining (to the more stringent specification). Specifications generally utilized is AAC 999/6, AQL level 1, 2 & 3, etc.
Failure investigations & metallurgical evaluations
A laboratory equipped with two optical light microscopes, micro-hardness tester, low power stereo mocroscope, Rockwell hardness tester, sample preparation machines, etc. enables the metallurgical services department to provide a full metallurgical service not only to the heat treatment and sales and marketing departments but also to customers and end-users in the steel and engineering industry.
Services provised are, among many others:• Micro-hardness testing • Metallographic examination and evaluation of materials and products• Case hardness determination • Metallurgical investigations and evaluations of failures• Microstructure determination and evaluation • Material/steel grade classification, verification and validation• Technical information and support
34SPECIAL STEELS
GLOSSARY OF METALLURGICAL TERMS
Glossary of Metallurgical TermsA
Age hardeningHardening by ageing, usually after rapid cooling in water (quenching or spraying).
Ageing (metal or alloy)A change in properties (hardness and strength) that occurs slowly at room temperature or elevated temperatures.
Air hardeningTerm describing steel containing enough carbon or alloying elements to harden fully during cooling in air or other gaseous mediums from a temperature. Above the transformation range.
AlloyA substance having metallic properties and being composed of two or more chemical elements of which at least one is an elemental metal.
AnnealingThe heating to and holding at a suitable temperature and then cooling at a suitable rate, for such purposes as reducing hardness, improving mechinability, facilitating cold working, producing a desired microstructure, or obtaining desired mechanical, physical or other properties. If the sole purpose is to reduce stresses, the term is stress relieving.
AustemperingA heat treatment generally applied to steels and cast (ductile) irons by quenching into a medium from above the transformation temperature range that has a heat extraction rate high enough to allow the formation of acicular ferrite and high carbon stabilized austenite (ausferrite) but low enough to prevent the
formation of martensite and high enough to prevent the formation of pearlite and holding the product at that temperature to allow complete transformation to take place.
Austenite A solid solution of one or more elements in face-centred-cubic iron. The solute is generally assumed to be carbon.
B
Bainite A decomposition product of austenite consisting of an aggregate of ferrite and carbide. In general it forms at temperatures lower than those at where very fine pearlite forms and higher that where martensite begins to form on cooling. Its appearance is feathery if formed at the upper part of the temperature range and acicular, resembling matensite if formed in the lower part.
Bend test A test for determining the relative ductility, soundness and toughness of metal that is to be formed (usually plate, wire, strip or sheet). The specimen is bent over a specified diameter, through a specific angle.
Blowhole A hole on a casting or a weld caused by gas entrapped during solidification.
Brinell hardness test A test for determining the hardness of a material by forcing a hard steel or cabide ball of specified diameter into it under a specific load. The result is expressed as the Brinell hardness number, which is the value obtained by dividing the applied load in kg by the surface area of the rsulting impression in mm².
Burning (1) permanenty damaging a metal or alloy by heating to cause either incipient melting or intergranular oxidation. (2) in grinding, getting the work hot enough to cause discolouration or to change the microstructure by tempering or hardening.
C
CarbideA compound of carbon with one or more metallic elements.
Carbonitriding Introducing carbon and nitrogen (simultaneously) into a solid ferrous alloy by holding above the lower critical line (720°C) for a suitable perios of time to allow for adequate diffusion of the carbon and nitrogen. The carbonitrided alloy is usually quenhc hardened.
Carbon steel Steel containing up to 2% carbon and only residual quantities of other elements, except those added for deoxidation, with silicon usually limited to 0.60% and manganese to about 1.65%.
35SPECIAL STEELS
GLOSSARY OF METALLURGICAL TERMS
CarburizingIntroduction of carbon into a solid ferrous alloy by holding above 720°C in a carbon rich atmosphere for a time period long enough for adequate carbon penetration. The carburised component is normally quench hardened.
Case hardeningHardening a ferrous alloy so that the outer portion or case is substantially harder than the core. Typical processes are carburising, nitriding, carbo-nitriding, nitro-carburising, flame hardening and induction hardening.
Charpy testA pendulum type single-blow impact test in which the specimen, usually notched is supported at both ends as a simple beam and broken by a falling pendu-lum. The energy absorbed as determined by the subsequent rise of the pendulum, is a measure of impact strength or notch toughness.
D
DecarburizationThe loss of surface carbon in a ferrous alloy as a result of heating in a medium that reacts with the carbon at the surface.
F
FatigueThe phenomenon leading to the fracture under repeated or fluctuating stresses having a maximum value less than the tensile strength of the material. Fatigue fractures are progressive, beginning as small cracks that grow under the fluctuating stress.
FerriteA solid solution of one or more elements in body-centric-cubic iron. Unless otherwise stated, the solution is generally assumed to be carbon.
Flame hardeningA quench hardened component, where the heat is applied from a direct flame.
Full annealingAnnealing a ferrous alloy by heating it into the austenite range, holding it for a sufficient time and then cooling it slowly through the transformation range.
G
Grain growthAn increase in the size of the grains in polycrystalline metal, usually effected during heating at elevated temperatures. The increase may be gradual or abrupt, resulting in either uniform or non-uniform grains after growth has ceased.
Grinding cracksShallow cracks formed on the surface of realtively hard materials because of excessive grinding heat or the high sensitivity of the material.
H
HardenabilityIn ferrous alloy, the property that determines the depth and distribution of the hardness introduced during quenching.
HardeningIncreasing the hardness by suitable treatment, usually involving heating and cooling. The more specific terms should be used: age hardening, case hardening, induction hardening, etc.
HardnessThe resistance of a metal to plastic deformation, usually by indentation. Common hardness tests are Brinell, Rockwell, Knoop and Vickers hardness.
Heat treatmentHeating and cooling a solid metal or alloy in such a way as to obtain desired conditions or properties. Heating for the sole purpose of hot working is excluded fron the definition.
Homogenizing treatmentA heat treatment of an alloy intended to make it uniform in composition by eliminating coring and concentration gradients.
I
Impact testA test to determine the behaviour of metals when subjected to high rates of loading, usually in bending, tension o r torsion. The quantity measured in the energy absorbed in breaking the specimen by a single blow, as in the Charpy or Izod tests.
Induction hardeningQuench hardening in which the heat is generated by electrical induction.
36SPECIAL STEELS
GLOSSARY OF METALLURGICAL TERMS
M
MartemperingQuenching an austenitised ferrous alloy in a medium at a temperature in the upper part of the martensite range, or slightly above that range, and holding it in the medium until the temperature throughout the alloy is substantially uniform. The alloy is then allowed to cool in still air through the martensite range.
MartensiteA metastable phase of steel, formed by the transformation of austenite below the Ms temperature. It is an interstitial supersaturated solid solution of carbon in iron having a body-centred-tetragonal lattice. its microstructure is characterised by an acicular or needlelike pattern.
Mechanical propertiesThe properties of a metal that reveal its elastic and inelastic behaviour where force is applied, thereby indicating its suitability for mechanical applications. Examples are tensile strength, yield strength, elongation and hardness.
N
NitridingIntroducing nitrogen into a ferrous alloy by holding at a suitable temperature (below 720°C for ferritic steels) in contact with a nitrogenous material such as ammonia or molten cyanide. Quenching is not required for hardening.
NormalizingHeating a ferrous alloy to a suitable temperature above the transformation range and then cooling in air to a temperature substantially below the transformation range.
P
Process annealingIn the sheet and wire industries, heating a ferrous alloy to a temperature close to, but below the transformation range and then cooling, in order to soften the alloy for further cold working.
Q
Quench hardening (quenching)Hardening a ferrous alloy by austenitizing and the cooling rapidy enough so that some or all of the austenite transforms to martensite.
R
Residual stressStress present in a body that is free of external forces or thermal gradients.
S
Secondary hardeningTempering certain alloys at a certain temperature so that the resulting hardness is higher than it would be if it were tempered at a lower temperature.
Solution heat treatmentHeating an alloy to a suitable temperature, holding at that temperature long enough to allow one or more constituents to enter solid solution, and the cooling rapidly enough to hold those consituents in solution. The alloy is left in a supersaturated, unstable state.
SpheroidizingHeating and cooling to produce a spheroidal or globular form of carbide in steel.
T
TemperTo reheat hardened steel to some temperature below the transformation range for the purpose of reducing the hardness and increating the toughness. The process is also sometimes applied to normalized steel.
ToughnessThe ability of the material to absorb energy and deform plastically before fracturing.
37SPECIAL STEELS
FACT SHEET ON ALLOYING AND ACCOMPANYING ELEMENTS IN STEEL
Fact Sheet on Alloying and Accompanying Elements in SteelAI - AluminiumThis is the most powerful de-oxidiser used which also combines with nitrogen, thereby reducing the susceptibility to strain ageing. Small additions assist fine-grained structure. As aluminium forms very hard nitrides with nitrogen, it is usually an alloying element in nitriding steels. Aluminium improves the scale resistance and is therefore often used as an alloying element in ferritic heat resisting steels.
C - CarbonCarbon is the most important and influential element in steel. In addition to Carbon every unalloyed steel contains Silicon, Manganese Phosphorus and Sulphur which occur unintentionally during manufacture. In addition to further alloying elements to achieve special effects and intentionally increase Manganese and Silicon content, results in alloy steel. With increased Carbon content the strength and hardenability of steel increase but its ductility, forgeability and machineability reduces. The carbon content in steel has virtually no effect on the steels corrosion resistance to water, acids and hot gasses.
Cr - ChromiumChromium increases the hardenability of steel while the ductility is effected minimally. Higher Chrome content in steel increases its corrosion resistance, and by forming carbides the edge holding quality of steel increases. The tensile strength of steel increases by 8 - 100 N/mm² for every 1% Chrome added. The yield strength also increases but the notch impact value reduces.
Mn - ManganeseManganese increases the strength of steel to a lesser degree than Carbon while it favourably influences the forgeability, weldability and markedly increases the hardness penetration depth.
Mo - MolybdenumWhile Molybdenum improves the tensile strength and increases the heat resistance and weldability of steel, the forgeability of steel with high molybdenum, content decreases. When used in combination with Chromium and Nickel, Molybdenum may produce high yield points and tensile strength values.
Ni - NickelBy adding Nickel to steel the notch toughness is increased significantly and is therefore alloyed for increasing toughness in case-hardening, heat-treatable and subzero toughness steels. Nickel combined with Chromium ensures good through hardening. Chrome-Nickel steels are Stainless, heat resistant and resistant to scaling. Nickel does not impair the welding properties of steel.
P - PhosphorusPhosphorus is normally regarded as being detrimental to steel and every endeavour is therefore made to keep Phosphorus content in high grade steels to a maximum of 0.03 to 0.05%.
Pb - LeadLead is added in free cutting steels in amounts of 0.20 - 0.50%. Because of its fine homogenous distribution, formation of shorter chips and clean faces of cut is achieved, thus improving machineability. The stated Lead content does not affect the mechanical properties of the steel.
S - SulphurSulphur produces the most pronounced segregation of all steel accompanying elements. It leads to red shortness or hot shortness. Sulphur is added to steels for automatic machining in quantities of up to 0.40%. This reduces the friction on the tool cutting edges by means of lubricating action, therefore increasing tool life. It also produces shorter chips during machining. Sulphur also increases susceptibility to welding cracks in steel.
Si - SiliconSilicon, like Manganese is contained in all steel as iron ore contains Silicon in various quantities, depending on overall composition. Silicon is absorbed from the furnace refractory linings during the melting process. However, only steels containing more than 0.40% of Silicon are called Silicon steels. Silicon is a deoxidiser and promotes graphite precipitation, it also increases the strength and wear resistance of steel while significantly increasing the elastic limit, thus being a useful alloying element in spring steels. Because of Silicons ability to greatly reduce electrical conductivity, extensive use is made of it in electrical steels.
V - VanadiumVanadium us used as a primary grain refiner in the manufacture of steel. It is also a strong carbide former, thus providing increased wear resistance, edge holding and high temperature strength. Vanadium is therefore used primarily as an alloying element in high speed, hot forming and creep resistant steels.
38SPECIAL STEELS
ABBREVIATIONS
AbbreviationsAnnNHTQTHBHRCHRBHVU.T.S.Y.S.0.2% P.S.Elong. (%)JKVCMPaN.mm21 MPammmARAFkg/m
AnnealedNormalizedHeat treatedQuenched and temperedBrinell hardness (10mm ball, 3000kg load)Rockwell hardness, C scale, 150kg load)Rockwell hardness, B scale, 100kg load)Vickers hardnessUltimate tensile strength (Rm)Yield strength (Re)Proof stress offset at 0.2 percent (Rp 0.2)Percentage of elongation [A on 5.65√ so where so = original cross sectional area]Joules (energy absorbed during impact testing)Charpy impact strength (”v” notch)MegapascalNewton per square millimetre1 N.mm2MillimetreMetreAs hot rolledAs hot forgedKilogram per metre
September 2021
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