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April 2020 An ultimate approach to relentlessly cut indirect spending, project costs and CAPEX under exceptional conditions Compression Spend Surviving nightfall the

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Apr

il –

20

20

An ultimate approach to relentlessly cut indirect spending, project costs and CAPEX under exceptional conditions

CompressionSpend

Surviving

nightfallthe

almost every industry is faced with the serious

challenge of surviving the Covid-19 crisis while

keeping the vital core as intact as possible.

Today,

It's about slowing down the metabolism immediately and having enough resources after the pandemic's turning point to return to growth. To ensure that, it's crucial to stop non-essential expenditures quickly and radically and consistently exploit the possible one-off effects.

In this unprecedented situation, companies should establish a cost-cutting task force at the front line. The approach: each business unit decides which expenditures are to be either stopped completely, reduced to a smaller share or delayed, tightly supported

by the procurement department. It's about shifting the focus now, from long-term strategic operations to resisting the acute and life-threatening challenges – while keeping in sight that a vigorous strategic supplier network will be crucial for the way back to normal. Against this background a thoughtful but immediate and relentless reduction of indirect material costs, project costs and CAPEX becomes a lever of enormous value. Roland Berger's Spend Compression approach is the ultimate means of choice to cope with this challenge – quickly, precisely and effectively.

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Roland Berger Spend Compression

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Spend CompressionRoland Berger

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–– Spend Compression targets all expenditure except for production materials. All types of expenditure – literally from a single laptop to major investments in buildings or machinery – are considered. In this way, it is possible to go through all areas of the company, to make even complex structures transparent, and to very quickly reduce expenses with different measures.

–– The approach is either stopping expenditures completely, reducing them to a smaller share or identifying savings potential through demand specification, e.g. reviewing specifications of building projects or checking key elements of outsourced plant

logistics. In any case, a fast realization of results has highest priority. First results are usually visible within six to eight weeks.

–– A cross-functional interaction between procurement and the business functions ensures to gain of one- off reductions and implementation of sustainable budget improvements at the same time.

–– A reduction of the budget by the savings potentials that have been achieved. This prevents the savings from being used for other purposes.

The essentials

Indirect, i.e. non-product-related materials (NPM) have often been shabbily treated in cost reduction projects. And if they do matter, project scopes and measures are typically adjusted to the classic topics, e.g. travel expenses, vehicle fleet or cleaning services. However, it's worth having a look at the full NPM spend and challenge, which means for example CAPEX, especially machinery and building projects, IT, all kinds of maintenance or indirect

Wide range of results

Top speed

SpendCompression

approachplant spend. Furthermore, project cost and other investments have to be taken into account.

This requires a regular check of what is being purchased and what investments are necessary. Ideally, based on those reviews, also better lines of argumentations for price negotiations with suppliers are developed. Here is the Spend Compression approach, with four essential features:

Cross-functional effort

Budget anchorage

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Spend CompressionRoland Berger

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How do you define a good "slash" in numbers? In general, our goal is to achieve more faster – at all indirect costs and across the entire organization. For that purpose, Spend Compression is designed as an ad hoc program that, through a bundle of concentrated and aggressive measures, can reduce spending by up to 30% in the short term. By comparison: traditional approaches usually achieve 5–15% in the medium term. In addition, our approach is not exclusively driven by the procurement organization but includes budget decision makers from all business areas.

So, the business functions are taking control? Exactly. All relevant business functions and procurement being part of the team. Procurement provides the business units with impulses for cost

reductions, must participate, can moderate. After all, it still has the task of ensuring that good investment decisions are made and budgets are optimally spent. But the responsibility for cost-cutting measures lies where the business is generated, in the business units.

Let's take it beyond numbers. Which other effects do you observe in Spend Compression projects? Well, they open new ways of cross-functional collaboration and understanding. This is even more true in hard and dangerous times. Teams which go together through the fire, afterwards work together at a different level. In terms of communication, trust, joint goals and ambitions, performance and commitment.

Finally, what are the essentials of fast-track actions? Postpone expenditures and limit them to the bare essentials – relentlessly. This creates additional short-term impact and is the key to a fast recovery. "Nice to have" is not the option in times like this, nor is hesitancy. Protecting the company's core is about discipline and focus even if you have to make painful decisions. You must stay alive to return to the growth track.

Source: Roland Berger 2020

* BE examples: functions, divisions, factory locations

Expert talkW I T H M A R C U S S C H Ü L L E R , S E N I O R

PA R T N E R , O P E R AT I O N S

Spend Compression programProject example global supplier

Overall forum for indirect spend optimization covering both savings and spend avoidance plus demand control

"Spend Compression" will be activated per business entity (BE)*

> Governance in weekly Spend Compression meetings

> Executive tandems – e.g. CPO/CFO – coordinated by Spend Compression office

What is "Spend Compression"? Set-up of "Spend Compression"

Supplier

4

Content/responsible

Story 1: "Spend break" for occurring demands (>50K EUR)/procurement and BE

Story 2: Savings in NPM projects/procurement and BE

Story 3: Savings with top NPM suppliers/procurement

Story 4: Tooling savings/procurement and BE

Story 5: Quick win savings/BE

Spend CompressionRoland BergerSpend

Compression –

Overview

Compression m

echanism (fast and im

mediate)

Budget mechanism

Dem

and challenge – Radically challenge large

spend (release gateway)

Comm

ercial pressure for, e.g., top/large suppliers (renegotiation, kick-backs, etc.), target of >5%

Supplier contribution from, e.g., rem

aining/sm

aller suppliers (general, undifferentiated extra

savings of 2 –5%)

Business

Dem

and

Reject non-mission-critical spend (13%

–20%)

Yes

No

Indir. proc. Business

Spend reduction applicable for

budget reduction?

Dynam

ic budget adjustm

ent &

"publication" of deviations to drive

budget compliance!

BudgetBudget

cutN

ewbudget

Muda's "last dance" – Broad &

radical identification of excessive expenditures (e.g., sponsoring, events, trade fairs, …

), leveraging input from

employees, and steam

roll decision-making and im

plementation

Outlook/alternative: Radical application of

accelerated zero-based budgeting

x

Sourcing

Negotiation factory

Blunt "post-procurement"

discount demand

360° specification challenge

Radical review of approved

spend regarding specs, com

fort level, etc.Ordering

Budget cut – Imm

ediate cut of current

budget, reflection for future budgets

Target coverage: 80 –100%

of supply base

Spend Compression leads to 15 –30%

imm

ediate P&L eff

ects through the consistent leveraging of dem

and, specs, quantity and price

5

Source: Roland Berger 2020

Spend CompressionRoland Berger

6

times of high pressure. Particularly relevant are decisions that

are critical on a larger scale for the company's ability to act, e.g.

delaying investments in machinery and maintenance work.

Even in a remote operation status, manufacturing must

be able to ramp up again quickly, quality levels and delivery

dates have to be guaranteed.

Make sure that the bulkheadsfor spending are tight, i.e.

that the budgets are adapted to the cuts. Not just in a

quarterly plan, but as soon as a measure is decided.

Time for action

Don't limit the project to one-off measures.

Intermeshing all measures with the budget planning of

the business is essential.

Note the importance of clear guidelines from top

management, especially with short, unambiguous timelines

for decisions. Obtain an explicit commitment from all

employees involved – without making exceptions.

Don't waste your time with micro budget decisions in

What approaches can your organization take to achieve rapid results with Spend Compression?

We recommend focusing on four crucial aspects as a first step:

Americas

USA

Martin [email protected]

Oliver [email protected]

Jason [email protected]

Rebecca [email protected]

Barry [email protected]

Brazil

Gustavo [email protected]

Europe

Germany

Marc [email protected]

Marcus [email protected]

Carsten [email protected]

Christian Bö[email protected]

Sebastian [email protected]

Steffen [email protected]

Jochen Gleisberg [email protected]

Rolf [email protected]

Oliver [email protected]

Bernhard [email protected]

Sven [email protected]

Switbert [email protected]

Michael [email protected]

Michael Rü[email protected]

Marcus Schüller [email protected]

Thomas [email protected]

Michael [email protected]

Hannah Zü[email protected]

Switzerland

Sven [email protected]

CIS

Alexey [email protected]

France

Thierry [email protected]

Ambroise [email protected]

Laurent Molinié[email protected]

Julien [email protected]

Etienne [email protected]

Magali [email protected]

Belgium

Bart [email protected]

Italy

Alfredo [email protected]

Spain

Rodrigo [email protected]

Karin de Sousa [email protected]

Victor [email protected]

Your local experts for Operations

Netherlands

Alexander [email protected]

Erwin [email protected]

UK

Jens [email protected]

Philip [email protected]

Sweden

Hauke [email protected]

Asia

Japan

Masashi [email protected]

China

Johan [email protected]

Yong [email protected]

Hong Kong

Laurent [email protected]

South Korea

Soosung [email protected]

SEA

Cipto [email protected]

Martin [email protected]

ME

Vatche [email protected]

This publication has been prepared for general guidance only. The reader should not act according to any information provided in this

publication without receiving specific professional advice. Roland Berger GmbH shall not be liable for any damages resulting from any use

of the information contained in the publication. © 2020 ROLAND BERGER GMBH. ALL RIGHTS RESERVED.

Phot

os: R

olan

d Be

rger

Gm

bHRoland Berger, founded in 1967, is the only leading global consultancy of German heritage and European origin. With 2,400 employees working from 35 countries, we have successful operations in all major international markets. Our 52 offices are located in the key global business hubs. The consultancy is an independent partnership owned exclusively by 250 Partners.

Your local experts for Operations

Publisher

ROLAND BERGER GMBH

Sederanger 180538 MunichGermany+49 89 9230-0

For more insights visit www.rolandberger.com

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