spray nozzles and systems for the beverage industry · bottles, oftenregulations the technology for...
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High quality products:n Efficient, safe, reliablen Many application examples inside
Spray Nozzles and Systems for the Beverage Industry
Advanced spray technologybased on 130 years of experience
Today’s producers have to operate in a tougher environment than ever before, driven by:
nCustomerdemandforimprovedquality
nConstantpressureoncost
nTighterpollutioncontrol
Lechlernozzlesandspraysystemsareusedinvirtuallyeverystageofbeverageproductionandtheirperformancecanhaveamajorimpactonproductqualityandmanufacturingcost.
Forover130years,Lechlerhaspioneereddevelopmentsinspraytechnologyforallindustries,designing,developingandmanufacturingproductsofoutstandingreliabilityandperformance.Allcomeaccompaniedbyexpertisebasedonthoroughknowledgegainedthroughexperienceinprovidingbothconventionalandinnovativesolutions.Today,Lechleroffersacomprehensiverangeofnozzlesandspraysystemsavailabletoindustryworldwide.
Serving industry worldwide
Lechlerisatrulyinternationalcompany,offeringsalesandtechnicalsupporttodiverseindustriesthroughouttheworld.
InadditiontoourMetzingenheadquartersinGermany,LechlersubsidiarycompanieshaveplantsandofficesintheUK,theUSA,India,China,France,Belgium,Spain,Sweden,FinlandandHungary.Wealsohaveanetworkofsalesofficesandrepresentativescoveringsixcontinents.
Whereveryouare,Lechlerisaimingtoestablishapartnership,helpingyoutoenhanceproductqualitythroughtheapplicationofexpertiseinadvancedfluidengineering.
Headquarters, Germany
Lechler Ltd., United Kingdom Lechler Inc., USA
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PERRY JOHNSONREGISTRARS, INC.
ISO 9001:2008 Certified
Easy Clip
Lechlerprovidesnumerousintelligentmountingoptions.Advantage:nQuick,accurateadjustment
ofthesprayjetBenefits:nLowerinstallationand
maintenancecostsnOptimalprocessefficiencynNowelding
XactCleanControlled rotation
Thesenozzlesaredesignedtocleanmidsizetanks(1020ft.diameter).Itscontrolledrotationallowsittooperatewithgreaterinletpressure,upto300psi.Advantages:nLowflowratesnCompactdesignforsmall
tankopeningsnOperationineveryposition
possiblenMaterialsareFDAcompliant
Benefit:n Controlledrotationallowsfor
higherpressuretobeusednBettersprayimpingement
fordifficultsoils
Some examples:How you can profit from our knowledge
Cleaning of tanks and systems
Varioustypesoftankcleaningnozzlesforcleaningtanksofallsizesareavailable,includingthoseforCIPapplications.Advantage:nTherightnozzleforevery
applicationBenefit:nReliable,costeffective
cleaning
Foam Cleaning
The“FoamWhirly”rotationcleanersaredesignedforcleaningeitherwithfoamfromliquiddetergentandwaterorjustwateralone.Advantage:nLowwateranddetergent
consumptionBenefit:nOptimumcleaning
effectivenesswithreduceddetergentandwaterusage
Lechlerpneumaticatomizingnozzlescanaddtothereliabilityandeconomicefficiencyofentireprocesses.Themainrequirements,ofcourse,areprecisionandquality—andatomizingnozzlesbyLechlerarewellknownforboth.
Lechlerhasabroadrangeofhighprecisionnozzlesforuseinthebeverageindustry.Togetherwiththecompetentconsultancyservicesprovidedbyouratomizingexperts,theyyieldprecisesolutionstailoredtoyourparticularneeds.
Indeed,Lechlermadesolutionsensureoptimalbenefitsataffordableprices.
Pasteurization
Tangentialhollowconenozzlesareavailableindiversesizes,anglesandmaterials.Advantages:nNoncloggingdesignnUniformdistributionofliquidBenefits:nHighprocessefficiencynReliablefunction
Your advantages at a glance: Safety:nTimetested,reliableoperationnDefinedperformance
Economic efficiency:nOptimizedspraycharacteristicsnLongservicelife
Easy handling:nQuickinstallationnEasymaintenance
Reliable Service:nCompetentconsultationservicesnShortnoticeavailability
...more examples
Drying, sorting, blowing off: QuietairnozzleswithlowairconsumptionLaborsavingoperation
Moistening and disinfecting: Broadarrayoftwinfluidnozzlesandaccessories Ultrafinedistributionoffluids Efficientatomizationof precisequantities
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Lechler solutions for safe, reliable, economical production
Lechler-engineered approaches to tomorrow’s innovations
Beittheincreasingdiversityofproductsandtastetrendsorsuchmodesofpackagingaslaminatedcartonsandplasticbottles,oftenthetechnologyforfilling,processing,storageorhandlingcallsfornewkindsofmachinesandprocesses.
Intelligent spraying can make a major contribution towards the efficient implementation of innovative products and processes.
Our experience — your benefit
Establishedin1879,Lechlerhasnozzlemanufacturingexperiencesecondtonone.Forinstance,ouratomizingnozzles,havingbeenimprovedovertheyears,haveprovenverysuccessfulanddependableintheserviceofmachinemanufacturers,dealers,andsystemoperatorsaroundtheworld.
New approaches for highest demands
Today’sconsumersaredemandinghighquality,reasonablypriced,safefoodandbeveragewithanecofriendlybackground.Callsforlongershelflifewithfewerpreservativescanbesatisfiedbystricthygienestandardscombinedwithlawsandregulationsgoverningthedesignofmachineryandprocesses.Thesehavebecomeapowerfulinfluenceinallphasesoftheindustry.Increasingcompetition,domesticandinternational,drivesallprocessestooptimalperformance.Thisincludescleaningandplantsanitation.CleanInPlace(CIP)systemsusingLechlerproductscanincreaseproductionandshortendowntimeeveninthefaceofincreasingproductdiversitydemands.EfficientplantoperationscountonnozzletechnologyfromLechler.
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The advance of two-way packages, in combination with general hygiene requirements, makes it necessary to thoroughly clean all portable packings.
High throughput rates in turn require efficient cleaning, filling, and handling systems.Lechler has the nozzles re quired to guarantee a smooth process in such areas as:
nCleaningoftanksandvesselsnBottlesterilizationnCratewashingofcontainersnCleaningoffilling/bottling machinesnLubricationanddisinfection ofconveyorbeltsnPasteurizationnBlowingoffoflabels
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Milk drinks Theprocessingofmilkdrinksandsoybasedbeveragesimposessanitarystandardsonthehygienicdesignoftheequipmentinvolved.Forthismarket,LechlerhasengineeredarangeofspecialpurposeCIPcleaningnozzlesthatsatisfythestrictestsanitaryrequirementsofthe3Aassociation.
Typical applicationsn Cleaningofmixers,storage
tanksandbottling/fillingequipment
n Tankertruckcleaningn Labeldrying
Alcoholic beveragesLechlernozzlessafeguardthehighqualityofrawmaterialsinnumerousvineyardsandorchards.Inlargewineries,subsequentprocessingalsoreliesonLechler’scleaningnozzles.
Typical applicationsn Cleaningoftanksn Cleaningoffermentation,
mixing,andstoragetanksn Conveyorlubricationn Barrelwashing
Brewing technology Inanymodernbrewery,liquidatomizersarerequiredforbothbrewkettleandbottleprocessingalike.Lechlerhasnumerousefficientsolutionstoofferthisbeveragesector.
Typical applicationsn Kettlecleaningn Britebeerand
storagetankcleaningn Kegcleaningn Conveyorlubricationn Pasteurization
CarbonatedbeveragesFruitjuices,bottledwater,andcarbonatedsoftdrinksarebecomingincreasinglypopular,andthenumberofinnovativebeveragesandblendsisconstantlyexpanding.Tokeepupwiththepacerequiredtomakethesedrinks,productionequipmentneedstobecleanedatincreasinglyshorterintervals.Forsuchjobsastheseaswellasfortheproductionofconcentratesandpowders,Lechlerhaslotsofattractivesolutionstooffer.
Typical applicationsn Cleaninganddisinfection
ofmixers,storagetanksandbottlingfacilities
n Conveyorlubricationn Bottlesterilization
Typical applications:We have the answers to your every spraying need
ThefollowingtableswillhelpyoutoselectwhichLechlernozzleisthemostsuitableforyourapplicationwithinthebeverageindustry.Youcanfindmuchmoredetailedinformationabouttheseitemsinourproductcatalog,“PrecisionSprayNozzlesandAccessories”.
Tank and Equipment Cleaning
Applications Type of Spray
Forthelargesttanksandmostdifficultapplications,thisgeardriventankwashingmachineisourmostpowerful.
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StationaryLowimpact
FreeSpinningModeratetohighimpact
ControlledRotationVeryhighimpact
Type of Nozzle Nozzle Features
StaticSprayBall
PrecisionWhirlyMiniWhirlyTeflon/StainlessSteelWhirlyFoamWhirlyMicro/MiniSpinnerGyroPopupNozzle
AccuCleanXactClean5TM(M20)
Goodforrinsing3Acompliant
SelflubricatingMaintenancefreeSanitaryconnectionsRetractablelancesforCleanoutofPlaceVarioussprayangles180°,270°,360°
ExcellentforheavycleaningSelflubricatingOperatesonlowpressure6080psiLowwaterconsumption
Cleaning in General
Applications Type of Spray Type of Nozzle Nozzle Features
FlatFan
FullCone
FreespinningModeratetohighimpact
PneumaticAtomizing(FullCone)
Exterior bottle washing
Can washing
Conveyor cleaning
Delabeling
Interior bottle sanitizing
FlatFanDeflectorFlatFanTwistLocEasyClipAccessories(optional)
FullConeTangentialFullConeAccessories(optional)
PrecisionWhirlyMiniWhirlyFoamWhirly
AirMist
LowandhighpressuresStrongimpactEvenspraydistributionAdjustablespraytipsAutomaticnozzlealignment
UniformspraycoverageClogfreeConsistentsprayangles
SmallprofileCompletespraycoverageModeratesprayimpact
VeryfinedropletsPrecisespraycoverageAutomaticneedleshutoffandcleanout
Drying
Applications Type of Spray Type of Nozzle Nozzle Features
AirNozzles(FlatFan)
Can drying
Bottle drying
Label drying
Removal of excess liquids post filling
WHISPERBLASTRoundWHISPERBLASTFlat
FocusedblastingLowairconsumptionLoweroperatingcostsAvailableinpolypropyleneSidebysideconfigurations
Mixing Tanks
Syrup Tanks
Storage Tanks
Wine Fermentation Tanks
Brew Kettles
Bright Beer Tanks
Lauter Tuns
Beer Kegs
Wine Barrels
Totes
Tunnel Pasteurizers
Aseptic Bottling Equipment
ForadditionaldetailedinformationonLechlernozzlesfortheBeverageIndustry,pleaserefertothefollowingdocumentation:
nCatalog“PrecisionSprayNozzlesandAccessories”
nBrochure“TankCleaningNozzles”nBrochure“SprayNozzlesand
SystemsfortheFoodIndustry”nLineCard“Wine”nLineCard“Brewery”nLineCard“TankCleaning”
ThematerialsusedaregenerallyFDAapproved.Productswhichareconsistentwiththerequirementsofthe3Aorganizationareavailableonrequest.
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Cooling
Applications Type of Spray
FullCone
HollowCone
Pasteurization
Type of Nozzle Nozzle Features
FullConeTangentialFullConeAccessories(optional)
TangentialHollowConeAccessories(optional)
UniformspraycoverageClogfreeConsistentsprayangles
CoarsedropletsClogfreeUniformspray
Coating
Applications Type of Spray Type of Nozzle Nozzle Features
PneumaticAtomizing(FlatFan,FullCone)
Adhesives for bottle labels AirMistAirMistwithmagneticvalveViscoMist
VeryfinedropletsSuitableforliquidswithhighviscositiesPrecisespraycoverageAutomaticneedleshutoffandcleanout
Humidification
Applications Type of Spray Type of Nozzle Nozzle Features
HollowConeMalt germination TangentialHollowConeAccessories(optional)
ClogfreeVerysmalldropletsUniformspraycoverage
Lubrication
Applications Type of Spray Type of Nozzle Nozzle Features
FlatFanConveyor belt lubrication FlatFanConveyorLubricationTipsStrainers(optional)
VerylowflowratesStablesprayanglesColorcodedforidentification
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LechlerInc.PrecisionNozzles·NozzleSystems445KautzRoadSt.Charles,IL60174Phone:(800)7772926Fax:(630)3776657
Lechler Inc. Precision Nozzles · Nozzle Systems445 Kautz RoadSt. Charles, IL 60174Phone: (800) 777-2926Fax: (630) 377-6657
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A N D A T h t t p : / / l e c h l e r . p a r t c o m m u n i t y . c o mT H E R E ’ S 3 D D E S I G N D A T A3DdataonLechlernozzlesandaccessoriesisavailabletoyoufreeofchargeforyourdevelopmentanddesignwork.Profitfromtheseadvantages:
n Timesaving,direct downloadofdesign drawingsandtechnicaldata.n Simpleproductselection
similartotheLechler printedcatalog.n Previewfunctionwith productphotoand 3Dgraphic.n Availableinallcommon 3Dfileformats.n Freeuseafteronceonly registration.Withthisservice,Lechleronce
againprovesitscompetenceanditshighstandardsasatechnologyleader.
Takeadvantageofthisoffertosimplifyyourwork.Wewouldbehappytosupportyou.
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