spraymet coated components focus
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SPRAYMET SURFACE TECHNOLOGIES PVT LTD
Manufactured , carbide coated and cladded components for
severe service applications
A 413, 9th main, 2nd stage, Peenya Bangalore ,INDIA [email protected], Tel +91-80-28364565
SPRAYMETCOMPANY PROFILE
Business Name Spraymet Surface Technologies Pvt Ltd
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Business Address HO and Unit # 1 : A 413, 9th main road,2nd Stage, Peenya Industrial Area, Bangalore-560058, E mail : [email protected] Contact name : S S Joshi 9916903701 [email protected]
Unit # 2 : Plot no T 180, T block, MIDC, Bhosari ,Pune E mail : [email protected] Contact K. Basavraj 8149046272 .
Year established 1998
Tax Registration # VAT 29300067553 / PAN AAACB6051D / Serv. tax AAACB6051DST001
Type of Business Thermal Spray : Wire Metallizing , Flame spray , Robotic Plasma spray and HVOF spray carbide coting , Finish Lapping, Hard facing : PTA and TIG hard facing and Spray fuse – Ni base alloys and Cobalt base alloys Electroless Nickel : ENP plating for pump and valve parts and balls and seat and general engineering components Liquid and Gas Nitriding : QPQ and Gas Nitriding for oil and gas and control valve and automotive components. Manufactured components : Coated /Plated/ hardf aced components for oil and gas, pump and valve and steam turbine industries.
Coating / Hard facing Range Pure Metals and Alloys : Ferrous and Non Ferrous, Molybdenum and its alloys : SS, Ni, Mo, Zn , Al, Cu, bronze, Babbitt, etc
Nickel and cobalt Base Alloys : Inconel and Stellite family
Ceramic coatings : Al2O3, Cr2O3, Zr2O3 etc Carbides :Tungsten & chrome carbides ; Wc/Co, Wc/Co/Cr,Cr3C2+NiCr
etc Hardfacing Alloys : stellite 1,12,6 and colmonoy 4, 5 , 6, etc
ENP : Low, Medium an High Phos ENP 10 -70 microns
Nitrding : QPQ ( oxidation black ) and Gas Nitriding
Installed machinery and overall capabilities
6 axis Fanuc and ABB robots for automatic spray
Wire, Plasma and HVOF spray equipment . (TAFA and Metco )
PTA cladding 300 Amp and TIG 350 Amps with column and boom
Grinding and flat lapping for gate valves upto 7 “ gates
Grinding and spherical lapping for ball valve upto 24” ball
QPQ nitrding 600X1200 , Gas Nitriding 600X1200
ENP 750X750 tank with pre and post plating rinsing
Quality systems ISO 9000:2008 , API Q1 (pune unit : under progress)
PUMP INDUSTRY Manufactured Pump sleeves and plungers. Base material : SS 316 or C 276 coating : ceramic or tungsten carbide or chromium carbide Industry : Pharma, Food, Refineries, Fertilizer, chemical
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Pump sleeves for pharma Industry
Hardfaced pump sleeve Receprocating pump plunger
GATE VALVE API 6A Manufactured gate valve slab gate and seat base material : 4140, SS 410 WITH Coating OF tungsten carbide
Industry : all API 6A valve manufacturers
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Slab gate and seat – As coated TC coated Body Bushing
Slab gates finished /for NDT Fully lapped to 2 Light Band
5 1/8 Gate segment – As coated
BLOW OUT PREVENTER COMPONENTS
BOP Rams : Both OEM and replacement market. BOP users.
BOP RAM , Single and Double acting
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BOP Ram TC coted and ground – NDT tested
Fully finished - TC coated on Ram and ENP on flange.
DRILLING MUD ROTOR
Mud rotor : Dechrome, TIG weld, Polish, carbide coating , sealing and super polish
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1. Mud rotor sprayed 110diaX 19Ft
2. Rough polishing
3. Fully finished ( mirror Finish)
Metal seated valve industry
Ball valve Ball and seat Components : fully manufactured, coated , ground and lapped and Pressure tested. Supplied as ready to use pair.½”- 14” capability
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Plug valve Cast steel component, fully machined, coated ground and lapped. Ball vlave coating 14” Ball valve TC coated
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Pung valve –TC coating Plug valve inspection
Control valve CNC machined items with coating
Control valve stems Helix valve stem
Control valve Cage : ID coated with carbide and ground