sps conference essen 2009 promeos volkert

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1 Brain Lab @ CSPS, Sept. 09 Dr. Jochen Volkert, founder & CEO POROUS BURNERS THE BETTER PROCESS HEAT SOLUTION

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Page 1: Sps Conference Essen 2009 Promeos Volkert

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Brain Lab @ CSPS, Sept. 09Dr. Jochen Volkert, founder & CEO

POROUS BURNERS –THE BETTER PROCESS HEAT SOLUTION

Page 2: Sps Conference Essen 2009 Promeos Volkert

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Brain Lab @ CSPS, Sept. 09Dr. Jochen Volkert, founder & CEO

THE BETTER PROCESS HEAT SOLUTION

ASSETS = Exclusive Global IPRs on Porous Burner Technology

1st product line in the industrial market,

2nd to follow for the heating market in 2008

TARGET MARKETS = Industrial Process Heat, Space Heating, Automotive

VALUE PROPOSITION = More efficient and cleaner heat provision

= saves energy and emissions and

improves product quality

= short pay back time

= R&D supplier in process technology, combustion,

fluid dynamics and electronics

Page 3: Sps Conference Essen 2009 Promeos Volkert

Substitution of FREE FLAMES

no free flames / no complex fluid mechanics no combustion chamber needed

Value Proposition

-70% Energy Consumption Not limited to indiv. Branches Higher Process Efficiency Substitution of Electric Heat by Gas Combustion

+50% Productivity Better process quality by homogeneous heat; no

„hot spots“ Reduced heat-up times Reduced scrap production Accelerated production through high power density

and easy power adjustment

ROI < 12 months

- NOx and CO reduction of > 45%- CO2 reduction of up to 70%

Page 4: Sps Conference Essen 2009 Promeos Volkert

Substitution of ELECTRIC HEAT

Gas-fired HOT AIR GUN

• high power modulation: 100%-5%• Easy & rapid power adjustment

Gas-fired IR Radiation surface

Page 5: Sps Conference Essen 2009 Promeos Volkert

Power adjustment

Page 6: Sps Conference Essen 2009 Promeos Volkert

BURNER CAPACITY of >1000 kWAREA / LINE HEATING; PARTIAL HEATING

Page 7: Sps Conference Essen 2009 Promeos Volkert

BURNER CAPACITY RANGE 1 kW – X.000 kW

6 x 330 kW = 1980 kW

1 – 8 kW

2 x 525 kW = 1050 kW

5 – 25 kW

1 – 4 kW

5 – 40 kW

Page 8: Sps Conference Essen 2009 Promeos Volkert
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promeos Prozesswärme Lösungenverdrängen ineffiziente Anlagen in industriellen Verfahren

Page 10: Sps Conference Essen 2009 Promeos Volkert

0

200

400

600

800

1000

1200

1400

1600

1800

2006 2007 2008 2009 2010 2011 2012

MW

bzw

. G

Wh

Burner Capacity and Fuel Consumption ofinstalled Systems (Gas/Gas, Jan 2009)

Verbrauch GWh pro Jahr

Leistung in MW

CO2 Reduction of 45% - 50% p.a.

Page 11: Sps Conference Essen 2009 Promeos Volkert

0

50

100

150

200

250

2007 2008 2009 2010 2011 2012

bezo

gen

au

f 1000 t

CO

2-Ä

qu

i.

CO2-Equivalent before / after promeos installation (Gas/Gas)

vor Einsatz Porenbrenner-

Technologie

nach Einsatz promeos Brennern

CO2-Äquivalent für Gas 0,254 kg/kWh

Page 12: Sps Conference Essen 2009 Promeos Volkert

VULKANISATION VON GUMMIPROFILEN

- IR-Strahlung und Konfektion- Gas statt Elektrizität

Prozessbeschleunigung und Betriebskosteneinsparung

Amortisationszeit << 12 Monate!

Page 13: Sps Conference Essen 2009 Promeos Volkert

VERPACKUNGSINDUSTRIEFolien-Schrumpftunnel

“Ökoschrumoftunnel”, weilGAS statt ELEKTRIZITÄT! Amortisationszeit < 12 Monate!

www.khs.com “Ressourcen sparen”

Page 14: Sps Conference Essen 2009 Promeos Volkert

Pre-heating system for casting mold

(VW engine production)

Page 15: Sps Conference Essen 2009 Promeos Volkert

Vorwärmen von Guß-Kokillen für Aluminium Kolben

Page 16: Sps Conference Essen 2009 Promeos Volkert

Pre-heating system for die casting mold

(production of automotive parts)

Page 17: Sps Conference Essen 2009 Promeos Volkert

Pre-Heating system for pipeline welding

burner

pipeline

burner

pipeline

Burner control

Page 18: Sps Conference Essen 2009 Promeos Volkert

Gießrinne für Edelstahl (Turbinenschaufeln)

Erwärmung auf 1200 °C; Fa. Doncasters, Bochum

Page 19: Sps Conference Essen 2009 Promeos Volkert

Preheating of steel transportation ladle

P_heat = 1 MW

- 1.000t CO2/a

Page 20: Sps Conference Essen 2009 Promeos Volkert

Schwachgasfackel zur Deponiegasentsorgung

Deponiegas: 20% CO2, 30-10% N2, 50-20% CH4, …

Nennwärmeleistung: 40 – 250 kW

Die Schwachgasfackel garantiert eine Entsorgung des Deponiegases bis zu Konzentrationen von CH4 < 20%!

Page 21: Sps Conference Essen 2009 Promeos Volkert

Rohrreaktor mit Linienbrennern, 150 kW pro Segment ENERGIE, Pyrolyseanlage

Pyrolysegas: 28 % CO, 15% CO2, 13 % N2, 3% CH4, 38% H2, …

Pyrolyse von Biomasse zur nachgeschalteten Energiegewinnung in Motor-BHKWs

Page 22: Sps Conference Essen 2009 Promeos Volkert

Wasserstoff-Verbrennung: 100% H2

Neuentwicklung eines mobiles Heizgerätes; promeos hatte die Gesamtverantwortung für …

… Konzeptauswahl,… Brenner/WT - Design & Auslegung,… Prüfstandsauslegung und –aufbau, … Produktion & Charakterisierung des Systems … Steuerungsentwicklung & Serienumsetzung

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Ressource efficiency /Sustainable products

High-tech innovation University spin-off

Entrepreneurialresponsibility

Venture Capital as PPP: private equity + public funding

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Thank you for your attention.

We will be pleased to answer any question!

[email protected]++49 (0)9131 / 53 67 - 11