spv spv electricalelectrical vibrator … d/31.pdf · ing sure not to damage the o-ring seals (b)...

-1-

SPV SPV SPV SPV

ELECTRICALELECTRICALELECTRICALELECTRICAL

VIBRATOR MOTORSVIBRATOR MOTORSVIBRATOR MOTORSVIBRATOR MOTORS

Installation andInstallation andInstallation andInstallation and

Maintenance ManualMaintenance ManualMaintenance ManualMaintenance Manual

Ref No: os 021

-2-

Table of Contents

PAGES

GENERAL INFORMATION 3 - 4 SAFETY PRECAUTIONS 5 - 6 HANDLING 7 INSTALLATION 8 - 15 MAINTENANCE 16 - 21 SPARE PARTS 22 TECHNICAL DATA 23 - 43 OUT OF SERVICE 44 - 45 APPENDIX A : BIN WALL MOUNTING 46 - 51 APPENDIX B : TROUBLESHOOTING 52 - 54

-3-

General Information

The electric vibrator is composed of an asynchronous three phase or single phase motor (a), counter weights (b), lo-cated at the two ends of the rotor shaft ( c), and weight covers (d) (fig 1) Once started, the electric vibrator (a) generates a vibration, which is transmit-ted to the machine or structure (b) onto which it has been installed (fig 2)

SPV Series Vibrators are designed for continuous operation at the maximum force, in a temperate setting between –12°C and +50°C (fig 3)

Standard models are characterized as

follows :

Insulation class : F

Mechanical Protection : IP 65.7

Fig. 1

Fig. 2

Fig. 3

-4-

WarrantyWarrantyWarrantyWarranty Oscillating Systems offers a full one-year warranty on the electric vibrator. This warranty extends for a period of 12 (twelve) months past the date of delivery, as specified on shipping documents received with the goods.

The warranty covers free repair or replacement of only those parts, which Oscillating Systems deems defective. The warranty does not cover controller or electrical parts other than the vibrator, or those mechanical parts, which will incur wear with normal use. The warranty becomes void if damage to the vibrator is caused by improper

installation, incorrect wiring, or improper use of the vibrator.

Warranty RecognitionWarranty RecognitionWarranty RecognitionWarranty Recognition

The warranty can only be recognized by Oscillating Systems. Freight must be prepaid on all items returned for repair, including those items under warranty.

12 MONTH WARRANTY

Fig. 4

-5-

Safety Precautions

DO NOT DO NOT DO NOT DO NOT start the electric vibrator

before it is properly installed and linked to the main structure (a) with a safety cable (b), fastened securely to eyebolts (c) on the main casing. DAMAGE TO VIBRATOR WILL OCCUR!! (fig 5)

DO NOT DO NOT DO NOT DO NOT start the electric vibrator with-

out weight covers (a) or terminal box cover (b) in place. Ensure that “O”-ring seals are in correct positions (fig 6)

DO NOT DO NOT DO NOT DO NOT perform maintenance or weight

adjustments unless the power cord has been disconnected from the main power source, and the vibrator has been allowed to cool down to at least 35°C (fig 7)

To safely move the vibrator before remov-ing it from the shipping crate, always use a forklift or pallet jack (a). If the vibrator has already been removed from the crate, use the eyebolts on the main casing (fig 8)

Fig. 5

Fig. 7

Fig. 8

-6-

The vibrator must operate in its original condition, with the exception of weight adjustments performed in accordance with the instructions in section 4.7 (fig. 9)

Fig. 9

The vibrator controls must be located and secured in such a manner that the vibrator cannot be started accidentally or by unauthorized personnel.

All persons responsible for the installation, operation and maintenance of this vibrator must carefully read and understand all information in this manual (fig. 10). All instructions and precautions in the manual must be strictly observed. Keep this manual acces-sible to the operator for consultation before beginning installation, and before routine maintenance or adjustments are performed.

F ig. 10

Handling

Receiving

Inspect the vibrator immediately upon receipt to insure that no damage occurred during shipment (fig. 11).

Check the information on the packing slip against the nameplate on the vibrator to verify that you have received the correct merchan-dise (fig. 12).

Should you discover any damage or irregularities, contact the freight car-rier and Oscillating Systems immediately. Be sure to retain the original packaging for freight inspectors.

Fig. 11

Fig. 12

-7-

DO NOT DO NOT DO NOT DO NOT jar or shock the vibrator during han-

dling. This can cause serious damage to the vibrator. Always use a forklift or pallet jack to move the vibrator before unpacking. After the vibrator has been uncrated use eyebolts on the main casing (fig. 13)

Stocking

Prior to installation, the electric vibrator must be stored upright in a clean, dry room away from excessive heat, cold and moisture (fig 14)

Handling

Fig. 13

Fig. 14

If the vibrator has already been installed on a machine or structure that must be stored in an exposed area, proceed as follows : (fig 15)

• Remove the cable-grip (a), and seal the opening to the terminal box (c) with a proper plug. (fig 16)

• Fully tighten all bolts on the weight cov-ers (b) and terminal box (c). (fig 16)

• Protect the electric vibrator against rain using a cover that allows air circulation

Fig. 15

Fig. 16

-8-

Installation

Preparation Remove the terminal box cover (a) and sponges (b). Be careful not to damage the O-ring seals (c) (fig 17)

Check for insulation resistance between each of

the six terminal screws and the ground connec-

tion using a megohm insulation tester set at

2000 volts for 10 seconds. Using the same

method, test from each of the six terminal

screws to each of the others for 5 seconds

(fig 18)

Carefully remove both weight covers (a), mak-ing sure not to damage the O-ring seals (b) (fig 19)

Check by hand that the rotor shaft (a) turns freely and has retained its original axial-gap within 0.5—1.5 mm. (fig 20)

If the vibrator has been stored and not in use for more than two years, follow the instructions in section 5.3 for replacing grease.

Fig. 17

Fig. 18

Fig. 19

Fig. 20

-9-

Make sure that the surface onto which the vibrator will be mounted is completely flat (within ±0.5 mm), clean, and free of any paint (fig 21)

Attach the electric vibrator to the surface with grade 8.8 bolts (a), hardened washers, and nuts (b). Use a diametric torque wrench (c) set at the torque given in table 7.3. (fig 22)

WARNING DO NOT LEAVE ANY OF THE MOUNTING HOLES UNUSED!

DAMAGE TO VIBRATOR WILL OCCUR

Secure the electric vibrator to the mounting sur-

face (a) with a steel safety cable (c) of suitable

diameter locked to the eyebolts (b) on the main

casing. The safety cable should be no longer

than 20 cm in length, and must be able to support

the weight of the vibrator should it become

separated from the mounting surface. (fig 23)

Connecting to the Terminal Block

To connect the vibrator to the terminal, use flexible electrical cable (a) that can withstand room tem-peratures from – 30°C – 90°C with outer diameter as specified in Table 7.3 (fig 24)

Fig. 21

Fig. 22

Fig. 23

Fig. 24

-10-

The gauge of the wire must not be lower than that given in Table 7.3. Always use eyelet terminals (a) when connect-ing the conductors (b) of the power cord (c) to the terminal block. Use drill terminals (d) when connecting to the thermostat on all frame sizes 10 and larger (fig 25)

Fig. 25

Connect the electric cable to the terminal block as follows :

• Remove the terminal box cover (a) and sponges (b), taking care not to damage the O-ring seal (c)

• Remove the wiring diagram (b) from the terminal box. Refer to the name-plate (a) to determine which wiring diagram refers to your particular model vibrator (fig 26)

Fig. 26

• Release the cable grip (a) and insert the feeding cable (b) into the terminal box.

• Connect the conductors to the terminal block as indicated in your wiring diagram; always connect the green conductor to the ground screw

• Firmly grasp the power cord (b) while tightening the cable grip (b).

• Replace the sponge seal, carefully reposition the O-ring seal, and secure the terminal box cover

-11-

Connection to the Main Power

Source

Check to make sure that the voltage and fre-quency are within the values given on the nameplate; fluctuations should be no more than ± 5 % (fig 27)

Fig. 27

Connect the power cord (a) to the main power source (b), and ensure that the electric vibrator has proper overload protection (c) rated for the amp value stated on the vibrator nameplate (d) Connect the green to the ground.

If two vibrators are installed on the same struc-ture and must work together with opposite rota-tional directions, each vibrator must have its own overload protection (b). Both of the circuit breakers must be wired together in such a man-ner (c) that if one vibrator is shut off, the other must shut off as well (fig 28)

Fig. 28

Checking Direction of Rotation

For special applications where two vibrators are working as a pair with oppo-site directions of rotation, the rotation directions must be checked as follows :

-12-

• Remove one of the weight covers (a) from each vibrator, taking care not to damage the O-ring seal (b)

• Run the vibrators briefly (no longer than 3 seconds), and check visually that the rotation of each vibrator is opposite of the other. (fig 29)

Fig. 29

NOTE : TWO VIBRATORS MOUNTED ON THE SAME STRUCTURE WORKING AS A PAIR MUST ALWAYS ROTATE IN OPPOSITE DIRECTIONS! THIS IS COMMONLY CALLED COUNTER-ROTATIONAL OPERATION (fig 30)

If the vibrators are not rotating opposite each other proceed as follows :

• Remove the terminal box cover (a) and the sponge seal (b). Make sure not to damage the O-ring seal (c) (fig 31)

Invert two conductors (not the ground)

Fig. 31

• Replace the sponge seal (b) and termi-nal box cover (a), making sure not to damage the O-ring seals (c) (fig 32)

• Replace the weight covers, making sure that the O-ring seal is not dam-aged.

Fig. 32

Fig. 30

-13-

Checking the Current In the interest of safety, the current check should be carried out inside the electrical con-trol box (a) after the overload protection. (fig 33)

Fig. 33

WARNING

DO NOT CHECK CURRENT IN THE TERMINAL BOX! DANGER OF SHOCK!

Check the current separately for each phase. While running, the current is not to exceed the value indicated on the vibra-tor nameplate. If current is higher than allowed, proceed as follows: Test voltage and frequency of power source Check isolation of the vibrating machine Check tightness of mounting bolts Check centrifugal force adjustment Verify size of vibrator according to the application Check the link connections with the data paper inside the terminal block If the electric vibrator is installed on an isolated machine, the current is gen-erally 50 % of the value indicated on the vibrator nameplate. If the electric vibrator is installed on a non-isolated machine such as a silo, hopper, or mold, the current may be close to or even higher than the value indicated on the vibrator nameplate. If this is the case, it is advised that the centrifugal force will decreased by adjusting the end weights.

-14-

Centrifugal Force Adjust

During factory assembly, the electric vibrator is set to supply 80 % of the maximum cen-trifugal force. The centrifugal force is infi-nitely adjustable from zero percent to 100 percent of the maximum. (fig 34)

Fig. 34

To adjust the force on vibrators with

laminated weights :

• Remove both weight covers (a) and O-ring seals (b) (fig 35)

Fig. 35

• Loosen the blocking nuts (a) on the

rotor shaft (b) and turn the external

laminated weights (c) in the direction

of the arrows on the adjusting discs

(d) to desired value (fig 36)

• Fully tighten the blocking nuts (a) carefully so that the weights do not shift from the desired position (fig 36)

Fig. 36

To adjust the force for vibrators with

clamped weights:

• Remove both weight covers (a) and

O-ring seals (b) (fig 35)

• Loosen the clamping nuts (a) of the

external clamped weights (b) and

turn them in the direction of the ar-

rows on the adjusting discs (c) to the

desired value (fig 37).

• Fully tighten the clamping nuts (a) carefully so that the clamping weights do not shift from the desired position (fig 37).

Fig. 37

-15-

After adjusting the weights on both ends of the rotor shaft, replace the weight covers (a) making sure that the O-ring seals are correctly positioned in their housings (fig. 38)

CAUTION

• VIBRATOR WEIGHTS MUST BE EQUALLY ADJUSTED ON BOTH SIDES OF THE ROTOR SHAFT (fig 39)

• WHEN TWO ELECTRIC VIBRATORS ARE INSTALLED AS A PAIR FOR COUNTER ROTATIONAL OPERA-TIONS, THEIR WEIGHTS MUST

ALWAYS BE EQUALLY ADJUSTED

Fig. 39

IMPROPER WEIGHT ADJUSTMENT WiILLCAUSE DAMAGE TO VIBRATOR

Maintenance

General Maintenance Procedures

Specialized personnel in a clean environment must perform all maintenance opera-

tions, with all necessary equipment, or by an authorized service centre.

The correct maintenance provides safety and reliability. If the electric vibra-tor is not maintained properly, serous damage can occur.

The vibrator must be disconnected from the main power source (b) and must cool down to 35°C before any maintenance operations are begun. (fig 40)

Fig. 40

WARNING : FAILURE TO DISCONNECT FROM MAIN POWER SOURCE CAN CAUSE SERIOUS BODILY HARM!!

-16-

Before re-assembling the vibrator after mainte-nance, always check the condition to wearing parts, and carefully remove and replace old grease from the bearings (fig 41)

Fig. 41

To extend the service life of the vibrator, O-ring seals (a), V-ring grease seals (b), washers (d), and grease (c) should be replaced periodically. (fig 42)

Fig. 42

Periodic Lubrication

All 2 pole, high frequency, and variable frequency models are lubricated with KLUEBER ISOFLEX NBU 15 grease during assembly.

Frequencies of re-lubrication, if needed, are given in the motor data sheet attached. (fig. 43)

Fig. 43

All 4, 6, 8, 10 and 12 pole models are lifetime lubricated during assembly using KLUEBER STABURAGS NBY 8 EP grease (fig. 49b). Therefore, they should not need lubrication during the lifespan given in the Life Expectancy column. In the case of special applications and/or operating conditions, the operator may decide to top off the lubrication as described below.

After the Life Expectancy period, the old grease must be replaced following the instructions set forth.

-17-

CAUTION DIFFERENT TYPE OF GREASE CAN SEVERELY COMPROMISE THE LIFE OF BEARINGS AND THE RELIABILITY OF THE VIBRATOR.

DO NOT MIX GREASE TYPES!

CAUTION OVER-GREASING CAN SERIOUSLY DAMAGE THE VIBRATOR

In case of ambient temperature below 0°C, top off the lubrication while the vibrator is still at working temperature. The vibrator should still be completely isolated. To top off Lubrication :

• Remove both weight covers taking care not to damage the O-ring seals

• Lubricate bearings with nipple grease located on the flanges

• Replace both weight covers taking care not to damage the O-ring seals have correctly located in their housings

Grease Replacement

Remove both weight covers (a) making sure not

to damage the O-ring seals (b) (fig. 44)

Note the force settings of the counter weights.

For models with laminated weights

Loosen the blocking nut (a) and remove the external (b) and internal (c) weights and the key (d) on both sides of the rotor shaft (fig 45)

Fig. 45

-18-

For models with clamped-weights Remove the retaining clip (a), loosen the clamping bolts (b), and remove the external (c) and internal (d) clamped weight and the key (e) on both sides of the rotor shaft (fig 46)

Fig. 46

Remove one flange (a) by inserting two screws into the threaded-pull holes. Be careful not to damage the O-ring seal (b). During extraction, the axial alignment of the flange (a) to the main casing (c) must be maintained in order to avoid damage. (fig 47)

Fig. 47

Remove the rotor shaft (a) taking care not to damage the stator inside the main casing (b). (fig. 48)

Fig. 48

Repeat the above instructions to remove the second flange. (fig. 49)

Fig. 49

Remove the V-ring grease seals (a) from the flanges (b) to expose the old grease. (fig. 50)

Fig. 50

Remove the old grease from the bearings (a) and wash them with a suitable solvent. (fig 51)

Fig. 51

-19-

Lubricate the bearings (a) by hand with the type and quantity of grease specified in the motor data sheet under the grease replace-ment section. The grease must be spread inside the bearings’ rollers with the fingers (fig 52) Install new V-ring grease seals (a) into the flanges (b). (fig. 53)

Replace the rotor shaft (a) taking care not to damage the stator inside the main casing (b). (fig. 54)

Replace the flanges (a) one at a time, mak-ing sure that the O-ring seal is (b) correctly located in its housing. The axial alignment of the flange (a) with the main casing (c) must be maintained during insertion in or-der to avoid damage. (fig. 55)

Fully tighten the flange screws (a) and check that the rotor shaft (b) turns freely and has maintained its axial gap between 0.5 and 1.5 mm; turn the rotor shaft (b) 20 or 30 times by hand to distribute the grease around the roller. (fig. 56)

Replace the internal weights (b), rotor shaft keys (a), external weights (c), and the blocking nuts (d)(fig. 57)

Fig. 52

Fig. 53

Fig. 54

Fig. 55

Fig. 57

For models with laminated weights

-20-

Reset the weight to the previously noted force setting Carefully tighten the clamping bolts making sure that the external weights do not shift from the desired position. Replace both weight covers, making sure that the O-ring seals are correctly located in their housing.

For models with clamped weights Replace the internal weights (b), rotor shaft keys (a), external weights (c), and retaining clips (d). (fig. 58)

Fig. 58

Reset the weights to the previously noted force setting. (fig. 59)

Fig. 59

Carefully tighten the clamping bolts making sure that the external weights (b) do not shift from the desired position.

Replace both weight covers (a) , making sure that the O-ring seals (b) are correctly located in their housings. (fig 61)

Fig. 61

-21-

Bearings Replacement To replace bearings after the life expectancy given in table 7.4, follow in-structions given below :

• Disconnect the electric vibrator and place it on a clean, level work-bench

• Follow the instruction Grease Replacement, up to the removal of the V-ring grease seals from the flanges.

• Remove bearings (a) from flanges (b) by inserting two screws into the threaded pull holes; the axial alignment of the bearings (a) with the flanges (b) must be maintained during removal in order to prevent any damage.

• Remove old grease from the bearings housings and wash them with a suitable solvent.

• Insert the new bearings (a) into the flanges (b) using a hydraulic

press (c); the axial alignment of the bearings (a) with the flanges

(b) must be maintained during insertion in order to prevent any

damage.

• Proceed as instructed in Grease Replacement, with the replace-

ment of new V-ring grease seals into the flanges.

Periodic Inspection

The electric vibrator should be inspected peri-odically to ensure good performance, reliabil-ity, and safety. (fig 62)

Fig. 62

Spare Parts Replacement

Always use genuine Visam replacement parts. Substitution parts can com-promise the performance and reliability of the vibrator, and will void the warranty. For information on acquiring spare parts, please refer to the section on Spare Parts.

-22-

Spare Parts

When ordering spare parts, please be sure to provide Oscillating Systems with all information listed in the example below :

TYPE : SPV 6.7B EXECUTION : 00 VOLTAGE : 220/460 FREQUENCY : 50 Hz SERIAL NO : 2530 SPARE PART NO : 4 PART DESCRIPTION : Flange QTY NEEDED : 1

This information can be found following the steps below :

Record the type (a), execution (b), serial num-ber (c), voltage (d) and frequency (e), given on the nameplate of the vibrator (fig 63)

Fig. 63

Locate the type (model #) from the nameplate in table 7.2. Look under the “DWG” column to find the spare parts drawing for your particular vibra-tor (fig. 64)

Fig. 64

Find the exploded parts drawing and locate the part that you require. Record the number of the part, and its description from the parts list to the right of the drawing. (fig 65)

Fig. 65

-23-

Technical Data

Wiring Diagrams

S1 Star/delta wiring diagram for three-phase electric vibrators with terminal block with 6 terminal and ground screw. (fig 66)

S2 Star/delta wiring diagram for three-phase electric vibrators with terminal block with 6 terminals, ground screw, and thermostat. (fig 67)

S5 wiring diagram for singe-phase electric vibrators with terminal block with 4 terminals and ground screws. (fig 68)

Fig. 66

Fig. 67

Fig. 68

-24-

Electrical and Mechanical Features

SPV020B00B02 SPV 0.5B 2.0 22 18.6 55 67 0.09 0.10 0.3 4.0

SPV021B00B02 SPV 0.8B 2.1 34 24.8 86 90 0.10 0.15 0.3 4.0

SPV030B00B03 SPV 2.2B 3.0 106 72.3 266 262 0.20 0.22 0,5 2.5

SPV040B00B04 SPV 3.8B 4.0 174 120.1 437 435 0.35 0.42 0,7 3.4

SPV041B00B04 SPV 5.1B 4.1 237 173.9 596 630 0.43 0.50 0,8 3.6

SPV050B00B05 SPV 6.7B 5.0 298 198.7 750 720 0.55 0.63 0,9 2.6

SPV060B01B06 SPV 10.0B 6.0 449 308 1128 1.116 1.00 1.10 1.7 2.8

SPV070B00B07 SPV 15.0B 7.0 673 498.2 1693 1.805 1.20 1.35 2.2 3.5

SPV080B00B08 SPV 20.0B 8.0 902 591.1 2269 2.141 1.40 1.55 2.4 4.1

SPV090B00B09 SPV 25.5B 9.0 1159 858.2 2916 3.108 1.90 2.00 3.5 5.1

SPV100B00B10 SPV 35.0B 10.0 1570 1.162 3949 4.209 2.40 2.60 4.9 5.0

SPV110B00B11 SPV 47.5B 11.0 2103 1.556 5288 5.637 3.50 3.80 5.8 5.2

SPV120B00B12 SPV 55.0B 12.0 2301 1.729 5787 6.263 4.50 5.00 7.4 4.3

SPV129B00B13 SPV 63.0B 12.9 2797 1.962 7035 7.107 6.10 6.25 10,0 3.8

SPV130B00B13 SPV 77.0B 13.0 3382 2.364 8507 8.561 7.10 7.30 11,9 4.0

SPV140B00B14 SPV 83.0B 14.0 3810 2.673 9584 9.681 7.80 8.40 12,4 4.2

SPV141B01B14 SPV105.0B 14.1 4921 3.579 12377 12.96 10.70 11.10 17,6 4.8

SERIES "SPV" 4 POLE THREE-PHASE (1500Rpm 50Hz - 1800Rpm 60HZ)

400 V 460 V

50HZ 60HZ 50HZ 60HZ 50HZ 60HZ 50HZ 60HZ

SPV020A00B02 SPV 1.2A 2.0 12 9.3 125 135 0.18 0.20 0,4 -

SPV021A00B02 SPV 1.8A 2.1 22 15.5 219 225 0.19 0.21 0,4 0.36

SPV030A00B03 SPV 2.7A 3.0 33 22.3 336 322 0.28 0.30 0,6 0.55

SPV040A00B04 SPV 4.5A 4.0 49 39.4 495 570 0.51 0.60 1,0 0.99

SPV050A00B05 SPV 7.0A 5.0 79 59.1 792 856 0.70 0.73 1,2 1.10

SPV060A01B06 SPV 9.0A 6.0 100 66.6 1006 965 1.06 1.20 1,8 1.79

SPV061A01B06 SPV 12.0A 6.1 133 83.3 1341 1.207 1.30 1.40 2,1 2.00

SPV070A00B07 SPV 15.0A 7.0 183 133.3 1844 1.931 1.55 1.60 2,4 2.31

SPV080A00B08 SPV 19.0A 8.0 228 188.1 2295 2.725 2.00 2.10 3,1 3.00

SPV090A00B09 SPV 25.0A 9.0 280 230.7 2815 3.342 2.40 2.50 3,8 3.49

SPV100A00B10 SPV 32.0A 10.0 404 340 4069 4.926 4.00 4.20 6,3 5.99

SPV110A00B11 SPV 50.0A 11.0 560 392.2 5639 5.682 5.50 5.80 8,6 7.91

SPV120A00B12 SPV 60.0A 12.0 679 448.8 6827 6.502 7.00 7.30 11,2 10.18

SPV129A00B13 SPV 70.0A 12.9 774 549.8 7788 7.966 8.40 8.60 13,5 11.99

SPV130A00B13 SPV 85.0A 13.0 951 650.6 8566 9.425 9.00 9.50 14.8 13.55

A

Max Current

Kgmm

Stat. MomentCentrifugal

Force

Kg

F

SERIES "SPV" 2 POLE THREE-PHASE(3000Rpm 50H - 3600Rpm 60

Hz)

IDENTIFICATION DATA MECHANICAL FEATURES

CODE TYPEFrame

Size

Max Power

KW

ELECTRICAL FEATURES

-25-

1 212 150 143 105 62 130 62 4x9 60-75 106 12 98 30 35 5.3 5.1 DRW.02

1 235 150 143 105 62 130 62 4x9 60-75 106 12 98 30 35 5.7 5.5 DRW.02

1 334 160 175 126 72 140 68 4x13 90 125 15 134 41 30 10.5 9.5 DRW.02

1 380 190 204 148 86 163 88 4x13 100 155 18 170 50 38 20 18 DRW.02

1 416 190 204 148 86 163 106 4x13 100 155 18 170 50 38 23 20.5 DRW.03

1 400 213 215 170 95 184 86 4x17 115 170 20 190 58 45 26.5 23.5 DRW.03

1 440 233 235 187 105 200 100 4x17 120 180 20 192 59 43 36.5 32.5 DRW.03

1 473 245 247 200 112 215 110 4x17 150 190 25 209 53 50 56.5 53 DRW.03

1 519 251 253 212 118 227 118 4x17 160 200 30 229 63 60 68 60 DRW.03

1 558 273 275 237 131 255 112 4x22 165 230 35 259 77 55 90 83 DRW.03

1 578 337 340 270 150 285 110 4x25 165 270 40 285 89 60 127 118.5 DRW.04

1 622 362 365 308 166 322 116 4x29 210 295 40 305 88 63 166 161 DRW.04

2 664 390 392 345 192 396 124 6x29 110 310 40 328 94 61 198 192 DRW.04

2 694 390 424 345 203 396 124 6x29 115 320 45 347 99 67 242 229 DRW.04

2 719 390 424 345 203 396 124 6x29 115 320 45 347 99 67 265 251 DRW.05

2 732 455 455 410 225 460 118 6x32 130 380 50 380 118 90 314 298 DRW.05

2 738 455 455 410 225 460 118 6x32 130 380 50 380 118 90 332 314 DRW.05

4 Poles Three-Phase "SPV" Series

A B C D E F G N°X H I L M N P Q 50HZ 60HZ

1 212 150 143 105 62 130 48 4x9 60-75 106 12 98 30 35 4.7 4.5 DRW.02

1 235 150 143 105 62 130 48 4x9 60-75 106 12 98 30 35 4.8 5.2 DRW.02

1 264 160 175 126 72 140 40 4x13 90 125 15 134 41 30 8.5 8.0 DRW.02

1 304 190 204 148 86 163 50 4x13 100 155 18 170 50 38 15.0 14.5 DRW.02

1 348 213 215 168 95 184 60 4x17 115 170 20 190 58 45 21.0 19.4 DRW.03

1 376 233 235 187 105 200 68 4x17 120 180 20 192 59 43 26.0 25.0 DRW.03

1 376 233 235 187 105 200 68 4x17 120 180 20 192 59 43 28.0 26.5 DRW.03

1 415 245 247 200 112 215 82 4x17 150 190 25 209 53 50 45.0 43.0 DRW.03

1 443 251 253 212 118 227 80 4x17 160 200 30 229 63 60 53.0 51.5 DRW.03

1 558 273 275 237 131 255 112 4x22 165 230 35 258 77 55 73.0 71.0 DRW.03

1 578 337 340 270 150 285 110 4x25 165 270 40 282 89 60 107.0 105.5 DRW.04

1 622 362 365 308 166 322 116 4x29 210 295 40 305 88 63 153.0 151.0 DRW.04

2 664 390 392 345 192 396 124 6x29 110 310 40 328 94 81 179.0 175.0 DRW.04

2 694 390 424 345 203 396 124 6x29 115 320 45 347 99 67 225.0 222.0 DRW.04

2 719 390 424 345 203 396 124 6x29 115 320 45 347 99 67 247.0 243.0 DRW.05

2 Poles Three-Phase

OVERALL DIMENSIONS

REF

FIXING CLEARANCE

Weight

TABLEmm mm

Kg

"SPV" Series

-26-

SPV041D00B04 SPV1.3D 4.1 237 237 149 215 0.28 0.32 0.9 0.8

SPV050D00B05 SPV2.1D 5.0 397 397 250 360 0.40 0.44 1.0 1.1

SPV060D01B06 SPV2.8D 6.0 516 516 324 467 0.55 0.72 1.5 1.74

SPV070D00B07 SPV4.5D 7.0 848 848 533 768 0.60 0.65 1.7 1.63

SPV080D01B08 SPV7.0D 8.0 1213 1213 763 1099 0.55 0.65 1.4 1.6

SPV090D00B09 SPV10.0D 9.0 1762 1762 1108 1595 1.10 1.25 2.3 2.31

SPV100D00B10 SPV15.5D 10.0 2740 2740 1723 2481 1.90 2.00 4.6 4.33

SPV110D00B11 SPV20.0D 11.0 3551 3551 2233 3215 2.20 2.75 5,0 5.85

SPV111D00B11 SPV23.5D 11.1 4228 4228 2658 3828 3.00 3.30 6.7 6.9

SPV120D00B12 SPV28.0D 12.0 6074 5118 3820 4634 3.60 4.00 8.0 7.97

SPV129D00B13 SPV42.5D 12.9 7747 6048 4702 5477 5.20 5.80 10.0 10.25

SPV130D00B13 SPV56.0D 13.0 9800 7906 6162 7159 6.20 7.20 11,9 11.59

SPV140D00B14 SPV66.5D 14.0 12011 9134 7553 8271 7.00 8.00 13,1 12.55

SPV141D01B14 SPV78.5D 14.1 13745 12192 8643 11040 7.30 8.50 13,9 13.34

SPV150D00B15 SPV100.0D 15.0 17793 13772 11188 12470 8.80 10.80 20.9 19.93

SPV151D00B15 SPV124.0D 15.1 21878 17845 13757 16158 11.00 12.00 22.7 22.82

SPV171C00B17 SPV200.0D 17.1 29637 24313 18636 22014 13.60 14.80 26.9 28.1

SERIES "SPV" 8 POLE THREE-PHASE (750Rpm 50Hz - 900Rpm 60Hz)

400 V 460 V


SPV030C00B03 SPV1.1C 3,0 106 105.7 118 170 0.16 0.17 0.4 0.33

SPV031C00B03 SPV1.4C 4,0 146 145.6 163 234 0.18 0.20 0.4 0.38

SPV040C00B04 SPV1.7C 3.1 174 174 194 280 0.28 0.35 0.5 0.81

SPV041C00B04 SPV2.2C 4.1 237 237 265 382 0.30 0.38 0,7 0.8

SPV050C00B05 SPV3.8C 5.0 397 298 444 480 0.45 0.50 1.1 1.03

SPV060C01B06 SPV5.0C 6.0 516 449 576 722 0.80 0.90 1.5 1.53

SPV070C00B07 SPV8.0C 7.0 848 673 948 1083 0.90 1.00 1.8 1.67

SPV080C01B08 SPV12.0C 8.0 1213 902 1356 1452 1.00 0.90 2.1 1.55

SPV090C00B09 SPV17.0C 9.0 1762 1159 1969 1866 1.50 1.70 2.8 2.92

SPV100C00B10 SPV27.0C 10.0 2740 2126 3063 3423 2.27 2.35 10 4.54

SPV110C00B11 SPV35.5C 11.0 3551 2604 3970 4192 2.70 3.00 5,8 5.54

SPV111C00B11 SPV41.5C 11.1 4228 2942 4726 4736 3.30 3.50 6.8 6.19

SPV120C00B12 SPV50.0C 12.0 5118 3683 5721 5928 4.00 4.20 7,1 6.76

SPV129C00B13 SPV61.0C 12.9 6048 4143 6761 6670 5.30 6.20 9,4 10.11

SPV130C00B13 SPV80.0C 13.0 7906 5539 8838 8916 7.60 8.20 13,1 13.03

SPV140C00B14 SPV90.5C 14.0 9134 6257 10211 10073 8.00 8.60 13,4 13.84

SPV141C01B14 SPV114.0C 14.1 11416 7533 12761 12126 9.80 10.80 16,6 16.94

SPV142C01B14 SPV122.0C 14.2 12192 8309 13629 13376 10.20 11.00 17,1 17.48

SPV150C00B15 SPV140.0C 15.0 13772 9751 15395 15696 11.50 12.50 19.8 18.46

SPV151C00B15 SPV160.0C 15.1 15829 10788 17694 17365 13.80 15.00 24 23.53

SPV171C00B17 SPV220.0C 17.1 20409 12678 22814 19426 19.00 20.50 32.3 31.38

Kg

SERIES "SPV" 6 POLE THREE-PHASE 60Hz)

FKW

Max Current

A

Max Power

ELECTRICAL FEATURESIDENTIFICATION DATA MECHANICAL FEATURES

CODE TYPEFrame

Size

Stat. Moment

Kgmm

Centrifugal

Force

-27-

1 416 190 204 148 86 163 106 4x13 100 155 18 170 50 38 22.5 22.5 DRW.03

1 438 213 215 168 95 184 105 4x17 115 170 20 190 58 45 29.0 29 DRW.03

1 464 233 235 187 105 200 112 4x17 120 180 20 192 59 43 39.5 39.5 DRW.03

1 509 245 247 200 112 215 128 4x17 150 190 25 209 53 50 60.0 60 DRW.03

1 583 251 253 212 118 227 150 4x17 160 200 30 229 63 60 77.0 77 DRW.03

1 630 273 275 237 131 255 148 4x22 165 230 35 258 77 55 105.5 105.5 DRW.03

1 674 337 340 270 150 285 158 4x25 165 270 40 252 89 60 151.0 151 DRW.04

1 706 362 365 308 166 322 158 4x29 210 295 40 305 88 63 189.0 189 DRW.04

1 706 362 365 308 166 322 158 4x29 210 295 40 305 88 63 206.0 206 DRW.04

2 824 390 392 345 192 396 204 6x29 110 310 40 328 94 81 257.0 243 DRW.04

2 854 390 424 345 203 396 204 6x29 115 320 45 347 99 67 300.0 280 DRW.04

2 959 390 424 345 203 396 244 6x29 115 320 45 347 99 67 373.0 345 DRW.05

2 976 455 455 410 225 460 240 6x32 130 380 50 380 118 90 430.0 392 DRW.05

2 982 455 455 410 225 460 240 6x32 130 380 50 380 118 90 450.0 430 DRW.05

2 1010 490 495 450 245 500 235 6x38 155 400 50 455 143 90 585.0 560 DRW.05

2 1140 490 495 450 245 500 265 6x38 155 400 50 455 143 90 665.0 640 DRW.05

1120 620 610 548 300 600 230 8x45 140 520 55 500 100 115 980.0 945 DRW.05

8 Poles Three-Phase "SPV" Series


1 334 160 175 128 72 140 85 4x13 90 125 15 134 41 30 10.5 10.5 DRW.02

358 160 175 126 72 140 85 4x13 90 125 15 134 41 30 14.0 13.5 DRW.02

1 380 190 204 148 86 163 88 4x13 100 155 18 170 50 38 20.0 20 DRW.02

1 416 190 204 148 86 163 106 4x13 100 155 18 170 50 38 22.5 22.5 DRW.02

1 438 213 215 168 95 184 105 4x17 115 170 20 190 58 45 29.0 26 DRW.03

1 464 233 235 187 105 200 112 4x17 120 180 20 192 59 43 39.5 37.5 DRW.03

1 509 245 247 200 112 215 128 4x17 150 190 25 209 53 50 60.0 55.5 DRW.03

1 583 251 253 212 118 227 150 4x17 160 200 30 229 63 60 77.0 69 DRW.03

1 630 273 275 237 131 255 148 4x22 165 230 35 258 77 55 105.5 92 DRW.03

1 674 337 340 270 150 285 158 4x25 165 270 40 282 89 60 151.0 138 DRW.04

1 706 362 365 308 166 322 158 4x29 210 295 40 305 88 63 189.0 173 DRW.04

1 706 362 365 308 166 322 158 4x29 210 295 40 305 88 63 206.0 185 DRW.04

2 744 390 392 345 192 396 164 6x29 110 310 40 328 94 81 236.0 216 DRW.04

2 774 390 424 345 203 396 164 6x29 115 320 45 347 99 67 294.0 266 DRW.04

2 879 390 424 345 203 396 204 6x29 115 320 45 347 99 67 340.0 305 DRW.05

2 906 455 455 410 225 480 205 6x32 130 380 50 380 118 90 385.0 348 DRW.05

2 982 455 452 410 225 460 240 6x32 130 380 50 380 118 90 420.0 370 DRW.05

2 982 455 455 410 225 460 240 6x32 130 380 50 380 118 90 432.0 383 DRW.05

2 983 490 495 450 245 500 190 6x38 155 400 50 455 143 90 530.0 485 DRW.05

2 1040 490 495 450 245 500 215 6x38 155 400 50 455 143 90 580.0 522 DRW.05

2 1120 620 610 548 300 600 205 8x45 140 520 55 600 100 115 905.0 865 DRW.05

6 Poles Three-Phase

mmREF

OVERALL DIMENSIONS

Weight

mm

FIXING CLEARANCE

TABLE

Kg

-28-

400 V 460 V


SPV060E01B06 SPV1.7 E 6.0 516 516 207 299 0.32 0.34 0.8 0.7

SPV065E01B06 SPV3.7 E/P 6.5 1179 1179 474 683 0.32 0.34 0.8 0.7

SPV070E00B07 SPV2.7 E 7.0 848 848 341 491 0.40 0.42 0.9 0.9

SPV075E00B08 SPV4.5 E/P 7.5 1378 1378 555 799 0.40 0.42 0.9 0.9

SPV080E01B08 SPV4.0 E 8.0 1213 1213 488 703 0.48 0.52 1.2 1.2

SPV090E00B09 SPV6.5 E 9.0 1762 1762 709 1021 0.67 0.72 1.6 1.5

SERIES "SPV"

Kg

F

10 POLE THREE-PHASE

Stat. Moment

Kgmm

(600Rpm 50Hz - 720Rpm 60Hz)

A

Max Power

KW

Max CurrentCentrifugal

Force

CODE TYPEFrame

Size

IDENTIFICATION DATA MECHANICAL FEATURES ELECTRICAL FEATURES

SPV060F01B06 SPV1.2 F 6.0 516 516 144 207 0.3 0.33 0.8 0.7

SPV065F01B06 SPV2.5 F/P 6.5 1179 1179 329 474 0.33 0.35 1.0 0.9

SPV070F00B07 SPV1.9 F 7.0 848 848 237 341 0.38 0.4 0.9 0.9

SPV075F00B07 SPV3.0 F/P 7.5 1378 1378 385 555 0.38 0.4 0.9 0.9

SPV080F01B08 SPV2.6 F 8.0 1213 1213 339 488 0.45 0.48 1.1 1.1

SPV090F00B09 SPV4.3 F 9.0 1762 1762 492 709 0.64 0.68 1.4 1.4

12 POLE THREE-PHASESERIES "SPV" (500Rpm 50Hz - 600Rpm 60Hz)

SPV020M00B02 SPV1.2AM 2.0 12 9.3 125 135 0.18 0.18 0.75 1.65

SPV021M00B02 SPV1.8AM 2.1 22 15.5 219 225 0.19 0.19 0.8 1.69

SPV030M01B03 SPV2.7AM 3.0 33 22.3 336 322 0.33 0.33 1,4 3.02

SPV040M00B04 SPV4.5AM 4.0 49 39.4 495 570 0.75 0.75 3.1 7.76

SPV050M00B05 SPV7.0AM 5.0 79 59.1 792 856 1.00 1.00 5.65 9.56

SPV060M01B06 SPV9.0AM 6.0 100 66.6 1006 965 0.90 0.90 4,8 8.07

SPV061M01B06 SPV12.0AM 6.1 133 83.3 1341 1.207 1.25 1.25 5,9 10.98

SERIES "SPV" 2 POLE MONO-PHASE (3000Rpm 50Hz - 3600Rpm 60

-29-


1 464 225 235 190 105 202 112 4X17 120 180 20 196 60 45 39.5 39.5 DRW.03

3 464 225 258 240 105 258 112 4X17 120 180 20 196 60 45 52.0 52.0 DRW.03

1 509 250 247 202 112 217 128 4X17 150 190 25 215 56 55 51.0 51.0 DRW.03

3 473 250 288 272 112 288 110 4X17 150 190 25 215 56 55 56.0 56.0 DRW.03

1 583 270 253 214 118 230 150 4X17 160 200 30 235 68 65 77.0 77.0 DRW.03

1 630 280 275 240 131 258 148 4X22 165 230 35 268 84 60 105.5 105.5 DRW.03

"SPV" Series

FIXING CLEARANCE

Weight

TABLE

mmREF

10 Poles Three-Phase

mm

Kg

OVERALL DIMENSIONS

1 464 225 235 190 105 202 112 4X17 120 180 20 196 60 45 39.5 39.5 DRW.03

3 464 225 258 240 105 258 112 4X17 120 180 20 196 60 45 52.0 52.0 DRW.03

1 509 250 247 202 112 217 128 4X17 150 190 25 215 56 55 51.0 51.0 DRW.03

3 473 250 288 272 112 288 110 4X17 150 190 25 215 56 55 56.0 56.0 DRW.03

1 583 270 253 214 118 230 150 4X17 160 200 30 235 68 65 77.0 77.0 DRW.03

1 630 280 275 240 131 258 148 4x22 165 230 35 268 84 60 106 105.5 DRW.03

"SPV" Series12 Poles Three-Phase

234 150 143 105 62 130 48 4x9 60-75 106 12 98 30 35 4.7 4.5 DRW.02

234 150 143 105 62 130 48 4x9 60-75 106 12 98 30 35 4.8 5.2 DRW.02

264 160 175 126 72 140 40 4x13 90 125 15 134 41 30 8.5 8.0 DRW.02

304 190 204 148 86 163 50 4x13 100 155 18 170 50 38 15 14.5 DRW.02

348 213 215 168 95 184 60 4x17 115 170 20 190 58 45 21 19.4 DRW.03

376 233 235 187 105 200 68 4x17 120 180 20 192 59 43 26 25.0 DRW.03

376 233 235 187 105 200 68 4x17 120 180 20 192 59 43 28 26.5 DRW.03

"SPC" Series2 Poles Single-Phase

-30-


SPC060A00CC2 SPC9.0 A 0.0 6.0 CRADLE 1006

SPC061A00CC2 SPC12.0 A 0.0 6.1 CRADLE 1341

Series "SPC" 2 Pole Three-phase

SPV020B00B02 SPV0.5 B 00 2.0 FOOT M. 4 M9 8.8 3

















Series "SPV" 4 Pole Three-phase

SPV020A00B02 SPV1.2 A 00 2.0 FOOT M. 4 M9 8.8 3
















Identification Data Mounting Data

Tightenin

g Torque

(Kgm)

Fixing

System

Nr x

Bolts

Bolts

Type

Bolts

GradeCode Model Series

Frame

Size

-31-

M16 6.0 - 9.0 2 125 -

M16 6.0 - 9.0 2 125 -

PG 11 6.0 - 9.0 2 125 -

PG 16 9.0 - 11.5 2 125 -

PG 16 9.0 - 11.5 2 125 -

PG 16 12.5 - 15.0 3 150 -

PG 16 12.5 - 10.5 3 150 -

PG 16 12.5 - 10.5 3 150 -

PG 16 12.5 - 10.5 3 150 -

PG 16 12.5 - 10.5 3 150 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

3000 Rpm 50 Hz - 3600 Rpm 60Hz

Min.

Bending

Radius

Capacito

r (mF)

Connecting Data

Cable

Grip

Feed Cable

Diameter

(mm)

Feeding

Conduct.

Size

PG 16 12.5 - 15.0 6 175 -

PG 16 12.5 - 15.0 6 175 -

3000 Rpm 50 Hz - 3600 Rpm 60Hz

M16 6.0 - 9.0 2 125 -

M16 6.0 - 9.0 2 125 -

PG 11 6.0 - 9.0 2 125 -

PG 16 9.0 - 11.5 2 125 -

PG 16 9.0 - 11.5 2 125 -

PG 16 9.0 - 11.5 2 125 -

PG 16 12.5 - 15.0 3 150 -

PG 16 12.5 - 15.0 3 150 -

PG 16 12.5 - 15.0 3 150 -

PG 16 12.5 - 15.0 3 150 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

1500 Rpm 50 Hz - 1800 Rpm 60Hz

-32-

SPV030C00B03 SPV1.1 C 00 3.0 FOOT M. 4 M12 8.8 9




















Identification Data Mounting Data

Code Model SeriesFrame

Size

Fixing

System

Nr x

Bolts

Bolts

Type


Bolts

Grade

Tightenin

g Torque

(Kgm)

SPV041D00B04 SPV1.3 D 00 4.10 FOOT M. 4 M12 8.8 9




















-33-

PG 11 6.0 - 9.0 2 125 -

PG 16 9.0 - 11.5 2 125 -

PG 16 9.0 - 11.5 2 125 -

PG 16 9.0 - 11.5 2 125 -

PG 16 12.5 - 15.0 3 150 -

PG 16 12.5 - 15.0 3 150 -

PG 16 12.5 - 15.0 3 150 -

PG 16 12.5 - 15.0 3 150 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

PG 29 23.0 - 25.0 8 250 -

PG 29 23.0 - 25.0 8 250 -

PG 29 23.0 - 25.0 8 250 -

Connecting Data

Feeding

Conduct.

Size

Min.

Bending

Radius

Capacito

r (mF)

1000 Rpm 50 Hz - 1200 Rpm 60Hz

Cable

Grip

Feed Cable

Diameter

(mm)

PG 16 9.0 - 11.5 2 125 -

PG 16 9.0 - 11.5 2 125 -

PG 16 12.5 - 15.0 3 150 -

PG 16 12.5 - 15.0 3 150 -

PG 16 12.5 - 15.0 3 150 -

PG 16 12.5 - 15.0 3 150 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 4 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

PG 21 16.0 - 19.0 6 175 -

PG 29 23.0 - 25.0 8 250 -

PG 29 23.0 - 25.0 8 250 -

PG 29 23.0 - 25.0 8 250 -

PG 29 23.0 - 25.0 8 250 -

750 Rpm 50 Hz - 900 Rpm 60Hz

-34-


Ref. 1

Ref. 2

Ref. 3

Ref. 4

-3

5-

NO. DESCRIPTION

1 Nameplate

2 Stator

3 Casting

4 Flange

5 Rotor shaft

6 Spacer

7 Fixed weight

8 Adjustable Weight

10 Bearing Cover

11 Terminal Box Cover

12 Weight Cover

20 Adjusting Plate (RT)

21 Adjusting Plate (LFT)

22 Sponge

23 Sponge

24 Sponge Seal

25 Sponge Seal

26 Wiring Diagram

27 Term. Box Cov. Label 28 Weight Cover Label

29 Bearing Cover

30 Grease Retaining Ring

31 Terminal Block

32 Thermistor Block

33 Power Cord Inlet

34 Thermistor Cord Inlet

NO. DESCRIPTION

35 Plug

36 Eyelet Terminal

37 Drill Terminal

40 Term. Box O-ring Seal

41 Bearing O-ring Seal

42 WT Cover O-ring Seal

50 Grease Fitting

51 Rotor Shaft Key

52 Snap Ring

53 Nameplate Rivet

54 Adjusting Plate Rivet

60 Thermistor Screw

61 Thermister Washer

62 Terminal Block Screw

63 Terminal Block Washer

64 Ground Screw

65 Ground Washer 66 Brass Washer

67 Term. Box Cov. Screw

68 Term. Box Cov. Washer

69 Bearing Cov. Screw

70 Bearing Cov. Washer

71 Weight Cov. Screw

72 Weight Cov. Washer

73 Weight Screw

74 Weight Screw

75 Flange Screw

76 Flange Washer

-3

7-

NO. DESCRIPTION

1 Nameplate

2 Stator

3 Casting

4 Flange

5 Rotor shaft

6 Spacer

7 Fixed weight

8 Adjustable Weight

10 Bearing Cover


12 Weight Cover



22 Sponge

23 Sponge

24 Sponge Seal

25 Sponge Seal

26 Wiring Diagram


29 Bearing Cover


31 Terminal Block

32 Thermistor Block

33 Power Cord Inlet


NO. DESCRIPTION

35 Plug

36 Eyelet Terminal

37 Drill Terminal




50 Grease Fitting

51 Rotor Shaft Key

52 Snap Ring

53 Nameplate Rivet


60 Thermistor Screw




64 Ground Screw

65 Ground Washer 66 Brass Washer







73 Weight Screw

74 Weight Screw

75 Flange Screw

76 Flange Washer

-3

9-

NO. DESCRIPTION

1 Nameplate

2 Stator

3 Casting

4 Flange

5 Rotor shaft

6 Spacer

7 Fixed weight

8 Adjustable Weight

10 Bearing Cover


12 Weight Cover



22 Sponge

23 Sponge

24 Sponge Seal

25 Sponge Seal

26 Wiring Diagram


29 Bearing Cover


31 Terminal Block

32 Thermistor Block

33 Power Cord Inlet


NO. DESCRIPTION

35 Plug

36 Eyelet Terminal

37 Drill Terminal




50 Grease Fitting

51 Rotor Shaft Key

52 Snap Ring

53 Nameplate Rivet


60 Thermistor Screw




64 Ground Screw

65 Ground Washer

66 Brass Washer







73 Weight Screw

74 Weight Screw

75 Flange Screw

76 Flange Washer

-4

1-

NO. DESCRIPTION

1 Nameplate

2 Stator

3 Casting

4 Flange

5 Rotor shaft

6 Spacer

7 Fixed weight

8 Adjustable Weight

10 Bearing Cover


12 Weight Cover



22 Sponge

23 Sponge

24 Sponge Seal

25 Sponge Seal

26 Wiring Diagram


29 Bearing Cover


31 Terminal Block

32 Thermistor Block

33 Power Cord Inlet


NO. DESCRIPTION

35 Plug

36 Eyelet Terminal

37 Drill Terminal




50 Grease Fitting

51 Rotor Shaft Key

52 Snap Ring

53 Nameplate Rivet


60 Thermistor Screw




64 Ground Screw

65 Ground Washer

66 Brass Washer







73 Weight Screw

74 Weight Screw

75 Flange Screw

76 Flange Washer

-43-

If the vibrator will not be used for an extended period of time, disconnect the power cord (a) from the main power source (b) and ensure that it can-not be started accidentally or by unauthorized personnel. (fig 69)

Disposal

If the vibrator is permanently out of service, and cannot be repaired, remove

the power cord (a) from the main power source (b) and from the terminal box

(c) (Fig 69)

After making sure that there is no current connected to the vibrator, take it apart into homogeneous pieces, and discard according to environmental laws in your area.

Fig. 69

Temporarily suspending service

Out of service

-44-

VIBRATOR MODEL

MIN. WALL THICKNESS

CHANNEL LENGTH

CHANNEL SIZE

SPV 0.5B 1 mm 0,4 – 0,6 m 57 x 51

SPV 0.8B 2 mm 0,5 – 0,7 m 76 x 38

SPV 1.2A 3 mm 0,5 – 0,7 m 76 x 38

SPV 2.7A 5 mm 0,6 – 1,0 m 100 x 50

SPV 4.5A 6 mm 0,8 – 1,2 m 100 x 50

SPV 7.0A 8 mm 1,0 – 1,3 m 127 x 64

SPV 9.0A 10 mm 1,0 – 1,5 m 152 x 76

SPV 12.0A 10 mm 1,0 – 1,05 m 180 x 70

SPV 15.0A 12 mm 1,2 – 1,8 m 180 x 70

Minimum Mounting Requirements

-45-

This appendix contains specific information about installing your SPV Rotary Electric Vibrator on bins and hoppers. This section is supplemental, and is not intended as a replacement for the rest of the instructions and cautions in the manual. Please read the entire manual before beginning work on you vibrator, and follow all precautions contained herein.

A rigid, secure mount insures the most efficiency from your SPV Rotary Elec-tric Vibrator. A weak mount will not allow optimal distribution of vibration, and can cause damage to the vibrator and/or the bin wall. All bin and hopper wall mounts require the use of an extended channel to prevent vibrator overload.

IMPORTANT IF MOUNTED IMPROPERLY, OR WITHOUT EXTENDED CHANNEL, SERIOUS DAMAGE TO VIBRATOR AND/OR BIN CAN OCCUR

Before beginning installation, refer to the chart on the left to determine the minimum bin wall thickness, and channel size you will need for the SPV Rotary Electric Vibrator you will be mounting. Choose the illustration below that most closely resembles the structure, which you will mount your SPV Rotary Electric Vibrator. Follow the instructions be-low to determine the placement of your extended channel and mounting plate.

Figure 70 : Attach the extended channel to the slope wall in such a way that the channel will be perpendicular to the ground. Attach the mounting plate to the extended channel ¼ to 1/3 of the dis-tance from the bottom of the hopper to the top. The mounting plate should be attached so that the length of the vibrator will be parallel to the ground once mounted.

Bin Wall Mounting Procedures

Appendix “A”

-46-

Figure 71 : Attach the extended channel to the bin wall opposite the vertical wall. The channel should be perpendicular to the ground. Attach the mounting plate to the bottom one third of the extended chan-nel so that the length of the vibrator will be parallel to the ground once mounted.

Figure 72 : Attach the extended channel to the lower third of the bin wall so that it runs parallel to the ground. Attach the mounting plate to the channel at ¼ to 1/3 of the distance from the end of the bin or hopper. The mounting plate should be attached to the channel at one third of the length of the hopper so that the vibrator will be perpendicular to the ground once mounted.

Figure 73 : Attach the extended channel to the center of any of the four in walls, so that it is vertical. Attach the mounting plate in the lower one third of the channel so that the length of the vibrator will be parallel to the ground once mounted.

Figure 74 : Attach the extended channel to the bin wall so that it is vertical. Attach the mounting plate to the lower one third of the channel so that the length of the vibra-tor will be parallel to the ground once mounted.

Fig. 73

Fig. 74

-47-

Attaching Channel to Bin Wall

To attach the channel to the bin wall, skip weld the legs of the channel to the bin wall using 50 – 75 mm welds, and 75 mm skips. Stop the weld at least 25 mm from the end of the channel. If your bin or hopper is constructed from mild steel, use normal mild steel rod. If the bin or hopper is constructed from stainless steel, you can still attach mild steel channels to the stainless steel wall using welding rod of the same stainless steel type. (fig 75) Fig. 75

Attaching Mounting Plate to Channel

Skip weld the mounting plate to the channel by welding parallel to the length of the channel. Do not weld along the length of the mounting plate. (fig 76)

The mounting plate should be at a 90° angle to the channel, so that the length of the vibrator will run parallel to the ground once mounted (fig 77)

Fig. 76

Fig. 77

-48-

Mounting Wood Bins and Hoppers

Your SPV Rotary Electric Vibrator can be attached to wood bins or hoppers with a few modifications, as given below : Cut a large steel plate to cover the inside of the bin wall to which you will attach your vibrator. Drill corresponding holes through the mounting channel, wooden planks, and inside plate. Bolt the channel directly through the wooden planks to the inside plate with 16 mm or 20 mm carriage bolts. Depending on the width of the planks, use 2-3 bolts per plank. Skip weld the mounting plate to the channel so that the length of the vibra-tor will run parallel to the ground when mounted. (fig 78)

Fig. 78

-49-

Mounting to Concrete Bins and Hoppers

Cut a steel plate large enough so that the center is one third of the way up the bin wall. Bend the edges of this plate down to keep material out from under it. Drill four corresponding holes through the center of the inside plate and on the outside mounting plate. Cut four hollow steel spacers longer than the thickness of the outside wall. Cut four corresponding holes into the bin wall. These holes should be larger in diameter than the spacers you will use around the bolts. Place the spacers inside the bores. Place four isolators under the four corners of the inside plate, and place the plate inside the bin wall. Bolt the mounting plate through the spacers to the inside plate.

Fig. 79

-50-

Attaching the Vibrator

Make sure that the mounting surface is completely flat, within ±0.8 mm. Clean the mounting plate, removing any weld-ing slag, paint, or dirt. (fig 80)

Fig. 80

Attached the vibrator to the mounting plate using at least 8.8 bolts (a), thru ran-denell washers (b), and nuts (c). Use a torque wrench (d) set at the torque given (fig 81)

Fig. 81

WARNING

DO NOT LEAVE ANY OF THE MOUNTING HOLES UNUSED! DAMAGE TO VIBRATOR WILL OCCUR.

WARNING

IF MOUNTING BOLTS ARE NOT TIGHTENED PROPERLY, VIBRATOR CAN BE DESTROYED.

Secure the vibrator to the bin with a steel safety cable (c) attached to the eyebolts (d) on the main casing. The safety cable must be strong enough to support the weight of the vibrator in case of mounting failure, and should be no longer than (20 cm) (fig 82)

Fig. 82

-51-

Appendix “B”

Troubleshooting

Vibrator won’t start

Rewire the motor correctly

Consult Oscillating

Systems

Tighten bolts to Torque given in section 7.3

Are the mounting Bolts loose?

YES

NO

Is the amp too high?

NO

Reset circuit breaker

Review sections 4.3 and 4.4 are all connections correct and secure?

Remove end covers will rotor turn?


Does the motor have a bad sme ll?

Has overload protection tripped a circuit breaker?

NO

YES

YES

NO

NO

NO

YES

YES

NO

Consult Oscillating Systems

-52-

AMP Draw is too high

Review sections 4.3 and 4.4 are all connections correct

and secure?

YES

Check Appendix A. Is mounting structure too weak for the vibrator?

NO


NO

Have the mounting Welds cracked?

NO

Is the vibrator mounted on a non-isolated machine

NO

Is vibrator in an area of high ambient temperature?

NO Rewire the motor correctly

Strengthen or re-inforce the structure.

YES

YES Tighten bolts to torque given in Section 7.3

YES Repair the cracked welds immediately


Reduce force by Adjusting the weights per instructions in section 7.4

YES

YES

NO

-53-

Vibrator makes Pounding Noise

Are the mounting bolts loose

NO

Have the mounting welds cracked?

NO

Remove end covers. Are weight setting the same

on both sides

YES


Tighten bolts to torque given in section 7.3

YES

Repair the cracked welds immediately

YES

NO Adjust the weights as in-structed in section 7.4

-54-

OSCILLATING SYSTEMS TECHNOLOGY AFRICA 252 Propshaft Street Samcor Park Ext.1 Pretoria

P O Box 912-1135, Silverton, 0127

Phone : 012 803 7254

Fax : 012 803 7262 E-mail: [email protected]

Web site : www.ost-africa.co.za

spv spv electricalelectrical vibrator … d/31.pdf · ing sure not to damage the o-ring seals (b)...

Documents