sri ram rubber products

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Sri Ram Rubber Products Company Presentation Rubber Moulded , Extruded parts & Plastic Injection Moulding Parts Manufacturer (An IATF 16949:2016 ISO 9001:2015 SQ Mark(HMI)Certified Company) Website: www.sriramrubber.com

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Page 1: Sri Ram Rubber Products

Sri Ram Rubber Products

Company Presentation

Rubber Moulded , Extruded parts & Plastic Injection Moulding Parts Manufacturer(An IATF 16949:2016 ISO 9001:2015 SQ Mark(HMI)Certified

Company)Website: www.sriramrubber.com

Page 2: Sri Ram Rubber Products

Contents

Overview1

Certificates & Valuable Customers 2

Organization Chart3

Capabilities & facilities4

Quality Securing plan

5

6

Process Flow & Products

Page 3: Sri Ram Rubber Products

Overview

Top management&

Address

MD : Mr. R.MuthukumaranNo :336 /4-5c Old No,56 Kattankulathur , Maraimalainagar , Kanchipuram Dt, Tamilnadu Pin : 603 209

Nature ofBusiness &Plant Area

Rubber Molded , Extruded parts & Plastic Injection Moulding Parts Manufacturer

Contact No&

E Mail ID

MD : Mr. R.Muthukumaran - 9941293985GM : Mr.M.N.Bala- 7373008425mail id : [email protected]

[email protected]

Plant -1 Plant- 2

Land Area 4000 sft 5500 sft

Building Area 3000 sft 8300 sft

Page 4: Sri Ram Rubber Products

Overview

About us

SRI RAM RUBBER has 21 years Manufacturing

experience in producing various rubber products and metal

to rubber bonded products, we innovate new technology

to produce products present upcoming customer

requirements and with latest technology, which will

contribute to for the various industrial fields.

Since its establishment in 1996 as a manufacturer of

basic grade of rubber parts, SRI RAM RUBBER PRODUCTS

has grown along with Korean & Indian economy. Now, Sri

Ram has developed various high quality rubber products

including Radiator Isolators, Drain Hose, Radiator Hose O-

rings, Insulators, Diaphragms, Grommets, Bellows, Bushes,

Metal Bonded Items and all kinds of other rubber parts.

Page 5: Sri Ram Rubber Products

Overview

Quality Policy

Sri Ram Rubber Products committed to

achieve exceeds Customer expectation by

providing through Quality management system

in Rubber compounding, Rubber molded &

extruded parts, Plastic Injection Molded parts

& process of buffing and laser marking of

catalyst on time delivery to Customer’s and

Supply Chain, through Continual Improvement,

training of employees, upgrading equipment and

technology, reviewing customer’s feedback and

fulfill statutory compliance..

Page 6: Sri Ram Rubber Products

Overview

Profile Mould & RM Equipment

• Establishment 1996

• ISO 9001:2015

• IATF 16949:2016

• Sq Certified by Hyundai

• Business 2017-18–6.2Cr.

• Our customer

– HANON,DOOWON,

MATE,BASF,INFAC

• Specific Gravity Tester

• Universal Testing Machine

• Rheo meter

• MFI Tester

• Infrared Thermometer

• Virtual Measuring Machine

• Hardness Tester

• Hot Air Oven

• CMB,FMB Auto Weighg.sys.

• Mould ( Rubber)- Compressor mold- Transfer mold- Profile Extrusion Die

• Mould (Injection)-Two plate mold- Three plate mold

• Raw Material- EPDM, NEOPRENE- SILICONE, TPE - LDPE,NYLON

Page 7: Sri Ram Rubber Products

Milestone

1996

2011

2012

2013

2014

2015

2016

• Rubber Extrusion Production Started

• Rubber Compression Moulding Production Started

• Plastic Injection Moulding Production Started

• ISO/TS 16949:2009 Certified

• SQ Certified By Hyundai ., ( New Plant )

• De-flashing Machine & Material Cutting M/C .,

• Best Supplier Award in 2016 (From Hanon)

2017

• SGA Award in 2017 (From Hanon)

2018• ISO 9001:2015 & IATF 16949:2016 CERTIFIED FOR RUBBER COMPOUNDING & RUBBER MOULDING

Page 8: Sri Ram Rubber Products

Organization Structure MANAGING DIRECTOR

GENERAL MANAGER

DOC.NO: SRRP/QSM/3A Rev-4 Dt.01.02.2017

ADMIN&HR PRODUCTION PURCHASE Business DevelopmentQUALITY

PRODUCTION

ENGINEER

MAINTENANCE

INCHARGE-2

PRODUCTION

ENGINEER

WORKERS-15 WORKERS-10

STORES

ASST.STORES INSPECTOR-15

SL.NO DESIGNATION MANAGING

DIRECTOR

GENERAL

MANAGER

ADMIN&HR PRODUCTIO

N&SALES

PURCHASE

&STORES

MAINTENANACE QUALITY NPD TOTAL

1 STAFF 1 1 1 3 2 7 1 16

2 WORKERS 25 1 2 15 43

3 TOTAL 1 1 1 28 3 2 22 1 59

PDI QUALITYINCOMING QUALITYINPROCESS

QUALITY

INSPECTOR-4

NPD

Page 9: Sri Ram Rubber Products

Certificate

IATF 16949:2016

Page 10: Sri Ram Rubber Products

Certificate

ISO 9001:2015

Page 11: Sri Ram Rubber Products

Certificate

SQ Certificate

Page 12: Sri Ram Rubber Products

Awards

Delivery performance award SGA Awards

Page 13: Sri Ram Rubber Products

Our Customers

Page 14: Sri Ram Rubber Products

Capabilities & facilities

• 110 ton-1# Injection moulding• 75 ton-1# Injection moulding

• 200 ton-2 # compression mold m/c• 150 ton-2# compression mold m/c• 75 ton-3# compression mold m/c• 50mm -1# Extruder• Auto clave - 2# • Steam Boiler- 1# • Wood Boiler- 1#• Stand by power 82.5 kva Genset-1#

Facilities

• 21 Yrs experienced Management Team in Rubber moulding, Rubber Profile Extrusion Parts &Plastic component manufacturing field

• Experienced Shift Supervisors

• Specialized in Rubber moulding,Rubber Profile Extrusion Parts& Plastic Mould Manufacturing and Engineering Parts processing

Capabilities

Page 15: Sri Ram Rubber Products

Process Flow

1.RAW MATERIAL 3.CARBON WEIGHING

4.OIL WEIGHING 6.KNEADER (MIXING)5.CHEMICAL WIGHING(CMB)

CMB&FMB

2.CHEMICAL BIN

Page 16: Sri Ram Rubber Products

Process Flow

7.CMB SHEET OUT

12.FMB SHEET OUT11.KNEADER (MIXING)FMB

CMB&FMB

8.CMB STORE 9.CMB WEIGHING

10.CHEMICAL WIGHING(FMB)

Page 17: Sri Ram Rubber Products

Process Flow

13.SPECIFIC GRAVITY TEST

CMB&FMB

14.RHEO TEST 15.UTM TEST

16.FMB STORAGE 17.BLANK CUTTING 18.FMB DISPATCH

Page 18: Sri Ram Rubber Products

Process Flow

1.RAW MATERIAL 2.LAB. TESTING 3.RAW MATRL STORE

4.COMPRESSION MOLDING

6.FINISHED GOODS5.TRIMMING & FINAL INSPECTION

Rubber Molded Parts

Page 19: Sri Ram Rubber Products

Process Flow

1.RAW MATERIAL 2.LAB. TESTING 3.RAW MATRL STORE

4.EXTRUSION 5.MANDRILLING

RUBBER EXTRUDED PARTS

6.MANDRIL LOADING

Page 20: Sri Ram Rubber Products

Process Flow Rubber Extruded Parts

7.AUTOCLAVE 8. UNLOADING 9.WASHING

10.CUTTING & PUNCHING

11.CHECKING & MARKING

FINAL INSPECTION

Page 21: Sri Ram Rubber Products

Process Flow

1.RAW MATERIAL 2.MELT FLOW TEST 3.PREHEATING

4.INJECTION MOLDING 6.FINISHED GOODS5.TRIMMING & FINAL INSPECTION

Injection Moulding

Page 22: Sri Ram Rubber Products

Products Rubber Molded Parts

INSULATOR

ISOLATR UPPER GROMMET FROMMET-DA

ISOLATOR COVER ISOLATOR

Page 23: Sri Ram Rubber Products

Products

GROMMET-AA GROMMET-FA GROMMET RUBBER STOP RUBBER LEAF

GROMMET UPPER RADIATOR COOL BOX HOSE –LHD/RHD

Rubber Molded Parts

Page 24: Sri Ram Rubber Products

Products

Molded O-RINGS

Rubber Molded Parts

Page 25: Sri Ram Rubber Products

Products Rubber Extruded Parts

DRAIN HOSE EXTRUDED PARTS

PROFILE EXTRUDED PARTS

Page 26: Sri Ram Rubber Products

Products Injection Molded Parts

Page 27: Sri Ram Rubber Products

Testing Equipment

1.VMM 2.SPECIFIC CRAVITY 3.UNIVERSAL TESTING MACHINE

4.RHEO METER 7.OVEN 8.MFI

Page 28: Sri Ram Rubber Products

Quality Securing plan

Ra

w M

ate

rial S

tore

In ward – RM GRN( Bar code )

Pro

du

ction

In

sp. D

ispa

tch

Ok Incoming

Inspection

Not ok

Not ok

Production(Buffing)

Store

RM With Bar Code

(Packing)Finished Goods

Invoice Dispatch

Goods Issue

Production(Laser marking)

Final inspection

Return to customer

Start

End

Page 29: Sri Ram Rubber Products

Future plan

• BASF Customer added.

• ISO 9001:2015 & IATF 16949:2016 Certified rubber compounding & rubber moulding

2018

• Rubber Mixing Unit (Automation)

• QC Lab With All Equipment

• 2 Rubber Comp. & 2 Inj. Moulding M/C’s

2017

• New tool room

• Expansion of unit-Kia motor at Andhra

• Plant Extension for BASF.

2019

Page 30: Sri Ram Rubber Products

Thank You…