sri ram rubber products
TRANSCRIPT
Sri Ram Rubber Products
Company Presentation
Rubber Moulded , Extruded parts & Plastic Injection Moulding Parts Manufacturer(An IATF 16949:2016 ISO 9001:2015 SQ Mark(HMI)Certified
Company)Website: www.sriramrubber.com
Contents
Overview1
Certificates & Valuable Customers 2
Organization Chart3
Capabilities & facilities4
Quality Securing plan
5
6
Process Flow & Products
Overview
Top management&
Address
MD : Mr. R.MuthukumaranNo :336 /4-5c Old No,56 Kattankulathur , Maraimalainagar , Kanchipuram Dt, Tamilnadu Pin : 603 209
Nature ofBusiness &Plant Area
Rubber Molded , Extruded parts & Plastic Injection Moulding Parts Manufacturer
Contact No&
E Mail ID
MD : Mr. R.Muthukumaran - 9941293985GM : Mr.M.N.Bala- 7373008425mail id : [email protected]
Plant -1 Plant- 2
Land Area 4000 sft 5500 sft
Building Area 3000 sft 8300 sft
Overview
About us
SRI RAM RUBBER has 21 years Manufacturing
experience in producing various rubber products and metal
to rubber bonded products, we innovate new technology
to produce products present upcoming customer
requirements and with latest technology, which will
contribute to for the various industrial fields.
Since its establishment in 1996 as a manufacturer of
basic grade of rubber parts, SRI RAM RUBBER PRODUCTS
has grown along with Korean & Indian economy. Now, Sri
Ram has developed various high quality rubber products
including Radiator Isolators, Drain Hose, Radiator Hose O-
rings, Insulators, Diaphragms, Grommets, Bellows, Bushes,
Metal Bonded Items and all kinds of other rubber parts.
Overview
Quality Policy
Sri Ram Rubber Products committed to
achieve exceeds Customer expectation by
providing through Quality management system
in Rubber compounding, Rubber molded &
extruded parts, Plastic Injection Molded parts
& process of buffing and laser marking of
catalyst on time delivery to Customer’s and
Supply Chain, through Continual Improvement,
training of employees, upgrading equipment and
technology, reviewing customer’s feedback and
fulfill statutory compliance..
Overview
Profile Mould & RM Equipment
• Establishment 1996
• ISO 9001:2015
• IATF 16949:2016
• Sq Certified by Hyundai
• Business 2017-18–6.2Cr.
• Our customer
– HANON,DOOWON,
MATE,BASF,INFAC
• Specific Gravity Tester
• Universal Testing Machine
• Rheo meter
• MFI Tester
• Infrared Thermometer
• Virtual Measuring Machine
• Hardness Tester
• Hot Air Oven
• CMB,FMB Auto Weighg.sys.
• Mould ( Rubber)- Compressor mold- Transfer mold- Profile Extrusion Die
• Mould (Injection)-Two plate mold- Three plate mold
• Raw Material- EPDM, NEOPRENE- SILICONE, TPE - LDPE,NYLON
Milestone
1996
2011
2012
2013
2014
2015
2016
• Rubber Extrusion Production Started
• Rubber Compression Moulding Production Started
• Plastic Injection Moulding Production Started
• ISO/TS 16949:2009 Certified
• SQ Certified By Hyundai ., ( New Plant )
• De-flashing Machine & Material Cutting M/C .,
• Best Supplier Award in 2016 (From Hanon)
2017
• SGA Award in 2017 (From Hanon)
2018• ISO 9001:2015 & IATF 16949:2016 CERTIFIED FOR RUBBER COMPOUNDING & RUBBER MOULDING
Organization Structure MANAGING DIRECTOR
GENERAL MANAGER
DOC.NO: SRRP/QSM/3A Rev-4 Dt.01.02.2017
ADMIN&HR PRODUCTION PURCHASE Business DevelopmentQUALITY
PRODUCTION
ENGINEER
MAINTENANCE
INCHARGE-2
PRODUCTION
ENGINEER
WORKERS-15 WORKERS-10
STORES
ASST.STORES INSPECTOR-15
SL.NO DESIGNATION MANAGING
DIRECTOR
GENERAL
MANAGER
ADMIN&HR PRODUCTIO
N&SALES
PURCHASE
&STORES
MAINTENANACE QUALITY NPD TOTAL
1 STAFF 1 1 1 3 2 7 1 16
2 WORKERS 25 1 2 15 43
3 TOTAL 1 1 1 28 3 2 22 1 59
PDI QUALITYINCOMING QUALITYINPROCESS
QUALITY
INSPECTOR-4
NPD
Certificate
IATF 16949:2016
Certificate
ISO 9001:2015
Certificate
SQ Certificate
Awards
Delivery performance award SGA Awards
Our Customers
Capabilities & facilities
• 110 ton-1# Injection moulding• 75 ton-1# Injection moulding
• 200 ton-2 # compression mold m/c• 150 ton-2# compression mold m/c• 75 ton-3# compression mold m/c• 50mm -1# Extruder• Auto clave - 2# • Steam Boiler- 1# • Wood Boiler- 1#• Stand by power 82.5 kva Genset-1#
Facilities
• 21 Yrs experienced Management Team in Rubber moulding, Rubber Profile Extrusion Parts &Plastic component manufacturing field
• Experienced Shift Supervisors
• Specialized in Rubber moulding,Rubber Profile Extrusion Parts& Plastic Mould Manufacturing and Engineering Parts processing
Capabilities
Process Flow
1.RAW MATERIAL 3.CARBON WEIGHING
4.OIL WEIGHING 6.KNEADER (MIXING)5.CHEMICAL WIGHING(CMB)
CMB&FMB
2.CHEMICAL BIN
Process Flow
7.CMB SHEET OUT
12.FMB SHEET OUT11.KNEADER (MIXING)FMB
CMB&FMB
8.CMB STORE 9.CMB WEIGHING
10.CHEMICAL WIGHING(FMB)
Process Flow
13.SPECIFIC GRAVITY TEST
CMB&FMB
14.RHEO TEST 15.UTM TEST
16.FMB STORAGE 17.BLANK CUTTING 18.FMB DISPATCH
Process Flow
1.RAW MATERIAL 2.LAB. TESTING 3.RAW MATRL STORE
4.COMPRESSION MOLDING
6.FINISHED GOODS5.TRIMMING & FINAL INSPECTION
Rubber Molded Parts
Process Flow
1.RAW MATERIAL 2.LAB. TESTING 3.RAW MATRL STORE
4.EXTRUSION 5.MANDRILLING
RUBBER EXTRUDED PARTS
6.MANDRIL LOADING
Process Flow Rubber Extruded Parts
7.AUTOCLAVE 8. UNLOADING 9.WASHING
10.CUTTING & PUNCHING
11.CHECKING & MARKING
FINAL INSPECTION
Process Flow
1.RAW MATERIAL 2.MELT FLOW TEST 3.PREHEATING
4.INJECTION MOLDING 6.FINISHED GOODS5.TRIMMING & FINAL INSPECTION
Injection Moulding
Products Rubber Molded Parts
INSULATOR
ISOLATR UPPER GROMMET FROMMET-DA
ISOLATOR COVER ISOLATOR
Products
GROMMET-AA GROMMET-FA GROMMET RUBBER STOP RUBBER LEAF
GROMMET UPPER RADIATOR COOL BOX HOSE –LHD/RHD
Rubber Molded Parts
Products
Molded O-RINGS
Rubber Molded Parts
Products Rubber Extruded Parts
DRAIN HOSE EXTRUDED PARTS
PROFILE EXTRUDED PARTS
Products Injection Molded Parts
Testing Equipment
1.VMM 2.SPECIFIC CRAVITY 3.UNIVERSAL TESTING MACHINE
4.RHEO METER 7.OVEN 8.MFI
Quality Securing plan
Ra
w M
ate
rial S
tore
In ward – RM GRN( Bar code )
Pro
du
ction
In
sp. D
ispa
tch
Ok Incoming
Inspection
Not ok
Not ok
Production(Buffing)
Store
RM With Bar Code
(Packing)Finished Goods
Invoice Dispatch
Goods Issue
Production(Laser marking)
Final inspection
Return to customer
Start
End
Future plan
• BASF Customer added.
• ISO 9001:2015 & IATF 16949:2016 Certified rubber compounding & rubber moulding
2018
• Rubber Mixing Unit (Automation)
• QC Lab With All Equipment
• 2 Rubber Comp. & 2 Inj. Moulding M/C’s
2017
• New tool room
• Expansion of unit-Kia motor at Andhra
• Plant Extension for BASF.
2019
Thank You…