SS327-III-5AX CNC Precision Automatic Lathe

SS327-III-5AX

• Full 5-Axis MOtion Capability• Modular Tool Zone and B-Axis• 8 Sub Side Live Tool Positions• Y-axis Tool Post• Direct Drive Rotary Guide Bushing• Thermal Displacement Compensation• High Rigidity Bed• FANUC 31i-B5 CNC Control

Speed. Accuracy. Rigidity.

DISTRIBUTION NETWORK

THE RIGHT INGREDIENTS FOR SUCCESS

Flexibility In today’s competitive global environment, your business can change daily. This machine’s servo-driven, modular B-axis allows for the cutting of complex parts, complete in a single setup, while applying the capability for through hole thread whirling or high speed spindles for small surfacing end mills. The B-axis contains live tools (four front, two rear) which can machine in coordination with the C-axis, delivering the ability to cut precise angles and sculpted contours. The B-axis functionality transforms this Swiss type lathe into a multitasking turning center that can drill, tap, and end mill any angle. Changeover At Tsugami, we realize that having the most capable machine available is only part of the requirement. The SS327-III-5AX is quick and easy to change over. The machine features a wide door opening for easy access, right hand configuration, long headstock stroke for convenient access to the headstock collet and guide bushing, easy access to sub spindle tooling, and horizontal tools for ease of setting. The Program Check Function, which allows new programs to be quickly and safely proven out, is included as standard.

Overlap – Cycle Time Reduction Better overlap capabilities mean more work is done to reduce your cycle time. With the SS327-III-5AX’s Y2 axis and its 8 modular driven tool positions, reduction in cycle time can be dramatic. Large linear guides, a three toggle collet clamping system, and extra ribbing in the one piece base are just a few of the Tsugami SS327-III-5AX’s engineering advancements made for optimal workholding, larger tools, and heavier cuts.

Chucker Convertible - in Minutes Deep Hole Drilling

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Speed Your SS327-III-5AX features a state of the art FANUC CNC control for low idle times and high speed processing. The horizontally opposed gang tool layout offers the shortest tool to tool path and therefore the quickest possible chip to chip time. The SS327-III-5AX has Y-axis and 8 live tool positions on the sub spindle tool post allowing milling operations traditionally performed on the main spindle to be carried out on the sub spindle internal to the cycle time. Other features include integral spindle motors and an integral drive guide bushing motor for the fastest possible acc/dec times and quick C-axis positioning.

Precision Tsugami has the most rigid gang tool post in the industry due to opposing rail slides. The SS327-III-5AX is built on a heavy duty one piece cast iron base with thermally symmetrical construction and features 0.1 micron axis resolution. A more rigid platform allows higher speeds and feeds. Thermal Compensation is also included.

Reliability The SS327-III-5AX is built for the long haul. The machine features rugged construction, belt free spindles, live tools, and integral drive guide bushing motor. For extra peace of mind, the machines, motors, and controls are covered by an industry leading two-year parts and service warranty.

Electronic Integral Motor Guide Bushing Abile Part Programming Software Included

SS327-III-5AX Backworking Block

SS327-III-5AX Tool Zone

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WORK ZONES / MODULAR TOOLING

SS327-III-5AX

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CAPABILITY, FLEXIBILITY, RELIABILITY

Accessories

Your SS327-III-5AX can be accessorized with various tooling options. Some of these options include:

Live Tool Beside the Sub Spindle

Abile Programming Software

Abile is an easy to learn programming software, specifi cally designed by Tsugami Engineers for each machine model and included with your Tsugami machine purchase at no added cost. Abile Programming Software can be used to quickly and effi ciently program basic Swiss parts on your Tsugami machine and its a great estimating tool for quoting jobs. Because of the software’s ease of use, it is perfect for fi rst time Swiss programmers. Abile can be used to program 2-path and 3-path Tsugami models and incorporates 3D graphic simulation with interference checking and overtravel detection capabilities.

Tool Setting Program Generation Interference Checker

Back Cross Tool Spindle

Back Tool Spindle

Static Adapter

Tool Spindle

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MACHINE STANDARD SPECIFICATIONS

ITEMS SS327-III-5AX

MachiningRange

Max. Chucking Barstock Diameter ø32 mm (1.26 in.)

Max. Machining Length330 mm (12.99 in.) (Direct-Drive Guide Bushing)

70 mm (2.76 in.) (Chucker Mode))

Max. Drilling Diameter ø12 mm (.47 in.)

Max. Tapping Diameter M10

Max. Back Spindle Chucking Barstock Diameter ø32 mm (1.26 in.)

Max. Back Spindle Drilling Diameter ø10 mm (.39 in.)

Max. Back Spindle Tapping Diameter M8

Max. Tool Spindle Drilling Diameter ø8 mm (.31 in.)

Max. Tool Spindle Tapping Diameter M6

Max. Tool Spindle Slotting Cutter Diameter ø45 mm (1.77 in.)

MachineCapability

Main Spindle Speed 200 to 8,000 min-1

Back Spindle Speed 200 to 8,000 min-1

Tool Spindle Speed 200 to 6,000 min-1

Total Tool Number (Standard Spec.) 38

Tool Size .625 in. x 3.94 in. (square) / 25 mm (round)

Rapid Traverse Rate 35 m/min (105 ft/min) [(X1, Y1, Y2: 24 m/min (78.74 ft/min)]

B-Axis Tool Spindle Speed 7,000 RPM

Spindle Index C1 Axis and C2 Axis

Motors

Main Spindle 3.7/5.5 kW

Back Spindle 3.7/5.5 kW

Cross Drill of Front Tool Post 1.0 kW

B-Axis Tool Spindle 1.0 kW

Rotary Tool of Back Tool Post 1.4 kW

Rotary Guide Bushing 1.5 kW

Z1, Y1, X2, Z2 .75 kW

X1, Y2 .5 kW

Coolant Pump .4 kW

Lubricating Pump 3 W

Others

Compressed air requirement .4 MPa or more

Air discharge rate 100 NL/min

Power Source Requirements 16.8 KVA

Coolant Tank Capacity 260 L

Width x depth x height2630 x 1280 x 2010 mm

103.5” x 50.4” x 79”

Weight 4,000 kg (8,818 lbs.)

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NC SPECIFICATIONS

ITEMS SS327-III-5AX

NC Unit FANUC 31i-B5

Axis Name X1, Z1, Y1, X2, Y2, Z2, C1, C2

Least Input Increment 0.001 mm (X1/X2 axis in diameter)

Least Command Increment X1/X2 axis: 0.0005 mm, other: 0.001 mm

Maximum Programmable Value ± 8 digits

Interpolation Method Linear/Circular/Polar/Helical/Cylindrical

Rapid Traverse Function 35 m/min (115 ft/min) (X1/Y1/Y2 24 m/min (78.74 ft/min)

Feedrate Function 1 to 6,000 mm/min

Feedrate Override 0 to 150%, 10% step

Dwell G04 0 to 99999.999

ABS/INC Command X, Z, Y, C: Absolute U, W, V, H: Incremental

Tool Offset Value ± 6 digits

Tool Offset Pairs 99

LCD/MDI 10.4” color LCD

Display Language English

Data Server 4 MB

Registerable Programs 1000

Auxiliary Function Main: M 5 digits

Spindle Function S 5 digits

Tool Function T 4 digits

Oscillation CuttingOscillation Cutting is a technological breakthrough that oscillates a servo axis to help break chips in tough to cut materials, reduces heat in the cut, while not diminishing tool life.

Oscillation Cutting benefi ts:

• Productivity is increased by signi� cantly reducing operator interruption to remove hanging or bird nesting chips.

• Creates the ultimate solution for materials that are normally dif� cult to break chips

• Easy to program by special G code

• Oscillation parameters can be changed easily within the program for machining multiple features with multiple tools.

• Can be used for many machining operations including OD turning, drilling, boring, grooving, cutoff, circular interpolation, and most FANUC canned cycles.

Without Oscillation Cutting

With Oscillation Cutting

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910 Day Hill Road, Windsor, CT 06095860-687-3400 Phone | 860-687-3401 Fax | www.remsales.com | sales@remsales.com

SS327-III-5AX CNC Precision Automatic Lathe

“One of the things that we’ve liked about Tsugami machines is that they give us the ability to run overnight, which has greatly reduced our costs and overhead in the business. What it has done for us is allowed us to go from two shifts down to one shift. We now run 4 days a week, only 8 hours a day, as opposed to 2 shifts, 10 hours a day, 4 days a week. ”

EUSTACE MOORE JR.Owner/Founder, Moore’s Ideal Products | Covina, CA

“Our local distributor and Rem Sales have been second to none at their sales, service and applications support. Our regional sales manager from Rem Sales stops in on a regular basis along with the team from our local distributor to make sure that jobs are running smoothly.”

ROB REDDENSales Engineering Manager, MultiSource Manufacturing

DISTRIBUTION NETWORK

The Robert E. Morris CompanyServing: CT, MA, RI, NH, VT, ME, NY, NJwww.robertemorris.com

Morris SouthServing: NC, SC, GA, VA, AL, MS, TN, AR, FLwww.morrissouth.com

Technical EquipmentServing: OH, IN, KYwww.techequip.com

Morris Great LakesServing: NY, Eastern PA, WVwww.morrisgreatlakes.com

Morris MidwestServing: MN, WI, IL, MI upper peninsula, ND, SDwww.morrismidwest.com

Phillips CorporationServing: Western PA, NJ, DE, MDwww.phillipscorp.com

Ellison TechnologiesServing: CA, WA, OR, NVwww.ellisontechnologies.com

Hartwig, Inc.Serving: MO, IL, IA, KS, CO, OK, TX, LA, MT, UT, NM, ID, WYwww.hartwiginc.com

Protecnic de México, S.A de C.V.Serving: Mexicowww.protecnic.com.mx

Arizona CNCServing: AZ, NVwww.arizonacnc.com

EMEC Machine Tools, Inc.Serving: Eastern Canada

www.emecmt.com

Trident SoutheastServing: FLwww.remsales.com

Network MachineryServing: MIwww.networkmachinery.com

Thomas SkinnerServing: Western Canadawww.thomasskinner.com