drive technology linear rotary direct conventional

Standard linear motor SyStemSlmS e SerieS

theportalsolution

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lmS e – reliability pluS dynamicS

the linear motor system of the lmS e series was developed specifically for applications requiring high dynamics, main-tenance-free operation and robust mechatronics. Available as Economy and High Precision designs, the LMS E series guarantees maximum quality of movement for medium loads up to approx. 30 kg and 100 kg respectively, at the price of conventional drive solutions.

The basis axis and the optimized cross-beam axis ensure high rigidity. The cross-beam axis can be used both fully supported or self-supporting.

The standardized leveling elements enable simple and secure alignment of the linear motor systems on unmachined machine frames.

Both designs can be combined ex works as single axis or as multiple axis systems in conjunction with the standardized connecting elements and devices.

Based on their robust and precise linear encoder systems, the LMS E series can be employed in virtually all sectors of industry. The systems of the LMS E series meet the require-ments of the machine directives and regulations.

Fields of application:• Automation systems• Area gantry robots• Feeding systems• Dispensing• Laser applications• Pick & Place systems• Soldering machines• Inspection portals

industry sectors:• Glass & plastics industry• Metal-processing industry• Solar- & photovoltaic industry• Semiconductor & electronics industry• Packaging industry• Food industry• Printing industry• Pharmaceutical & medical industry

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A special feature of the LMS E series is the versatilecombination of the individual linear motor axes. Both the surface mountable, horizontal axes and the rigidity-optimized cross-beam axis can be used as supported or self-supporting

single axes. This allows the realization of numerous single and multiple axis solutions, such as cross tables or portal configurations.

combination optionS

captions:Standard versionoptional version

– is not available

Table 1

lmS e characteristics economyDesign

High PrecisionDesign

4 sizes, 6 performance classesModular structureStrokes up to 4000 mmHigh rigidityCan be mounted supported or self-supportingIntegral construction provides high motor power densityForces from 150 to 2700 NBus voltages up to 800 VDCconnector interfacesMax. acceleration: 100m/s²Max. velocity: 5.2m/sIncreased synchronized running –Reduced friction –Robust and accurate linear encoder systemsPositioning accuracy: ± 10µm –Positioning accuracy: ± 2.5µm –Repeatability: ± 2.0µm –Repeatability: ± 0.8µm –Maintenance-free for five years or 20,000 kmConnection elements for axis combinations100 % functionality test prior to deliveryProtected designLeveling elements for unmachined machine framesClean room designAbsolute linear encoder systems

Highly accurate linear encoder systems –See type code for more information

BR axis, self-supporting or supported

H portal with 1 driven FP axis and 1 driven BR axis

H portal with 2 driven FP axes and 1 driven BR axis

cross table

H portal with 3 driven BR axes

FP axis, adjustable or for direct screw-fastening

4 5

LMS E – EFFICIENCy IN DETAIL

The LMS E series offers numerous variants and options to meet customized requirements at the best price/performance ratio.

Robust details increase overall machine performance and suitability for the various sectors of industry. All the benefits of linear motor technology - such as precision, dynamics and maintenance-free operation - are combined.

Depending on environmental requirements, the linear axes are also available in a protected design.

protected deSign

Optimized design and a wide range of options allow a multitude of combination options with the LMS E series.

multiple combination optionS

The robust and precise feedback systems ensure exact position determination well into the sub-µm range.

MuLTIPLE FEEDBACk SySTEMS

The LMS E series is available as Economy or High Precision version and is suitable for moving medium loads up to approx. 30 or 100 kg respectively.

economy and high preciSion deSign

The linear axes of the LMS E series are characterizedby incomparable rigidity and accustomed high dynamics and precision.

high rigidity

The motor is moulded in the slide and provides highperformance density, i.e. low mass at high feeding force.

HIGH PERFORMANCE DENSITy

The integrated linear motors can be used for applicationswith a maximum bus voltage up to 800VDC.

800VDC BuS VOLTAGE

The standardized mounting and leveling elements enable secure alignment on unmachined machine frames.

MOuNTING ON uNMACHINED MACHINE FRAMES

The LMS E series offers all the benefits of linear motor technology: precision, dynamics and maintenance-free linear guides for up to five years or linear performance up to 20,000 km.

MAINTENANCE-FREE OPERATION

The robust axes can be used for both completely supported as well as self-supporting single and multiple axis solutions.

MOuNTING SELF-SuPPORTING AND COMPLETELySupported

6 7

TAkE THE LEADwITH DyNAMICS & PRECISION.

economy and high precision design: • Allows using one series for a wide range

of applications

Rigidity-optimized cross-beam profile:• Short settling times• Shorter cycle times

supported or self-supporting mounting options:• variety of applications• Additional support is not required• Space-saving

integrated design:• High motor perfomance density• Minimum space requirements

standardized leveling elements:• No sophisticated cutting work required for

the machine frame

Clean room design:• corrosion-resistant materials• Special lubricants

robust and accurate,as well as absolute linear encoder systems:• Can be used for numerous industrial applications• Output signals: 1 Vss, TTL and numerous absolute

interfaces

high dynamics and precision at an attractiveprice/performance ratio:• Increased output at the price of conventional

drive solutions

Maintenance-free for five years or 20,000 km:• High machine uptime• Low operating costs• No relubrication• no abrasion

open drive interface:• use of controllers and drives from different manufacturers

is possible

Combination options / modular design / extension:• Numerous application options• Reduction of internal development costs• Complete single source solutions (connection elements,

further axes and torque motors from the standard- product portfolio, energy chains, cables, drive and control

electronics, start-up, measurement)

100% standardized functionality test:• Matched components incl. electronics and set of

basic parameters• Fast start-up

ADVANTAGES / CuSTOMER BENEFITSOF THE LINEAR MOTOR SySTEM LMS E SERIES

8 9

Base plate in beam version (e.g. for portal mountings or standing single axes)Series / Size Width W [mm]* Height H [mm]* Length of slide LT [mm]*

E-19BR 190 (225) 180 (190) 200

E-19BRL 190 (225) 180 (190) 260

table 4

*

* The values in brackets refer to systems with protective steel coverings.Further sizes are planned.

baSic axiSLMS E 25 FP / LMS E 27 FP

BASIC / PORTAL AxISLMS E 19 BR

dimensionsL Total length [mm]* L = S + 2 x (LL + 5) + N x LT + (N - 1) x (LL2 + 5)S Nominal stroke (standard stroke, also see table 10) [mm] –LL Length of end stop system with elastomer dampers (ES084) [mm] 75LL Length of end stop system with hydraulic dampers (ES150, ES292) [mm] 110N Number of slides [1] –LT Length of the slide [mm] see table 2LL2 Length of end stop between slides with elastomer dampers (ES084) [mm] 37LL2 Length of end stop between slides with hydraulic dampers (ES150, ES292) [mm] 110

Table 3

* Only valid for systems without bellows and for systems with protective steel coverings. Please refer to your contact person for systems with bellows.

dimensionsL Total length [mm]* L = S + 2 x (LL + 5) + N x LT + (N - 1) x (LL2 + 5)S Nominal stroke (standard stroke, also see table 10) [mm] –LL Length of end stop system with elastomer dampers (ES030) [mm] 75LL Length of end stop system with hydraulic dampers (ES070) [mm] 110N Number of slides [1] –LT Length of the slide [mm] see table 4LL2 Length of end stop between slides with elastomer dampers (ES030) [mm] 37LL2 Length of end stop between slides with hydraulic dampers (ES070) [mm] 110

Table 5

* Only valid for systems without bellows and for systems with protective steel coverings. Please refer to your contact person for systems with bellows.

Base plate in plate design (e.g. for cross table mountings or horizontal single axes)Series / Size Width W [mm]* Height H [mm]* Length of slide LT [mm]*

E-25FP 250 (285) 100 (110) 280

E-25FPL 250 (285) 100 (110) 480

E-27FP 275 (310) 115 (125) 280

E-27FPL 275 (310) 115 (125) 480

table 2

* The values in brackets refer to systems with protective steel coverings.Further sizes are planned.

10 11

type code kML STANDARD LINEAR MOTOR SySTEMS LMS E

eB type of mounting BP Mounting of system is directly over the basis area of the base plate. BB Mounting of the system is directly over the basis plate of the beam. LE Mounting of the system is via leveling elements in the base plate. Attention: height H = +10mm, width B = +20mm EB Mounting of the system is directly over the ends of the beam, prepared for portal mountings e.g.

Combination options of mounting types

The type code of the kML linear motor systems is explained using an example.

example:LMSE-19BRL.EB.P.N.0300A.X.S1.00500.S.A01.P0050.CD1.LR1.ES030.LS1

lMs linear motor system

e-19Brl size see tables 2 and 4 (pages 8 and 9)

p accuracy class of system

n Cover N without cover S Scraper in the area of the slides B with protective steel covering F with bellows

Series / Size bp bb le ebE-19BR x xE-19BRL x xE-25FP x xE-25FPL x xE-27FP x xE-27FPL x x

Table 6

Accuracy class Positioning accuracy 1.2 repeatability 1

n ±10.0 µm ±2.0 µm p3 ±2.5 µm ±0.8 µm

Table 7

1) Valid for correct mounting according to mounting instructions and compliance with requirements for mounting surface, sufficiently rigid support construction, constant operating temperature, single axis application and related to the kML standard POI. Depending on the selected output signal of the linear encoder system.

2) All data relates to a travel distance of 300 mm and linear length error compensation in following electronics. Depending on the selected accuracy class of the linear encoder system.

3) The data given for positioning accuracy and repeatability for precison class P do not apply to mounting types LE and EB. Please contact your kML sales representative.

power type code Series / Size Continuous force [N] Peak force [N]0150 E-19BR 150 4500300 E-19BRL 300 9000440 E-25FP 440 10000880 E-25FPL 880 20000600 E-27FP 600 13251200 E-27FPL 1200 2700

Table 8

a Cooling type A Convection cooling using ambient air wM water cooling of motor (in progress)

X Winding version

s1 number of slides S1 One slide S2 two slides SSx Special number of slides, number freely selectable

00500 Stroke [mm] xxxxx Special stroke lengths optionally available

s Corrosion protection S limited corrosion protection • Exposed aluminum components: anodized • Steel components: bright or bronzed • Sheet metal components: stainless steel • Linear guide system: normal steel C Extensive corrosion protection • All aluminum components: anodized • Steel components: stainless steel • Sheet metal components: stainless steel • Linear guide system: stainless steel or coated Clean room version available upon request.

table 9

winding version power type code Continuous current [A] Peak current [A] Max. velocity [m/s]*x 0150 2.0 6.5 4.0 (8.5)x 0300 4.0 13.0 4.0 (9.0)

nh 0440 3.1 8.0 2.5 (3.7)nh 0880 6.2 16.0 2.5 (3.7)ph 0600 2.8 7.1 1.9 (2.2)ph 1200 5.6 14.2 1.9 (2.2)

* Applies to a bus voltage of 565 V, values in brackets are peak values.

Table 10

Standard stroke lengths [mm]*00050 00100 00150 00200 00250 00300 00350 00400 00450 0050000600 00700 00800 00900 01000

01200 01400 01600 01800 0200002400 02800 03200 03600 04000

* Mounting type EB with one slide is only available as standard up to a stroke of 2000 mm and with two slides up to a stroke of 1600 mm.

0300 Continuous force of a slide

12 13

A01 Output signal, encoder pitch and signal period of the linear encoder system

Combination of the output signal in relation to system accuracy

P0050 accuracy class of the linear encoder system

CD1 Counting direction of the CD1 System counts from right to left, positive linear enocoder system CD2 System counts from left to right, positive CD3 Only applies to systems with two slides. Right slide counts from right to left, positive, left slide counts from left to right, positive CDS Counting direction according to customer’s request (plan view of the system, connectors point downwards.)

Output signal encoder pitch Signal period principleA01 1 Vss 20 µm 20.00 µm opticalA02 ttl 20 µm 5.00 µm opticalA03 ttl 20 µm 1.00 µm opticalA04 ttl 20 µm 0.50 µm opticalA05 ttl 20 µm 0.20 µm opticalA06 ttl 20 µm 0.10 µm opticalA07 ttl 20 µm 0.05 µm opticalA09 1 Vss 1000 µm 40.00 µm inductiveA11 ttl 1000 µm 1.00 µm inductiveA12 1 Vss 500 µm 20.00 µm inductiveA13 EnDat 2.2 Resolution: 0.001 µm opticalA14 SSI + 1 Vss 1000 µm 40.00 µm inductiveA15 BISS-C + 1 Vss 1000 µm 40.00 µm inductiveA16 1 Vss 3000 µm 120.00 µm inductive

Table 11

Table 12

Other signal outputs (also absolute) and encoder pitches are available on request.

System accuracy A01 A02 A03 A04 A05 A06 A07 A09 A11 A12 A13 A14 A15 A16n x x x x x x x x x x x x xp x x x x x x x x x x

Table 13

Markings printed in bold indicate the standard class of accuracy.

Accuracy [µm/1000 mm] A01 A02 A03 A04 A05 A06 A07 A09 A11 A12 A13 A14 A15 A16

P0010 ±1 x x x x x x xP0020 ±2 x x x x x x xP0030 ±3 x x x x x x x x x x x xP0050 ±5 X X X X X X X X X X x X X xP0100 ±10 x x x x x XP0150 ±15 XP0200 ±20 x

lr1 position of the LR0 without reference point reference point Only this design is available for the A13, A14 and A15 output signal versions LR1 10 mm before the negative limit switch LR2 In the center of the stroke LR3 10 mm before the positive limit switch LR4 In systems with two slides, one reference point each at an interval of 10 mm before the positive and the negative limit switch LRS Reference point position according to customer's request

ES030 Type of end stop

Combination options of end stops

ls1 limit switch LS0 without limit switch LS1 PNP opener on both sides, for systems with several slides additionally between each slide LSS Special limit switch type to be defined by the customer

s special version In some configurations (SSx, xxxxx, LRS, ESxxx, LSS) an additional S must to be added to the end of the type code, as a long text is required.

possible additional special versions: • Shortened design of end stops • Sealing air connection • Special custom mounting hole pattern • Pneumatic mass compensation • Special customized solutions on request • Clean room design

Table 15

Series / Size ES030 ES084 ES070 ES150 eS292

E-19BR x xE-19BRL x xE-25FP x x xE-25FPL x x xE-27FP x x xE-27FPL x x x

Table 14

Design Energy capacity [Nm] travel [mm]

ES030 elastomer 30 6ES084 elastomer 84 12ES070 hydraulic 70 15ES150 hydraulic 150 15eS292 hydraulic 292 15

14 15

The rigidity-optimized cross-beam axis of the lme e series can also be combined with ball screw drive axes for vertical applications with reduced dynamics.

compact unit With tWo SlideS High dynamic and precise torque motors

supplement the multiple axis combina-tion on the vertical axis to provide the optimum customized solution.

torque motorS

All standard systems can be supplied with the appropriate accessories on request. This includes rigid support structures, mounting accessories, ready-to-use cables and controls, including servo and motion controllers.

On request, we can simulate defined motion sequences. Optimal measurement and documentation of the system's precision can be conducted using a laser interferometer. A complete combination of mechatronic assemblies with visu-alization software solutions allows for a rapid integration of our system solution in your machine line. Start-up and main-tenance on-site as well as training complement our service portfolio.

ServiceS

acceSSorieS

MODuLAR DESIGN FOR yOuR SOLuTION

kML standard linear motor systems of the LMS E series can be used both as single axes or as multiple axis systems in combination with the systems of other standard series. The LMS E series can be adapted individually to prevailing requirements by utilizing the varied offer of accessories and extension components.

The package of options includes a wide range of energy chains, cables, drives and control electronics.

Our employees will advise you in every concrete case, from simple to complex solutions.

The LMS V series can be mounted on the cross-beam axis and is predestined for vertical applications and the movement of small to medium loads. The compact and rigid design achieves consistent high positioning accuracy even with accelerated dynamics.

lmS v SerieSAvailable in different sizes and perfor-mance classes, the LMS E² series is designed specifically for very challenging environmental conditions.

LMS E² SERIES

TAkE THE LEAD THROuGH INNOVATION.

kML sets new standards for simple as well as complex, dynamic and precise assembly group solutions with linear and rotary drive axes. Due to our long experience we can look back on many successful standardized and individual system solutions.

Our high quality standard is assured by our demand for the best employees, process stability and operational reliability.

Take the lead - with innovation & passion.

cuStomiZed SolutionS

To meet specific customer requirements not covered by our standard program, perfectly customized solutions are developed in close cooperation with the customer.

Conceptionwide range of knowledge in• mechanics• electronics• measurement and test engineering• control and drive technology• programming and visualization

Design and DevelopmentLong-standing experience in the implementation of individual system solutions with conventional and direct drive technolo-gies through• synergistic networking of the departments drive technology

and mechanical design• broad-based manufacturing know-how from cost-efficient

prototypes to mass production• professional application of new technologies - CFP and ceramic materials - various coating technologies (nanotechnology) - new production methods to increase cost efficiency• use of integral concepts in conjunction with casting tech- nologies to optimize functionality, production and costs• 3D CAD systems with integrated FEM software allow

designs optimized for rigidity, strength, vibration and thermal factors

Quality assurance Process support and monitoring through• comprehensive measuring equipment (laser interferometer)• qualified test procedures• preclusion of possible risks already during the

development phase by using failure mode and effect analysis (FMEA)

16 17

ManufacturingImplementation of sophisticated single and multiple axis solutions• for flexible manufacturing covering a wide range of production quantities• with a wide range of equipment for virtually any industrial

sector• for clean room applications (up tp Class 2 according to

JIS B 9920)

start-up and Measuring High quality, speedy and reliable machine start-up• factory start-up• customer specific tests with documentation and

measurement

service and training • 24 h service hotline• start-up on site• employee training

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TAkE THE LEAD wITH CONFIDENCE & CERTAINTy.

abSolute reliability to increaSe your competi-tiveneSS: For nearly 20 years, we have been developing, producing and distributing high-quality, innovative system solutions. Our aim is to meet your individual needs and to fulfil and even exceed your personal requirements.

Confidence, fairness and certainty are our basic values when dealing with our business partners. On this basis, we provide practical and economic solutions with future-oriented technology.

Consistently pursuing this goal, the name of kML Linear Motion Technology is associated with competence, innovation and reliability by our customers.

Experience provides confidence. In this spirit, we make a significant contribution to your success, allowing both of us to take the lead.

Take the lead – with confidence and certainty.

Subject to technical modifications serving the progress and printing errors. Although this publication has been composed with great care with the purpose of providing information as complete as possible, kML Linear Motion Technology GmbH does not assume any liability for damages arising directly or indirectly from the contents of this publication. kML Linear Motion Technology GmbH gives no warranty, neither directly nor indirectly. Any reprinting or reproduction of the contents, use of the kML logo, or distribution of multimedia files requires the permission of the author. Any violations will be prosecuted under civil and/or criminal law.

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Authorized kML partner

KMl linear Motion technology Gmbh

headquarters

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Telephone: +43 1 641 50 30-0

Fax: +43 1 641 50 30-50

E-mail: office@kml-technology.com

www.kml-technology.com

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