standard operation procedure - winmatedc.winmate.com.tw/_downloadcenter/2014/service...

STANDARD OPERATION PROCEDURE

(DO NOT COPY OR DISTRIBUTE W ITHOUT PERMISSION) FMRD33B

1

Part No 98TF07MA4001 Revision 100 Station

Product Name Rugged Tablet PC Model Name M700DM4

Product Name：Rugged Tablet PC

Model Name: M700DM4



2

Document History

Item Date Revision Page Description

1 2014/11/30 100 N/A New Document Released

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

Approved by Revised by Made by

Brain John Justin



3

Table of Contents

Block Diagram ........................................................................................................................................ 4

Notes & Tools ......................................................................................................................................... 5

Version Control Table ............................................................................................................................. 6

Panel & Touch Assembly ........................................................................................................................ 7

Panel Assembly ...................................................................................................................................... 8

Middle Plate assembly ........................................................................................................................... 9

Wi‐Fi antenna Assembly ...................................................................................................................... 10

CPU Board Assembly ............................................................................................................................ 11

IO Board Assembly ............................................................................................................................... 12

Back Cover Assembly ........................................................................................................................... 15

LTE Antenna Assembly ......................................................................................................................... 16

LTE Card assembly ................................................................................................................................ 17

Cover Assembly .................................................................................................................................... 18

Battery pack ......................................................................................................................................... 19

Test Flow Chart .................................................................................................................................... 20

LED & Button Test ................................................................................................................................ 21

LCD & I/O Test ...................................................................................................................................... 22

Sensor Test ........................................................................................................................................... 24

GPS Test ................................................................................................................................................ 25

RF Test .................................................................................................................................................. 26

Battery Test .......................................................................................................................................... 27

Camera Test .......................................................................................................................................... 28

Six‐Sided Figure .................................................................................................................................... 29

Packing Assembly ................................................................................................................................. 30



4

Model 98TF07MA4001 Revision 100 Station

Operation Name Block Diagram Remark

M700DM4-200 IO Board

90IOM7DT4102

Adapter 5V 15W 2.5ψ 9226015W05V1

MK8-200 CPU Board 90MBMK802000

M7T4IC-110 Camera Bridge 90BB7T4IC100

M7T4IK-100 Key Pad Board 90BB7T4IK000

Camera w/o LED 9B000000000H

P-Cap Touch EP0700MLS3TXCP0700MLS3

Wi-Fi Antenna 39700010000I

Panel 1024*600 500nit 111H0700EG00

4G LTE WWAN Card 9B000000004E

M7T4IM-100 Machine Pin90BB7T4IM000

M7T4IL-100 LED Board 90BB7T4IL000

GPS Antenna 397000000005

94DG12G120A0

94DG12G120B2

Battery 3.7V 5300mAh 320403704005

LED Board for Camera 9B000000000S

LTE MAIN Antenna 39700030001A

LTE AUX Antenna 39700030001B



5


Operation Name Notes & Tools Remark

ATTENTION: Remarks

1. Please put on a pair white ESD glove when working.

2. Please put on the ESD belt when working.

3. Pay attention to the torque of electric screw driver.

4. Make sure all screws are tight without loose.

5. No thread stripped happen.

Tools: Remarks

1. Electric Screwdriver (refer to MIPD015 Electric Screwdriver Torque

Calibration Standard Procedure)

2. White ESD glove

3. ESD belt

4. Hot Glue Gun

Note: Remarks

Please refer to the detailed BOM (include BIOS & Recovery CD) from the

EIP system.

Use Nylon screws or dispensers when assembling.

Use hot glue gun to connect all junctions precisely.

Expendables: Remarks

MIPD015 Electric Screwdriver Torque Calibration Standard Procedure

MIPDXXX Board Gluing Standard Operating Procedure



6


Operation Name Version Control Table Remark

Item Device Part Number Model Name Firmware

Version

HW

CPU Board 90MBMK802000 MK8 V200

IO Board 90IOM7DT4102 M700DM4 V200

Camera Bridge

Board 90BB7T4IC100 M7T4IC V110

Key PAD Board 90BB7T4IK000 M7T4IK V100

LED Board 90BB7T4IL000 M7T4IL V100

Machine Pin Board 90BB7T4IM000 M7T4IM V100

Panel 111H0700EG00 FG07W0DSSWAGL1

Touch TXCP0700MLS3 EP0700MLS3

ME

Front Cover 90ME02000039 V100

Rear Cover 88070T044201 V120

Middle Plate 82W70A11T500 V150

IO Cover 88070T261204 V100

SW

Android Version 4.2.1

Baseband Version SWI9X15C_05.05.16.00 r21040

carmd‐fwbuild1

Kernel Version 3.4.5

Ryan1@SW110 #9

Build number ALPS.W10.24.p0

Custom build

Version M700DM4_SIERRA_HWV1.3_v141125

Accessory

Battery 320403704005

Adapter 9226015W05V1 3A‐182WP05

Adapter 604610606004 Europe Standard

Camera 9B000000000H

LED for Camera 9B000000000S

LTE WWAN Card 9B000000004E MC7304 05.05.16.00 Generic



7


Operation Name Panel & Touch Assembly Remark

Item Material:

A 90ME02000039

B 9117070K8000

C TXCP0700MLS3

Step Assembly Description：

1

Remove paper on the adhesive tape then

unite the Plastic cover (A) onto the Frame

(B)

2 Affixed the Touch(C) onto the Front Cover

carefully.

3 Protect the Touch sensor using insulating

tape.

Item Tools：

1 Insulating tape

Item Note：

1

STEP 3

STEP 1

A B

STEP 2

C



8


Operation Name Panel Assembly Remark

Item Material：

A 111H0700EG00

Steps Assembly Description：

1

Using W2xH0.5mm double sided adhesive

tape stick the Panel (A) around its four

sides.

2 Make sure to protect Panel cable using

insulating tape.

3

On the Panel laminated strip on the back,

measure the outer edge and stick using

W3xH0.5mm double sided foam tape. Do

not stick on the area (Marked in yellow) to

avoid over voltage.

4 Fix the Panel on the Front Cover

Item Tools：

1 Insulating Tape

2 W2xH0.5mm Double sided foam

3 W3xH0.5mm Double sided adhesive tape

Item Note：

1

Make sure to keep the area clean

between Panel and Touch while

attaching them together.

STEP 3

STEP 3, 4

STEP 1, 2

A



9


Operation Name Middle Plate assembly Remark

Item Material：

A 90BB7T4IK000

B 90BB7T4IL000

C 9156070K9F00

D 82W70A11T500

E 9128070K1100

Item Assembly Description：

1 Put on the Dome of the Button(C) into the

Key Pad plate(A)

2 Fix the LED plate (B) use Philips pan

screw M2 x4mm to lock the front frame.

3 Fix the Key Pad switch board into the front

frame

4

Use Philips pan screw M2x4mm(marked in

blue circle) )and Philips pan screw

M2.5x4mm(marked in green circle)and

lock the partition Middle plate(D)

5 Place the water proof O-RING (E) into the

front frame.

Item Tools：

1 Philips Pan Screw M2x4mm

2 Philips Pan Screw M2.5x4mm

Item Note：

1

STEP 1

A C

STEP 2, 3

B

STEP 4, 5

D E



10


Operation Name Wi‐Fi antenna Assembly Remark

Item Material：

A 39700010000I


1

Fix the Wi-Fi antenna (A) to the front

frame, the copper foil must affixed into the

middle plate and follow cable alignment

approximately left direction.

2

Use insulating tape to fix Wi-Fi antenna

cable make sure to follow proper alignment

along the line at the back and not interfere

other cable.

Item Tools：

1 Insulating tape

Item Note：

1 Note the antenna outlet and proper

alignment.

STEP 2

STEP 1

A



11


Operation Name CPU Board Assembly Remark

Item Material：

A 60ZZ60500000

B 90MBMK802000

Steps Assembly description：

1 Set up to stick on the back, the Absorbing

material (A) from the CPU Board(B)

2

On the front part of absorbing material,

must temporary not to post on the CPU

Board

Item Tools：

1

Item Note：

1

STEP 2

STEP 1

A

B



12


Operation Name IO Board Assembly Remark

Item Material：

A 90IOM7DT4102

B 9117070K9106

C 94DG12G120A0

D 94DG12G120B2


1

Use Philips Screw M1.6x3mm(marked in

green circle) into CPU Board to lock IO

Board(A)

2 Cover up Rubber sponge onto Battery

Connector (marked in yellow)

3 The 12 pin point out FFC(C) connect to

CN1

4 The 12 pin on the other side

FFC(E)connect to CN4

5

IO shown in the figure (marked in red box)

stick W8xH3mm single sided Adhesive

tape(B)

Item Tools：

1 Philips Screw M1.6x3mm

Item Note：

1

STEP 1, 2

A

STEP 5

B B

STEP 3, 4

C

D



13


Operation Name IO Board Assembly (一) Remark

Item Material：

A 前述半成品

B 90BB7T4IC100

C 9163070K9002


1 Connect the Touch Cable to the IO board

2 Connect the Panel Cable to the IO board.

3

Use Philip screw M2.5x4mmm (marked in

green circle) at the IO lock the middle

plate, then Connect FFC Cable and secure

with adhesive tape.

4

Connect the Camera Bridge Cable(B) and

use hot melt glue onto the fixed point, then

along the edge of the CPU Board affixed

GPS conductive fabric +Mylar(C)

Items Tools：

1 Philip Screw M2.5x4mm

2 Hot melt Glue

Items Notes：

1

STEP 3

STEP 1, 2

A

STEP 4

C B



14


Operation Name IO Board Assembly (二) Remark

Items Material：

A 397000000005

B 9B000000000H

C 9B000000000S


1

Affixed the conductive sponge to

GPS ,then the wifi antenna must connect to

CPU Board, follow antenna alignment as

shown in the figure (marked in red)

2 The Camera(B)Across LED Board(C)must

installed to IO Board

3

The GPS antenna (A) must connected to

CPU Board then fix antenna location,

follow GPS antenna alignment as shown in

the figure.

item Tools：

1 Insulating tape

Item Note：

1

GPS antenna required along the CPU

Board perimeter routing, not above CPU

Board, do not press on top of the CPU steel

when closing the back cover to prevent

over pressure.

2

The GPS antenna position must

approximately between the 2 screw hole in

the middle position.

STEP 1

STEP 3

A

STEP 2

B

C



15


Operation Name Back Cover Assembly Remark

Items Material：

A 61252000000K

B 88070T044201

C 88070T261204

D 90BB7T4IM000

E 916211109101


1 Back Cover(B) Paste SPK with water proof

Fabric E) and fix to IP65 SPK(A)

2 Fix IO cover onto the back cover C)

3 Use black Philip screw M2x4mm (marked

in green circle) to put the Machine Pin

4 Use Water proof glue onto the Machine Pin

to secure wiring hole (marked in red)

Items Tools：

1 Black Philip screw M2x4mm

2 Water Proof Plastic

Items Note：

1

STEP 1

A E

B

D

C

STEP 2, 4

STEP 3



16


Operation Name LTE Antenna Assembly Remark

Items Material：

A 39700030001A

B 39700030001B

C 88070T164211

D 9117070K8001


1

The LTE Main antenna (A) containing

copper foil and conductive foam sticker

must attached onto the back Cover then

follow illustrated antenna cable alignment

and secured with insulating tape.

2

The LTE AUX antenna(B) must follow

according to the diagram attached to BR

Cover(C)

3

Use adhesive to fix onto Cover (D) the

LTE AUX w/o antenna BR must attach to

the back cover and fix the alignment.

Items Tools：

1 Tape

Items Note：

1

STEP 1

A

STEP 2

B

C

STEP 3

D



17


Operation Name LTE Card assembly Remark

Items Material：

A 9B000000004E


1 Use Philip pan Screw M2x4mm(marked in

red circle)to the LTE Card(A)

2

The LTE AUX antenna guide must attach

the conductive foam toward the bottom of

the separator as shown in the figure.

Item Tools：

1 Philip pan screw M2x4mm

Item Note：

1 The conductive foam must contact the

bottom of the separator.

STEP 1

A

STEP 2

STEP 2



18


Operation Name Cover Assembly Remark

Item Material：

A 88070T161311

Steps Assembly description：

1

The wifi antenna must connect to LTE

MAIN (marked in red box) and other wifi

antenna must connect to LTE AUX

(marked in green box)

2 Connect Machine Pin & SPK alignment. do

not block (marked in orange)Vibrator

3 Use PH dome screw M2.5x5mm (marked

in blue) at lock cover.

4

Use I-head screw M2.5x5mm (marked in

Purple and flathead screw M2.5x7mm

(marked in green) lock BR cover

5 Paste camera Lens(A)and safety stickers

etc.

Items Tools：

1 Philip dome screw M2.5x5mm

2 I -head screw M2.5x5mm

3 Flat head screw M2.5x7mm

Items Note:

1

STEP 1

STEP 2

STEP 3, 4, 5

A



19


Operation Name Battery pack Remark

Item Material：

A 320403704005

B 9128070K9100

Items Assembly Description：

1 The Battery Pack(A) affixed the battery

water proof ring(B)

2 After performing the testing process, Load

the Battery pack.

Item Tools：

1

item Note：

1

STEP 2

STEP 1

A B



20


Operation Name Test Flow Chart Remark

M700DM4 Flow Chart

LED & Button

LCD

I/O

Sensor

RF

Battery

Post Burn in Test

Camera

Burn in

Packing

Testing process Test Items

LED & Button

LED

Power Button

Keypad

Volume +/-

LCD Brightness

I/O

Headset

Speaker

Micro SD

Micro USB (OTG)

Touch

Sensor

G-Sensor

Gyroscope

Light Sensor

Vibrator

RF

GPS

LTE WWAN

Wi-Fi

BT

Battery Battery

Camera Camera

Flash



21


Operation Name LED & Button Test Remark

Steps Testing Description：

1 Check Power & Battery LED

2 Check Power Button

3 Check Keypad

4 Check Volume +/-

Items Judgment Standard：

1 Power & Battery LED must function

properly.

2 Power Button must function properly

3 Keypad must respond accurately.

4 Volume +/- Must adjust volume properly.

Items Tools：

1

Item Note：

1

Power Key

Press 2S Turn on

<1 Second Suspend

Resume

Long pressed

<8 second>

Forced to

Shutdown

Led Status

Battery Only Battery + DC in

ON

100%-21%: Not Bright 100% : Green light

20%-11%: Red light on 99%-3%: Orange light

10%-3%: Red light flashes

OFF

100%-21%: Not Bright 100% : Green light

20%-11%: Not Bright 99%-3%: Orange light

10%-3%: Not Bright

Power: Single Color

Battery: Dual Color



22


Operation Name LCD & I/O Test Remark

Steps Test Description：

1 Evaluate the brightness adjustment.

2 Use Micro SD 32GB or more then test if it

functions properly.

3 Insert Micro USB to evaluate into PC test

machine.

4 Use Micro USB OTG cable to connect the

mouse.

5 Using Finger separate capacitive stylus and

Touch accessories.

Item Judgment Standard：

1 required at least 425nit brightness

2 Micro SD must read properly

3 PC must able to recognize and transfer file

to the test machine.

4 OTG must function properly.

5 Touch must function properly <need to

touch the correct position>

Item Tools：

1 Brightness

2 32GB above Micro SD

3 Micro USB Cable

4 Micro USB OTG Cable

5 9B0000000326 Capacitive Touch Stylus

Item Note：

1

STEP 1~5

STEP 1~5



23


Operation Name LCD & I/O Test Remark


1 Perform Z-Device Test

2 Select Headset Audio and video output for

evaluation.

3 Speaker Handset Inspection

Item Judgment Standard ：

1 Headset can detect and use properly.

2 Speaker can be used properly

Item Tools：

1 Z-Device Test

Item Note：

1

STEP 1~3

STEP 1~3

Audio and Video Output

Headset Detection

Earpiece

Press Play Sound

Dual‐Tone –Multi‐Frequency Volume



24


Operation Name Sensor Test Remark



2 Test Gravity Sensor <G-Sensor>

3 Gyroscope Measurement Inspection


1 XYZ axis and movement information must

correct.

2 XYZ angle information must correct.

Item Tools：

1 Z-Device Test

Item Note：

1

STEP 1~3

STEP 1~3

Gravity Sensor

Gravity X

Gravity Y

Gravity Z



25


Operation Name GPS Test Remark


1 Perform GPS Test APP

2 Record the number of satellite and signal of

strength.

Item Judgment standard：

1 Position required at least 3 or more

-40dB

2 Must attain at least 6 or more satellite

position.

Item Tools：

1 GPS Test

Item Note：

1

STEP 1~2

STEP 1~2



26


Operation Name RF Test Remark


1 Select and Evaluate WWAN signal strength

in the system.

2 Open Z-Device Test AP, View Wi-Fi signal

strength within 1 meter away.

3 Use Bluetooth headset to play music file

then test within 10 meters away.


1 WWAN signal strength must be greater than

-80dBm

2 Wi-Fi signal strength is greater than -75db

AP test

3 Inspect Bluetooth is normal and not

interrupted.

Item Tools：

1 Z-Device Test

Item Note：

1

STEP 1~3

STEP 1~3

Network:

Telecom name:

TW Mobile

Signal Strength:

‐77 dBm 18 asu

Mobile Network Type:

UMTS

Network Connection Info:

Hot Point Address: 00:21:91:f6:9c:95

Hidden SSID: False

IP Address: 192.168.102.152

Connection speed: 65 Mbps

Physical Address: c8:aa:21:35:23:37

Network Id: 0

Rssi: ‐67 db



27


Operation Name Battery Test Remark



2 Battery Inspection


1 Battery<must discharge in normal and

correct reading.>

Item Tools：

1 Z-Device Test

Item Note：

1

STEP 1~2

Battery Condition: Good

Battery Charge: 70%

Power Supply: AC

Status: True

Max Battery Power: 100%

Charging Status: Charging



28


Operation Name Camera Test Remark



2 Main video Camera lens Inspection.

3 Flash analysis


1 Camera <Standard use and in right

direction.>

2 Flash<Can open and Close properly>

Item Tools：

1 Z-Device Test

Item Note：

1

STEP 1~3

STEP 1~3

Main Video Camera

Preview Size

Flash

Press to turn on Flash

Flash Mode



29


Operation Name Six‐Sided Figure Remark

1. Front View

2.Back View

3. Top View

4. Bottom View

5. Left View

6. Right View



30


Operation Name Packing Assembly Remark

Item Material：

A 9111070K2004

B 9142070K1003

C 9143070K1003

D 9226015W05V1

Steps Assembly Description：：

1 Accessories: Include Adapter (D) and Power

Plug.

2 Wrap the items in ESD bag , put into EPE

Foam(A)Then Place in the box(B)

3 After fitting into the box, affixed the sticker

on the inner box

4

Fix the inner box then place onto the Outer

box(C). Then Paste stickers and relevant

sealing.

Item Tools：

1 Packaging Tape

Item Note：

1

A

B

STEP 1, 2, 3

D

C

STEP 4

standard operation procedure - winmatedc.winmate.com.tw/_downloadcenter/2014/service...

Documents