standardization and metrology organization · 2016. 3. 31. · the standard nominal size for spuds...
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KINGDOM OF SAUDI ARABIA
SASO 1473/2016
CERAMIC SANITARY APPLIANCES -
WESTERN WATER CLOSETS
PREPARED BY
Saudi Standards, Metrology and Quality Organization
THIS DOCUMENT IS DRAFT SAUDI STANDARD CIRCULATED FOR COMMENTS.
IT IS, THEREFORE SUBJECT TO CHANGE AND MAY NOT BE REFERRED TO AS
A SAUDI STANDARD UNTIL APPROVED BY THE BOARD OF DIRECTORS.
ICS: 91.140.70 م 2/03/6201: التاريخ الاخير الاصدار
SAUDI STANDARD SASO 1473/2016
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CERAMIC SANITARY APPLIANCES -
WESTERN WATER CLOSETS
1- SCOPE AND FIELD OF APPLICATION
This standard specifies requirements for materials, quality, performance,
functional and connecting dimensions for vitreous china western water closet
pans of wall-hung and floor-mounted types.
Note : Wherever the term of "water closet" is mentioned that mean "western water
closets".
2- COMPLEMENTARY REFERENCES
The following referenced documents are indispensable for the application of
this document. For dated references, only the edition cited applies. For undated
references, that latest edition of the referenced document (including any
amendments) applies.
2.1 SASO 1025, “Ceramic Sanitary Appliances - General Requirements”.
2.2 SASO 1474, “Ceramic Sanitary Appliances - Methods of Test for Western Water
Closets”.
2.3 SASO 1257, “Sanitary Appliances - Flushing Water Tanks”.
2.4 SASO 1477, “Sanitary Appliances - Pressurized Flushing Devices”.
2.5 SASO ……, “Ceramic Sanitary Appliances - Western Water Closets with Dual
Flush Devices”. "Note: ASME A112.19.14-2013 can be used, until SASO prepared".
3- DEFINITIONS AND ABBREVIATIONS
3.1 DEFINITIONS The following definitions shall apply in this Standard:
3.1.1 Air gap: the unobstructed vertical distance, through the open atmosphere,
between the lowest opening of a water supply and the flood level of the fixture.
3.1.2 Anti-siphon fill valve: a valve that is used to supply water to a flush tank and
has, on its discharge side, an air gap, integral mechanical backflow preventer, or
vacuum breaker. It is operated by a float or similar device.
3.1.3 Blowout action: a means of flushing a water closet whereby a jet of water
directed at the bowl outlet opening pushes the bowl contents into the upleg, over
the weir, and into the gravity drainage system.
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3.1.4 Blowout bowl: a non-siphonic water closet bowl with an integral flushing rim,
a trap at the rear of the bowl, and a visible or concealed jet that operates with a
blowout action.
3.1.5 Critical level (CL): the highest water level of a supply fitting at which back
siphonage will not occur.
3.1.6 Dual flush: a feature that allows the user to flush the water closet with either a
reduced or full volume of water depending upon bowl contents.
3.1.7 Electro-hydraulic water closet: a water closet with a non-mechanical trap seal
incorporating an electric motor and controller to facilitate flushing.
3.1.8 Fill time: the time from the instant the flush valve of a flush tank closes until the
instant the fill valve is completely shut off.
3.1.9 Fitting: a device that controls and guides the flow of water.
3.1.10 Fixture: a device that receives water, waste matter, or both and directs these
substances into a drainage.
3.1.11 Flood level: the level at which water will overflow a fixture.
3.1.12 Flush cycle: the complete operating sequence of a water closet in emptying its
contents, cleaning its inside surfaces, and refilling the water seal.
3.1.13 Flushing device: a device for delivering water into a water closet bowl.
3.1.14 Flush valve: a valve for discharging water from a flush tank into a water closet
bowl.
3.1.15 Flushometer tank: a flushing device that effectively enlarges the water supply
pipe immediately before the water closet bowl by being integrated within an
accumulator vessel affixed and adjacent to the fixture inlet.
3.1.16 Flushometer valve: a flushing device attached to a pressurized water supply
pipe that, when actuated, opens the pipe for direct flow into the fixture at a rate
and in a quantity that enables proper operation of the fixture. The valve then
gradually closes to provide trap reseal in the fixture and avoid water hammer.
Note: The pipe to which the flushometer valve is connected should be large enough to
enable delivery of water at a sufficient rate for proper operation.
3.1.17 Flushing surface: a surface that is visible after installation and is wetted during
operation of a water closet.
3.1.18 Gravity water closet: a vessel that stores a predetermined quantity of water and
includes a flushing device to discharge water (plus some through-flow from the
water supply line) into a water closet bowl.
Note: A common type of gravity water closet is a wall-hung vessel or a vessel close-
coupled with the water closet bowl that is fitted with a fill valve and flush valve.
3.1.19 Gravity flush tank water closet: a water closet designed to flush the bowl with
water supplied by gravity only.
3.1.20 Integral: a cast or formed part of a fixture, e.g., a trap, seat, or flush tank.
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3.1.21 Low-profile tank: a tank on a water closet that employs a flushing device that
is below the flood level of the water closet bowl.
3.1.22 Pressurized flushing device: a flushing device that is employed in non-gravity
flushing systems and uses the water supply to create a pressurized discharge to
flush fixtures.
Note: Flushometer tanks, flushometer valves, and electronically controlled
pressurized devices are examples of pressurized flushing devices.
3.1.23 Pressure:
Flowing pressure - the pressure in a water supply pipe at the inlet to an open
valve.
Static pressure - the pressure in a water supply pipe at the inlet of a closed valve.
3.1.24 Rim: the unobstructed open edge of a plumbing fixture.
3.1.25 Sanitary: an aesthetic condition of cleanliness (not the state of being
microbiologically clean).
3.1.26 Siphonic action: the movement of water through a flushing fixture by creating
a siphon to remove waste material.
3.1.27 Siphonic bowl: a water closet bowl that has an integral flushing rim, a trap at
the front or rear, and a floor or wall outlet, and operates with a siphonic action
(with or without a jet).
3.1.28 Spud: a fitting used to connect a flushing device to a water closet.
3.1.29 Trap: a fitting, device, or integral portion of a fixture that provides a liquid seal
that prevents the back passage of sewer gas without affecting the flow of
wastewater.
3.1.30 Trap dip: the highest internal surface of the lowest part of a trap.
3.1.31 Trap seal depth: the vertical distance between
(a) the weir and the trap dip; or
(b) if applicable, between the weir and the trap dip or the top edge of a jet
opening, whichever is higher.
3.1.32 Trim: parts made of materials other than china that are normally supplied with
a fixture, e.g., spuds, wall hangers, and flush valves (but not including fittings).
3.1.33 Washdown (washout) bowl: a water closet bowl that has an integral flushing
rim and a floor or wall outlet and primarily operates with a non-siphonic action.
3.1.34 Water closet: a fixture with a water-containing receptor that receives liquid and
solid body waste and on actuation conveys the waste through an exposed integral
trap into a drainage system.
3.1.35 Vitreous china: ceramic material fired at a high temperature to form a non-
porous body with a maximum water absorption of 0.5% of the original weight
of the dry specimen.
3.1.36 Water surface: the surface of the still water in the well of a water closet when
the trap is filled to the weir.
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3.1.37 Weir: the lowest internal surface of the highest part of a trap.
3.1.38 Well: a pocket that is open at the top and formed inside a water closet bowl at
the entrance to the trap.
3.2 Abbreviations
The following abbreviations apply in this Standard:
3.2.1 CL : critical level.
3.2.2 Lpf : litres per flush.
3.2.3 DN : Nominal diameter of a pipe.
4- REQUIREMENTS
Western water closets shall meet the following requirements:
4.1 Dimensions and tolerances
4.1.1 Thickness The ceramic material in plumbing fixtures shall be at least 6 mm thick
throughout (exclusive of glaze).
4.1.2 Tolerances Unless otherwise specified in this Standard, the tolerance on dimensions of 200
mm and greater shall be ±3%. The tolerance on dimensions less than 200 mm
shall be ±5%.
In this Standard, dimensions specified as “minimum” or “maximum” shall not
be reduced below the specified minimum or increased above the specified
maximum by application of a tolerance. If a dimensional range is specified and
the word “minimum” or “maximum” does not appear, the upper and lower limits
shall not be considered critical and the appropriate tolerance shall apply.
4.2 Material and quality Water closet pans manufactured from vitreous china comply with the Saudi
standard mentioned in Clause 2.1.
4.3 Outlet dimensions Outlets shall have the dimensions shown in:
(a) Figure 1 (for floor-mounted bottom-outlet water closets); or
(b) Figure 2 (for rear-outlet and rear-spigot-outlet water closets).
4.4 Bolt hole spacing Bolt holes for wall-mounted water closet bowls shall be spaced as shown in
Figure 3.
4.5 Roughing-in details Water closet outlets shall rough-in at 250 ± 55.
Note: See Figure 4
4.6 Seat-mounting holes Water closet seat-mounting holes shall be as shown in Figure 4.
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4.7 Rim profiles Adult water closet bowl rim profiles for round and elongated bowls shall be as
shown in Figure 5.
4.8 Water surface dimensions Water closet bowls shall have a minimum water surface dimension of 100 × 100
mm when measured on a flat and level surface.
4.9 Trap diameter Water closet bowl traps shall have a diameter that allows a solid ball with a
minimum diameter of 38 mm to pass.
4.10 Spuds The standard nominal size for spuds on water closet bowls shall be as follows:
(a) 32 mm or 40 mm for water closet bowls operated by flushometer valves; and
(b) 32 mm, 40 mm, or 50 mm for water closet bowls operated by wall-mounted
flush tanks.
4.11 Top spuds shall be located as shown in Figure 4(a).
4.12 Rim heights Water closet bowls shall have the following rim heights:
(a) adult water closets shall have a minimum rim height of 340 mm;
(b) handicapped/elderly water closets shall have a rim height between 340 and
485 mm; and
(c) children’s water closets shall have a rim height between 240 and 270 mm.
5- FLUSHING DEVICES USED WITH FIXTURES
5.1 General
5.1.1 Flushing devices shall deliver water at a sufficient rate and quantity to permit
water closets to comply with the hydraulic performance requirements of this
Standard. Gravity flush tanks, pressurized flushing devices, and other flushing
methods may be used.
5.1.2 Air gaps, vacuum breakers, or other backflow preventers shall be installed above
the overflow or flood level of the fixture. Alternatively, spill openings to the
outside of the flush tank shall be provided as required by Clause 5.2.4 or 5.3.2.
5.2 Gravity flush tanks
5.2.1 General Gravity flush tanks for water closets shall include an anti-siphon fill valve
complying with the Saudi standard mentioned in Clause 2.3and a flush valve
complying with the Saudi standard mentioned in Clause 2.4. Gravity flush tanks
shall have provisions for overflow.
5.2.2 Fill valve opening diameter and location The fill valve opening shall have the diameter shown in Figure 6, but may be
located on either side of the flush tank.
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5.2.3 Critical level The critical level (CL) mark on the fill valve shall be at least 25 mm above the
flush tank overflow.
5.2.4 Low-profile gravity tanks When the critical level of the fill valve in low-profile gravity tank water closets
is below the flood level of the bowl rim, an auxiliary spill opening(s) shall be
provided to ensure that the water in the tank will drain to the floor if the overflow
is clogged or the trap is blocked. The size and position of these openings shall
be such that with the fill valve at the full open position and the water pressure at
maximum, no water shall rise to the critical level of the fill valve.
5.3 Pressurized flushing devices
5.3.1 General Pressurized flushing devices shall comply with comply with the Saudi standard
mentioned in 2.4. The critical level of the lowest anti-siphon device in a
flushometer-valve-activated water closet shall be at least 25 mm above the flood
level of the water closet bowl rim.
5.3.2 Low-profile tanks with pressurized flushing devices When the critical level of the pressurized flushing device in low-profile tank
water closets is below the flood level of the bowl rim, an auxiliary spill
opening(s) shall be provided to ensure that the water in the tank will drain to the
floor if the overflow is clogged or the trap is blocked. The size and position of
these openings shall be such that with the pressurized flushing device at the full
open position and the water pressure at maximum, no water shall rise to the
critical level of the pressurized flushing device.
5.4 Plastic water closet tanks Plastic water closet tanks intended for use with vitreous china bowls shall
comply with the Saudi standard mentioned in Clause 2.3.
5.5 Electrical components of electro-hydraulic water closets
5.5.1 Pump motor and impeller The pump motor and impeller coupling of electro-hydraulic water closets shall
be non-mechanical and seamless. When located below the flood level of the
water closet bowl, the pump motor and its electronics shall be installed in a
completely sealed chamber without the use of seals, gaskets, or O-rings.
5.5.2 Jet hose When provided, a pump’s jet hose shall be able to withstand a pressure of 172 ±
7 kPa for 60 min.
5.5.3 Electrical supply cords
Electrical supply cords shall
(a) be between 0.9 and 1.8 m long;
(b) be permanently attached; and
(c) have an attachment plug for connection to the branch-circuit supply.
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The opening where the electrical supply cord exits the water closet shall be
smooth and rounded. Alternatively, the opening may have a grommet.
5.5.4 Wiring harnesses and electrical controls
Wiring harnesses and electrical controls that are not enclosed in the pump
housing shall be located above the flood level of the water closet tank.
5.6 Dual flush water closets
Dual flush water closets shall comply with the Saudi standard mentioned in
Clause 2.5.
6- WATER CLOSET STRUCTURAL INTEGRITY AND SEALS TESTS
6.1 Structural integrity tests for wall-mounted water closets
When tested in accordance with the Saudi standard mentioned in Clause 2.2,
water closets and their supporting devices shall with stand the test load for 10
min without failure or visible structural damage.
6.2 Joint seal test Joints shall be made in accordance with the manufacturer’s instructions and
when subjected to a hydrostatic pressure of 34.5 ± 3.4 kPa for 15 min. There
shall be no evidence of leakage.
7- WATER CLOSET PERFORMANCE TESTS
7.1 Trap seal depth determination test
When tested in accordance with the Saudi standard mentioned in Clause 2.2, the
full trap seal depth, Hf , shall be at least 50 mm.
7.2 Trap seal restoration test When tested in accordance with the Saudi standard mentioned in Clause 2.2, a
residual trap seal depth, Hr , of at least 50 mm shall be restored after all ten
flushes.
7.3 Water consumption When tested in accordance with the Saudi standard mentioned in Clause2.2, the
average of the total flush volumes obtained shall not exceed
(a) 3.0+0.5 Lpf for floor-mounted western water closets pans with single flush S
trap types;
(b) 4.0 +0.5 Lpf for floor-mounted and wall-hung western water closet pans with
single flush P trap types;
(c) 3.0+0.5 Lpf for floor-mounted western water closets pans with dual flush S
trap types, the average of the total flush volumes for dual flush is calculated
as (f+(5×l))/6,where f is the full flush value and l is the low flush value (full
flush value shall not exceed 4.8 liters);and
(d) 4.0+0.5 Lpf for floor-mounted and wall-hung western water closets pans with
dual flush P trap types the average of the total flush volumes for dual flush is
calculated as (f+(5×l))/6,where f is the full flush value and l is the low flush
value (full flush value shall not exceed 4.8 liters).
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7.4 Granule and ball test When tested in accordance with the Saudi standard mentioned in Clause 2.2, not
more than 125 granules (5% of the original number) and not more than five balls
(5% of the original number) shall be visible in the bowl after each flush.
7.5 Surface wash test When tested in accordance with the Saudi standard mentioned in Clause 2.2, the
total length of the ink line segments remaining on the flushing surface after each
flush shall not exceed 50 mm when averaged over three test runs. No individual
segment shall be longer than 13 mm.
7.6 Mixed media test When tested in accordance with the Saudi standard mentioned in Clause 2.2,
twenty-two mixed media (sponges and paper balls), averaged, and shall be
flushed out of the water closet on the initial flush. The remaining media, if any,
shall be flushed out on the second flush.
7.7 Drain line transport characterization test When tested in accordance with the Saudi standard mentioned in Clause 2.2, the
average carry distance (total carry of all balls divided by 300) shall be at least
12.2 m.
7.8 Overflow test for gravity flush tanks When tested in accordance with the Saudi standard mentioned in Clause 2.2,
leakage or water escaping from the flush tank shall constitute failure.
8- MARKING, PACKAGING, AND INSTALLATION INSTRUCTIONS
AND OTHER LITERETURE
8.1 General 8.1.1 Plumbing fixtures complying with this Standard shall be marked with the
manufacturer’s name or registered trademark or, in the case of private labelling,
the name of the customer for whom the fixture was manufactured. Additional
markings shall be in accordance with Clauses 8.2 to 8.6, as applicable.
8.1.2 Markings shall be permanent, legible, and visible after installation.
8.2 Close-coupled water closets The model number shall be marked on both the bowl and the tank of close-
coupled water closets.
8.3 Water consumption Water closets shall be marked to identify their average water consumption,
expressed in liters per flush, as follows:
(a) For single flush 3.0 Lpf or the actual tested water consumption, if lower, for
high-efficiency water closets;
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(b) Flushometer bowls and bowls for close-coupled toilets shall be marked
accordingly as indicated in Items (a). When also tested to be used with tanks or
valves with lower consumption levels, the option of including the words “or
less”.
(c) For dual flush 3.0/4.8 Lpf or the actual average tested water consumption, if
lower, for high-efficiency water closets;
The liter value may be stated first, at the manufacturer’s option.
8.4 Water level mark in gravity flush tank water closets Gravity flush tanks shall be marked with a water level mark or with the
information necessary to determine the water level in the tank needed to deliver
the intended flush volume. This mark shall be applied to the ceramic body of the
tank, the tank liner, or the flush valve overflow tube.
The vertical distance between the water level mark and the lowest point of the
tank overflow channel shall not exceed 38 mm.
8.5 Water closet tank repair parts
Water closet tanks shall have a label indicating at least the following:
(a) the telephone number of a service department from which end-users can
obtain replacement parts;
(b) the serial or part number of the flush valve seal; and
(c) information on procuring replacement parts for maintaining the original flush
volume.
8.6 Packaging
8.6.1 General
Packaging shall be marked with the
(a) manufacturer’s name or registered trademark or, in the case of private
labelling, the name of the customer for whom the fixture was manufactured; and
(b) model number.
(c) flange shall be mentioned if it is required
8.6.2 In addition to the requirements in Clause 8.6.1, packaging for water closets shall
be marked with the average water consumption in accordance with Clause 8.3.
8.7 Installation instructions and other literature
8.7.1 General The manufacturer shall provide installation instructions with water closets
(except for flushometer valve water closets). For close-coupled water closets,
installation instructions shall be provided with the bowl or tank.
8.7.2 If the manufacturer’s recommended minimum pressure is greater than the
applicable value specified in Table 5 in the Saudi standard mentioned in Clause
2.2, the packaging and installation instructions and other literature shall specify
the recommended minimum pressure.
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8.7.3 The number of this Saudi standard.
8.7.4 The country of origin.
9- RULES OF ACCEPTANCE AND REJECTION
9.1 Each imported consignment shall be accompanied with a certificate indicating
its conformity to all the requirements of this standard, but for local
consignments, a certificate should be issued by the manufacturer at the request
of the purchaser.
9.2 The group shall be considered complying with this standard if its representative
samples pass all tests.
9.3 If the representative sample does not pass any of the tests, two new samples shall
be taken from the same group, and all the tests shall be carried out on each
sample. The group shall be considered complying with this standard if each of
the two new samples passes all the repeated tests, otherwise the group shall not
be considered complying with this standard.
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(a) water closets outlet not provided with a flange. (b) water closets outlet provided with a flange
(flange shall be provided for this type).
Note: This Figure is not intended to restrict the design of the water closet bowl base, provided that dimensions critical to
interchangeability are maintained.
Figure 1 Outlet dimensions for floor-mounted bottom-outlet water closets
(See Clause 4.3)
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(c) Wall-mounted rear-outlet
non-washdown water closet bow
Figure 2
Outlet dimensions for rear-outlet and
rear-spigot-outlet water closet bowls (See Clause 4.3)
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Figure 3
Bolt hole spacing for wall-mounted water closet bowls (See Clause 4.6.3)
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Figure 4
Roughing-in and seat bolt hole dimensions for water closets (See Clauses 4.5, 4.6, and 4.11)
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Figure 4 (Concluded)
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Figure 5
Water closet bowl rim profiles (See Clause 4.7)
Figure 6
Gravity flush tank valve openings (See Clause 5.2.2)
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Main References :
– Standards of the American Society of Mechanical Engineers ASME
A112.19.2-2008/CSA B45.1-08 " Ceramic plumbing fixtures "
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This draft Saudi standard has updated by the working group including the following
members:
1. Eng. Tawfik I. Aljrayed
Saudi Standards ,Metrology and Quality
Organization
Member &
Coordinator
2. Eng. Yousef O. Alferaiheedi High Commission for the Development
of Arriyadh
Member
The draft has been studied and the comments of the concerned bodies was discussed and the
final draft has been agreed by the technical committee No. (2) on “Sanitary Appliances”
including the following members:
1. Eng. Yousef O. Alferaiheedi High Commission for the Development
of Arriyadh
Chairman
2. Eng. Mohammad I. ALEidan Ministry of Water & Electricity Member
3. Eng. Abdullah M Alotabi
Ministry of Municipal & Rural Affairs Member
4. Eng. Faiz M. Alboqmi
Saudi Ceramic Company Member
5. Eng. Ahmed A. Abou Moussa Casavia-sidc Company Member
6. Mr. Waleed M. Danyal Niagara Conservation Company Member
7. Eng. Majed I. Albahooth Arabian Company for Ceramics
(Porsalina)
Member
8. Eng. Tawfik I. Aljrayed
Saudi Standards ,Metrology and Quality
Organization
Consultant
9. Mr. Waleed A. Alrebian Saudi Standards ,Metrology and Quality
Organization
Member
10. Eng. Sultan M. Alsogaier Saudi Standards ,Metrology and Quality
Organization
Committee
Convenor