star shield 500 - intacteco star... · 2015-05-14 · 4 star shield® 500 –key benefits the only...
TRANSCRIPT
Ultra Low
Invasion
Additive and
Wellbore
Stabiliser
STAR SHIELD® 500
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Sealing Capacity and
Key Benefits
STAR SHIELD® 500 –
An Expansion of Impact’s
FLC 2000® Technology
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STAR SHIELD® 500 – Seals up to 500um fractures
Fast effective barrier laid down across highly permeable formations or micro-
fractures whether induced or in situ.
Preventative approach rather than curative: it’s already active in the fluid
circulating system at the start of the hole section.
• Quick effective wellbore isolation – minimize whole mud, or spurt, and pressure invasion
• Seals a broad range of pore throats (matrix) and microfractures
• Bridge at neck of pore throats or fractures
• Seal is robust, flexible and will withstand high pressure differential
• Whole mud additive which is:
o Dispersed throughout the active system
o Constantly laid down
o Self-repairing filter cake
o Not being depleted by drilling action
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STAR SHIELD® 500 – Key Benefits
The only additive that truly provides preventative formation deformation control and
available in the industry today.
• Products are in the circulating system continuously treating the formation
• Functions in both OBM & WBM
• Functions in all lithology's including reservoir
• Seals up to 500um fractures at high differential pressure (over 3,000psi)
• Low additive loading
o Easier to mud engineer
o Less complex solids control
o Minimal impact on basic mud properties
o Product is robust – not shear degraded
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STAR SHIELD® 500 – Key Benefits
Let’s design a reservoir fluid that can be compliant in the field not just the lab!
• Use at 4-8ppb rather than the 30-50ppb required for stress caging
• No adjustments to the basic mud formulation required
• Thermally stable to 400 degF
• Product is robust – not shear degraded
• Does not require specialist solids control equipment (no LCM recovery system)
• Makes fluids more tolerant “field engineering wise”o Managing solids loading & psd for Carbonate / graphite mixes?
• Tolerant to contaminants
• Makes fluid compliant to wellbore geology heterogeneity.
o Covers low permeability represented by API & HTHP filter-paper through to 500um micro-fractures
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STAR SHIELD® 500 – Conventional bridging
solutions
API products provide bridging allowing pressure and fluid invasion
into the geological matrix
Filtrate & pressure invasion
creates two time
dependencies
• Short term – pressure
dominated [sec/mins]
• Long term – filtrate dominated
[hours]
Influenced by Δρ, geology &
mud chemistry
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STAR SHIELD® 500 - Conventional bridging
solutionsThe same invasion control process is relevant to both wellbore stability and formation damage.
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STAR SHIELD® 500 – Seal 500um fractures
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STAR SHIELD® 500 at 6ppb
• Before Hot Rolling; Test Pressure: 1,000 psi
• Initial Spurt after 1minute
• Total Fluid Loss: 1 minute volume + 15minute volume
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STAR SHIELD® 500 - Effect of screening on PSD.
How much STAR SHIELD 500 is lost when screened over a #40 mesh screen?
How will the losses affect consumption rates?
Notes: theoretical calculations. In practice, amount of depletion in field conditions
is likely to vary due to screen condition, flow rate & mud rheology etc…
X025 Referred to above is the R&D name of STAR SHIELD® 500
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STAR SHIELD® 500 – PPA
• OBM Conditioned 250F 16 hours
• Test temperature: 250F(WBM), 300F(OBM),Test Pressure:2000psi
12ppg XC Polymer Mud 12ppg 80:20 OBM
Disk PPA Testing ProductInitial Spurt
(mL)
Total Fluid Loss
(mL)
Initial Spurt
(mL)
Total Fluid Loss
(mL)
120 Base 36.8 129.5 2.6 9.0
1206ppb STAR SHIELD
50011.2 45.4 0.3 2.4
150 Base TFL (Pressure not held)
1506ppb STAR SHIELD
50014 56.1 5.0 16.3
190 Base TFL (Pressure not held)
1906ppb STAR SHIELD
50020 70.5 17.2 52.5
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STAR SHIELD® 500 vs FLC 2000® - SBT
• OBM Conditioned 250F 16 hours
• Test Pressure: 100 psi, 20/40 Frac Sand
12ppg XC Polymer Mud 12ppg 80:20 OBM
Initial
Invasion
(cm)
Final Invasion
(cm)
Initial
Invasion
(cm)
Final Invasion
(cm)
4ppb STAR SHIELD
5001.3 1.4 2.3 2.3
6ppb STAR SHIELD
5001.3 1.6 1.9 1.9
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STAR SHIELD® 500 HP SBT - 8.5ppg OBM
• 8.5ppg 80:20 OBM Conditioned 250F 16 hours, modified PPA
• Test Pressure: 1,000psi (gas), 30 minute test duration
• Test media as shown on chart.
8.5ppg OBM
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STAR SHIELD® 500 HP SBT -12ppg OBM
• 12ppg 80:20 OBM Conditioned 250F 16 hours, modified PPA
• Test Pressure: 1,000psi (gas), 30 minute test duration
• Test media as shown on chart.
12ppg OBM
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STAR SHIELD® 500 – 12ppg WBM Rheology
12ppg WBM
Test
Temperature(
F)
600 300 200 100 6 3 10s/10m PV/YP
Base Only 120 75 52 42 29 9 6 8/9 23/29
6ppb STAR
SHIELD 500
(sieved
425µ
screen)
120 73 53 42 30 8 6 7/8 20/33
Base Only 150 61 43 35 25 7 5 7/7 18/25
6ppb STAR
SHIELD 500
(sieved
425µ
screen)
150 54 40 33 23 6 4 5/6 14/26
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STAR SHIELD® 500 – 12ppg 80:20 OBM Rheology
• OBM Conditioned 250F 16 hours.
12ppg OBM
Test
Temperatu
re(F)
600 300 200 100 6 3 10s/10m PV/YP ES
Base Only 120 83 59 49 37 19 17 18/21 24/35 848
6ppb STAR
SHIELD 500
(sieved 425µ
screen)
120 87 62 52 40 21 19 19/23 25/37 798
Base Only 150 75 55 43 33 17 15 17/18 20/35 868
6ppb STAR
SHIELD 500
(sieved 425µ
screen)
150 82 60 49 38 20 18 19/21 22/38 682
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STAR SHIELD® 500 – Formation Damage WBM
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STAR SHIELD® 500 – Formation Damage OBM
• 12ppg 80:20 invert emulsion OBM (IFS), mineral oil for drawdown
• Dynamic flow across core faces
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Case history
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Well Name: Pool A3
Location: Ector County, TX Midland
Basin
Interval drilled:
Upper Spraberry HZ - 4 3⁄4” hole,
7,796ft -10,095ft MD
No wellbore instability or wash-out
3 ½ in liner was run & cemented in
upper Spraberry without any downhole
losses
Permian – Wolfberry
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Summary
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STAR SHIELD® 500 – 500um fractures
• Product data indicates it performs very well across a broader fracture size
o 6ppb works well across all slot sizes.
o Product works well up to 500µm.
• LC50 at 15ppb is 255Kppm.
• Plonor classification for Eastern Hemisphere
• This product would work well with shakers up to 60 mesh but consumption will be
aggressive after that.
• Lab test phase complete; we now require field-trial partners to validate initial
testing
o Product available on trial commercial terms
o Requirement to share all pre job data to identify suitable candidate well(s)
o Requirement to share all post job data to build case histories
Impact Fluid Solutions Ltd
Ella Court, Truro Business Park,
Threemilestone, Truro,
Cornwall, England TR4 9NH
United Kingdom
+44 1872 261 613
www.impactfluids.net