starchem introduction 2018 · 2018-08-15 · • emulsification & homogenization • flaking,...
TRANSCRIPT
Introducing StarChem
2018
Presentation Highlights
• Star Holdings§ StarChem
§ Market Applications
§ Product Portfolio
§ Capabilitieso Wellford, US
o Dalton, US
o Honduras
o Columbia
o Canada
2
Star Holdings
3
Production sites Wellford, SCDalton, GAChaloma, HondurasMedellin, Colombia
Sales officesToronto, ONMedellin, Colombia
Sales North AmericaCentral- and South AmericaEuropeMiddle East and AfricaAsia
Warehouse &BlendingEdmonton, AB
Star Holdings
• Family owned
• Chemical manufacturing
• Chairman: Charles Cofield
• CFO: Kevin Harris
Companies
•President: Ralph Boe
• Specialty chemicals
• Carpet, Aviation and Automotive
• President: Peter Chetcuti
• Surfactants, Silicones and specialty chemicals
• Textiles, Oil & Gas, Consumer Care, Chemical Intermediates
StarChem History
4
Business Overview
Markets• Textiles & Nonwovens• Oil & Gas• Consumer Care (HI&I / Personal Care)• Pulp & Paper• Chemical Intermediates
5
Production Technologies• Esterification • Quaternization• Oxidation• Polymerization• Phosphonation• Sulfation• Emulsification & Homogenization• Flaking, Compounding, Dispersing & Blending
38%
33%
12%
8%9%
2017 US Sales by Market
Textiles
Chemical Intermediates
Oil & Gas
HI&I
Custom Manufacturing
48%
26%
12%
8% 6%
2017 Global Sales by Market
Textiles
Chemical Intermediates
Oil & Gas
HI&I
Custom Manufacturing
Chemistry Groups
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• Quaternary Compounds (Alkyl Pyridine-, BzCl-, MeCl-, Silane-, Sulfate- and other Quats)
• Imidazolines
• Triazines• Amphoterics (Betaines, Sulfobetaines, Hydroxysultaines, and Amine Oxides etc.)
• Fatty Amides
• Sulfation (batch reaction with Sulfamic Acid)• Phosphate Esters and Phosphonates
• Siloxanes, organo-modified Siloxanes and Siloxane Emulsions
• Anionic Surfactants and Formulated Surfactants• DOSS (Dioctyl Sulfosuccinates)
• Ethylene Urea, Specialty Additives & various other Chemicals
• Wax Emulsion- (Polypropylene, Polyethylene, and Paraffin)
Wellford – Process Technology
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• Distillation§ Vacuum < 10 mm§ High temperature ~ 300 °C§ Esterifications up to 300 °C
• Flaking
• Quaternization
• Homogenization (high pressure & high shear)
• Polymerization§ Solution§ Condensation§ Melamine-urea / HCHO§ Urea/EDA adducts§ Amino silicones
• Emulsification & homogenization
• High pressure wax emulsions
• Mix blend capabilities
• StarChem Corporate HQ• R&D Group and Formulation Lab• Management Team
Wellford – Production Capability
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• 23 vessels (volumes ranging 50 – 6,000 gallons)§ 13 vessels are mixing vessels§ 10 stainless steel reactors
o Most reactors equipped w/ condensers and receiverso 1 glass lined reactor (4,000 gal) equipped with condensers and receiverso 2 stainless steel reactor equipped with hot oil/ 295o C
• 2 Pilot Plant Vessels§ 1 GL Reactors/ 1 SS Reactor
• Drum Flaker
Wellford – Bulk Storage Capability
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• 100 bulk liquid storage tanks • Sized from 2,000 to 20,000 gallons. • Steel, stainless steel, aluminumn, FRP construction• Pressures rated up to 350 psig• Storing of high melting point liquids.
• On-site biological WWTP discharging to a POTW• EPA registered site• NPDES permit • Air pollution control technology• Active Process Safety Management (PSM) Program• Class 1 Div. 2 site. (explosion proof)• FIFRA certified site
Other Information
Dalton – Overview
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• On-site rail access
• 15 Storage Tanks§ Ranging from 2,500 gallons – 10,000 gallons
• 15 stainless steel vessels§ Mixing capability ranging from 2,500 – 10,000 gallon§ One high shear 6,000 gallon capacity§ Two high shear vessels with heating/cooling of 2,500 gallon
• High speed drumming line
Canada, Honduras and Colombia
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StarChem Honduras - Overview
StarChem Canada- Overview• Sales & Marketing
• Regulatory EH&S Support
• 3rd Party Distribution & Logistic CentersWarehouse & Bulk StorageToll Manufacturing and blending in: Edmonton, AB
• On-Site Sales & Marketing
• Customer Service & Technical Service
• Mixing capability ranging from 250 – 750 gallon
• High shear vessel with heating and cooling
• 4 stainless steel vessels
• 20,000 ft2 Warehouse
StarChem Colombia - Overview• Started January 2015
• Sales & Marketing
• Technical Service
• Simple reactions
• Blending
• Warehouse