static cal 8m dia cr tank r2
TRANSCRIPT
8.0 M. Dia.Tank Page:1Cone Roof Rev. : 2
INDEX
PAGE NO.
Index 1
Design Criteria & References 2
Design Data 3
Allowable Stress Calculation 4
Shell Thickness Calculation 5
Bottom & Roof Plate Thickness 6
Compression Ring calculation 7-8
Wind Girder Calculation 9
Section Modulus 10
Weight Calculation 11
C.G. Calculation 12
Wind Analysis 13-14
Seismic Analysis 15-21
Foundation Load & Summary 22
API-650 11TH Edition, June.2007,Add.2008
Static Design
9
10
11
12
14
13
7
DESCRIPTION
1
2
4
3
8
SHEET NO.
5
6
8.0 M. Dia.Tank Page: 2Cone Roof Rev. : 2
DESIGN CODES
API-650 11TH EDITION. JUNE 2007Addendum 1 November 2008
REFERENCESa. Client's Tank data receivedb. Client's P & ID No. N.Ac. Standard specification and reference drawingsd. Design Basise. Environmental data
DESIGN PHILOSOPHY
. All components of the tanks are designed in accordance withAPI-650 API-650 11TH EDITION. JUNE 2007 Addendum 1 November 2008
. Shell is designed as per one Foot method.. Fixed Roof Design as per Appendix F.. Wind force and moment calculated as per API 650 guide line. Seismic force and moment calculated as per API 650 guide line
Other Reference design :
1.0 Structural calculation for Fixed Cone Roof
API-650 11TH Edition, June.2007,Add.2008
Static Design
Design criteria and References
8.0 M. Dia.Tank Page:3Cone Roof Rev. : 2
DESIGN DATADesign Code API-650 11TH ED. JUNE 2007 Addendum-1, Nov. 2008Applicable Appendix Basic Design & App. EAppendix M applicable NOTank nominal diameter (Uncorroded) D mmTank height Ht mmMin. Filling Level Hmin mmNormal Filling Level mmDesign liquid Level mm
Maximum capacity of Tank Cl.5.2.6.2 m3
Net working capacity Cl.5.2.6.3 m3
Design temperature Td (max) CMin. Design Metal Temp. Td (min) CDesign pressure Pi mm wcMinimum Vacuum pressure Cl.5.2.1b) Pv mm wcIs it internal floating Roof with Circulation ventVacuum pressure mm wcDesign vacuum pressure mm wcOperating pressure atmospheric Po mm wcOperating temperature max To CFluid handledSpecific gravity GPrimary Design Liquid Column Ho mmHydrotest Liquid column Cl.5.2.1d) Hoh mmHydrotest temperature Ambient Tht C
Design Snow load Sw KPaMin. Design Wind Speed Cl.5.2.1k) km/hrActual site wind speed km/hrTopography factor S1Ground Roughness S2Statistical factor S3Seismic CalculationsSeismic Zone
Max. Pumping Rate In m3/Hr
Out m3/HrInsulation thickness NIL 0 mm
Density of Insulation Material 0 Kg/m3
RadiographyCorrosion allowance ( Bottom) mmCorrosion allowance ( Shell & Internals) mmCorrosion allowance (Roof & Structural) mmMATERIAL OF CONSTRUCTIONShell All courses A 36Bottom / Roof Plate A 36Roof structure/Compression Ring A 36Nozzle Pipes A 106 Gr BNozzle Flanges A 105Manhole Neck and cover A 36Bolting for nozzle A 193 Gr B7/A 194 Gr.2HBolting for manhole A 193 Gr B7/A 194 Gr.2HExternal attachments / pads A 36Anchor Bolt If required A 307API-650 11TH Edition, June.2007,Add.2008
0.00
As Per Section 8 & Fig. 8.1 of API 650
55.0
1.0
190
II
130.00
55.0
361.9
500
7200
8000
Static Design
7200
7200
1.61.6
7200
1.01.05
160
342.00
As per App. E
1.0
40
0.0
Potable water1.0007200
255.0
25.0
0.00.0
25.0NO25.0
2
2
2
2
8.0 M. Dia.Tank Page : 4Cone Roof Rev. : 2
Allowable Stress Calculation.
MATERIAL SPECIFICATION AND ALLOWABLE STRESSES
Design temperature Td 55.00 C
Appendix M applicable NOYield strength reduction factor fy 1.000 (Table-M1a)Specification A 36
ALLOWABLE STRESS - SHELL - DESIGN CONDITION (Sec. 5.6.2.1)As per Table 5.2aMin. Yield strength Ys 250.0 MPaMin. Tensile strength UTS 400.0 MPaProduct Design Stress fs 160.0 MPa
Sd = 2/3 * Ys * fy 166.7 MPaSd = 2/5 * UTS 160.0 MPa
Max.allowable product design stress Sd 160.0 MPa
ALLOWABLE STRESS - SHELL - HYDROSTATIC TEST CONDITION (Sec. 5.6.2.2)As per Table 5.2aHydrotest temperature 40.0 CMin. Yield strength Ys 250.0 Mpa
Min. Tensile strength UTS 400.0 MpaHydrostatic Test stress St 171.0 Mpa
St = 3/4 * Ys 187.5 MpaSt = 3/7 * UTS 171.4 Mpa
Max. allowable Hydrostatic test stress St 171.0 Mpa
Appendix A applicable? No
Max.allowable product design stress Sd 160.0 MPaJoint Efficiency As per API-650Joint Efficiency N.A
Radiography Requirement As per Fig.8-1
API-650 11TH Edition, June.2007,Add.2008
Static Design
8.0 M. Dia.Tank Page : 5Cone Roof Rev. : 2
SHELL DESIGN : As per Cl. No. 5.6.1CYLINDRICAL SHELL WITHOUT ANY INTERNAL PRESSURESTAKE NUMBER 1Material A 36Radiography As Per Section 8 & Fig. 8.1 of API 650 This will consider only in Appendix.A & SThickness of Bottom Shell Course t1 mmNominal diameter D mtrTank Height Ht mtrDesign liquid level Ho mtrHydrotest level Hoh mtrDesign pressure Pi mm wcHydrotest pressure Pt mm wcDesign specific gravity GCorrosion allowance CA mmSpecific gravity of Steel ρ Kg/m3
REQUIRED THICKNESS FOR DESIGN CONDITION
Pressure equivalent liquid column Hp mm
Hydrotest Pr. equivalent liquid column Hh mmDesign liquid column = H = Hp + Ho
Hydrotest liquid column = H = H h + Hoh
Design temperature Td oCHydrotest temperature Tht
oCAllowable stress (Design) Sd MPaAllowable stress (Hydrotest) St MPaRequired thickness (Design) = 4.9 * D * (H - 0.3) * G / Sd + CA [5.6.3.2]Required thickness (Hydrotest) = 4.9 * D * (H - 0.3) / St Min. Required thickness mm [5.6.1.1]
Shell ht
Total corroded wt : kg. Total wt. Of Shell : Kg.
API-650 11TH Edition, June.2007,Add.2008
0.00
1.000
0.0
0.0
5.0
7.200
7.200
5.700
1
2
1.50
1.50
7.200 7.200
7.400
Course No.
Stake width Ho
Total
10
1.200
3
4
8
4.200
2.700
5
1.50
1.50
1.40
6
7
Static Design
40
8.005
2.700 2.19
2.92
1.200
2.700
7.200
4.200
1.82
5.700
0.55
4.200 0.89
5.700
2.564.200
1.200 6
0.0
Reqd. THK
1.24
5
6
8
6
6
Provided THK
0.21
1.58
7850
160.0
2.700
5.700
Hydrotest
HHoh
55.00
7.200 7.200
1.200
3.29
Design
Reqd. THK
H
9359.27021
1.60
Hence all provided thicknesses are O.K
171.0
9
2
2
8.0 M. Dia.Tank Page : 6Cone Roof Rev. : 2
BOTTOM PLATE & ANNULAR PLATE API 650 Clause 5.4 & 5.5)
Annular Plate : As per Clause 5.5.1Mean diameter D 8.005 m
Product stress Sd 160.0 MPa
Hydrostatic stress St 171.0 MPaCorrosion allowance CA 1.60 mmAnnular plate is not requiredIf Client ask to provide, then Design shall be as follows:Thickness of bottom shell course ts 8.0 mmMax. Design Liquid level H 7.200 mRequired thk. Of 1st Shell Course td 3.292 mm
tt 1.583 mmThickness (Costructed) 8.0 mmProduct Stress 82.29 MPaHydrostatic test stress 33.83 MPaMin. thk of annular Plate (Cl. 5.5.3, Table 5.1) 6.00 mmMin. required thickness of annular Plate 7.60 mmProvided thk. of annular plate 8.00 mm OK
Radial width : As per Cl. 5.5.2Min. Annular bottom plate width inside of shell 600.0 mmProjection outside shell 65 mmLap of bottom annular plate 65 mmMin. required radial width 738 mmCalculation of greater radial widthDesign specific gravity G 1.000Annular bottom plate width = 215 * tb / (H * G)
0.5 641 mmHence Min. required width of Annular plate 738 mmProvided annular width 750 mm OKApproximate weight of Annular Plate 1149 KgsBottom Sketch Plate : API 650 Clause 5.4.1Corrosion allowance CA 1.60 mmMinimum required thickness. Cl. 5.4.1 tmin 6.00 mmTherefore Required Thk. tmin + CA = 7.60 mmProvided thk. of Bottom plate 8.00 mm OKUplift force on bottom due to Vacuum pressure 25.00 Kgf/m2
Resisting downward force due to bottom plate wt. 50.24 Kgf/m2
Bottom plate thickness is O.K in VacuumBottom plate Outer Diameter Do 8146 mmApproximate weight of Bottom Sketch Plate 2244 Kgs
ROOF PLATEType of Roof : Supported Cone RoofCone angle [Slope = 1: 6 ] θ 9.462 degreeCorrosion allowance for Roof plate CAr 1.0 mmMin. thickness as per Clause 5.10.2.2 trmin 5.00 mmMin. thickness + CA tr 6.00 mmApproximate Ht. Of Cone htr 0.667 mtrHence required Roof Thickness Treq 6.0 mm
Provided Roof plate thickness tr pro 6.0 mm OKApproximate weight of Roof Plate Wr 2418 Kgs
23719 NAPI-650 11TH Edition, June.2007,Add.2008
Static Design
8.0 M. Dia.Tank Page : 7Cone Roof Rev. : 2
ROOF TO SHELL COMPRESSION AREADesign Internal Pressure Pi KpaAppendix F is applicable?Tank Diameter D mInternal Test pressure P kPaDoes tank have Internal Pressure?BASIC DESIGNWeight of Roof Plate in term of under pressure KpaDoes Internal Pressure exeed weight of Roof plate?BASIC DESIGNWt. of Shell , Roof and attached framing (PRESSURE) KpaDoes I.P.exeed weight of Shell, Roof and attached framing? NOBASIC DESIGN PLUS APP.F1 TO F6Does Internal Pressure exeed 1.8 kpa NOAPI-650 WITH APP.FRoof thickness less corrosion allowance th mmAngle of Roof to shell joint θ degreeTAN (θ)Min. specified Yield strength Fy MpaRequired compression area ( Cl.F.5.1) Ar mm²=200xD²*(Pi-0.08*th)/(Fy*tan(θ))Maximum Design Pressure and Test procedure as per F.4Internal Design Pressure P=((A*Fy*tan(θ))/200*D²)) + 0.08*th) KpaNominal Roof Thickness th 6.0 mm
Area resisting the compressive force A m2
P KpaMax. Design Pressure at the base of the shell as per F.4.2P max = ((0.00127DLS/D²) + 0.08*th-0.00425M/D
3) Kpa
Where , Wind Moment M N-mWt. of Shell, framing and Structure DLS N
P max Kpa
Now Failure Pressure as per F.6 shall be Pf 1.6xPi-0.047xth KpaPf Kpa
As per F.4.3 Pmax < 0.8xPfNow, 0.8xPf = KpaHence Pmax = Kpa
Incase tank is designed for Frangible joint , Failure Pressure as per F.6 to be calculated.
Hence required copmpression area shall be calculated based on FailurePressure P Kpa
Ar mm²
API-650 11TH Edition, June.2007,Add.2008
Static Design
5.009.462
0.000
250.0-122.9
0.167
2.454
NO
207262
50.3
0.644
NO
0.472
8.0000.000
1.424
(0.282)
134253
(0.226)
1.424314.5
(0.282)
8.0 M. Dia.Tank Page : 8Cone Roof Rev. : 2
Calculation of Provided copmression area as per Fig F-2
Thickness of compression Bar tb mm
Refer Detail 'b'
Thickness of roof plate th mm
Corossion Allowance for Roof CAr mm
Thickness of shell plate at Roof Junction tc mm
Inside radius of tank shell Rc mm
Length of Normal to roof = Rc/sin( θ) R2 mm
Max. Participating width of Roof wh mm
=Min(0.3*(R2*th)0.5),300))Participating width of shell wc mm
=0.6*(Rc*tc)^0.5
Min. size of curb ange as per API-650 Cl.no. 5.1.5.9 50x50x5
Size of Curb Angle provided 65x65x6
Area of Curb angle 744 mm²
Total Available Area Aa mm²= (wih*th + wc*tc + Area of curb angleUnit weight of curb angle
Tank Diameter mtr
As available area is greater than required area, Curb angle size is O.k
Approx. wt. of Curb angle W Kgs
API-650 11TH Edition, June.2007,Add.2008
8.00
2348.2
5.80
209.30
5.0
0.0
4000
92.95
146
Static Design
6.0
24332
1.0
1
8.0 M. Dia.Tank Page : 9Cone Roof Rev. : 2
Wind Girder Calculation.Appendix 'M' is applicable? NoAPI 650 Section 5.9.7Tank Nominal diameter D mTop mean course thickness t mmCorrosion allowance for Shell CA mm
Design temperature T C
Design Wind velocity as per Sec.5.9.7.1, vd km/hrBasic wind speed v1 m/secTopography factor S1 1.00Tarrain category factor S2 1.05Statistical Factor S3 1.00Design Vacuum pressure ped 25.0 mm of WC
KpaVacuum considered in Cl.5.9.7.1(a) pef KpaCorrection factor for excess vacuum Cpe=1.72/(1.72+(ped-pef)) Cl.5.9.7.1(d)Young's modulus @ design temperature Ed MpaYoung's modulus @ ambient temperature Ea MpaReduction factor due to modulus of Elasticity CeSite actual wind speed v km/hr
km/hrDesign wind velocity = v*S1*S2*S3 = v' 46.7 m/sec
Wind Speed Correction factor=(vd / v')2 CwsMaximum height of unstiffened shell (Cl.5.9.7.1) H1 m
= 9.47*t*(t/D)3/2*Cws*Cpe*CeHeight of transformed shell based on net thicknessesActual width of each shell strake = Net thickness of each shell strake = Transformed width of each shell strake Wtr = Transformed width Htr = mSince Htr < H1 intermediate wind girder is not required.
No. of wind girder required = nosUnstiffened Height = mtr
Distance between WG & top angle
Hi-1 m
As per Clause 5.9.7.6Sec. Modulus Correction Factor
Zc = ( v / 190 )2 =Required Section Modulus of WG
Z = D2 * Hi * Zc/ 17
= Cm3
Where H = Σ W & Htr = Σ Wtr Wtr = W * (t/tc)5/2
API-650 11TH Edition, June.2007,Add.2008
- -
Wtr
1.500
-
4.40
tc
4.40
1.000
6.488
1.400
-
8
9
H = 7.400
Static Design
8.0054.40
W
0-
6.488W * (t/tc)5/2
tc
52.78
1.6055.00
190.00
0.588
1.500
4.40
1.500
Course No.1
5
Htr =
10
3
4
1.500
Shell CourseRequired Height
---
4th WG
--
6
7
1.500
1.500
4.40
1.400
-
3rd WG
1.500
6.40
1st WG 2nd WG
W
2
1.00016.928
168.0
0.245
1990001990001.000160
0.2400.997
8.0 M. Dia.Tank Page: 10Cone Roof Rev. : 2
Section Modulus Calculation As per Cl. 5.9.7.6.2
Nominal Diameter of Tank D MSection provided as per API-650 fig. 5.24
= yn
= In
= Y
= y1
Moment of inertia of section = IDist.of C.G from Shell inside = ymax
Section Modulus = Z = I / y
Width of respective area = b Thickness of Shell 6 mmdepth of respective area = d
IWG Section b mmd mm
1 92.9 6.0
2
3
Unit wt Kg/mtr
1
2
3
Unit wt Kg/mtr
1
2
3
Unit wt Kg/mtr
API-650 11TH Edition, June.2007,Add.2008
13.4*(Dt)^0.5
8.005
Static Design
Not Required 97.61
3471Total Σ 338821
1672
An*yn mm3
624.00
624.17
Distance from Shell I.D to C.G of respective area
Distance of section C.G. from Shell inside
Moment of Inertia of respective area
Distance of section C.G. from C.G of respective area
Total Σ
Z cm3
124.8
An*y12
cm4An mm2
557
2914
499
Y mmIn cm4
337150
94.6
-18.1
yn mm
3.0
115.7 95
0
2nd
I cm4
1218
y1(y-yn) mm
0.17
1st
3rd
Total Σ
∑∑=
A
Y A
∑ += )Ay1 I ( 2n
8.0 M. Dia.Tank Page: 11Cone Roof Rev. : 2
WEIGHT CALCULATION
Component Weight (Metric tons)
1. Shell
2. Compression Ring
3. Bottom plate & Annular Plate
4. Roof plate
5. Roof Supporting Structure
6. Staircase & Railings on Shell
7. Railings on Roof
8. Intermediate Wind Girder 1
Intermediate Wind Girder 2
Intermediate Wind Girder 3
9. Nozzles & accessories on shell
10. Nozzles & accessories on roof
11. Insulation with str. 0.000
12. Miscellaneous
13. Weight of contents
14. Weight of water for hydrotest
15. Empty weight (Erection condition)= SUM (1 to 12)
16. Operating weight = SUM (1 to 13)17. Hydrotest weight = SUM (1 to 12 + 14)18. Wt. of roof, Railings & attach. on Roof
= SUM (4, 7 & 10)19. Wt. of shell and attachments
= SUM (1, 2, 5, 6, 8 & 9)
20. corroded wt. Of shell
API-650 11TH Edition, June.2007,Add.2008
19.50
7.021
381.407380.833
3.169
12.059
0.300
0.146
1.404
0.251
0.500
0.00
0.00
0.00
Static Design
9.359
361.9
0.500
361.9
3.393
2.418
0.650
8.0 M. Dia.Tank Page:12Cone Roof Rev. : 2
CALCULATION OF C.G. FOR SHELL AND ATTACHMENTS
Component Mean Ht. (Kgs)
Bottom plate & Annular PlateShell course 1Shell course 2Shell course 3Shell course 4Shell course 5Shell course 6Shell course 7Shell course 8Shell course 9Shell course 10Shell course 11Shell course 12Roof PlateCompression RingRailings on RoofRoof Supporting StructureNozzles & accesories on shellIntermediate Wind Girder 1Intermediate Wind Girder 2Intermediate Wind Girder 3Nozzles & accessories on roofStaircase & Railings on ShellMiscellaneous
Total (tons)
Ht. of C.G. of tank m
API-650 11TH Edition, June.2007,Add.2008
0 -
300.0 3.600
500
00
--
18.92
Wt.
1777.0
3393.018
2369.9
1404
145.8
0.004
2417.874
3.600
1777.01658.5
650
6.700
5007.200
7.200
1777.0
251.3274
7.533
Static Design
3.718
(m)
0.7502.2503.7505.250
7.16
7.5333.600
8.0 M. Dia.Tank Page : 13Cone Roof Rev. : 2
WIND ANALYSIS AS PER API-650 CL. 5.11Height of tank(up to Curb angle) H mTank diameter D mOuter diameter of tank Do mInsulation thickness on shell I mmEffective diameter against wind Dw mBasic Wind velocity vb Km/hr
Height Correction factor = (v / 190 ) 2 HcWind Pressure as per(CL.5.2.1(k) )on shell P1 N/m2
Effective wind pressure = P1 * Hc Pw N/m2
Vacuum pressure Pv N/m2
Total External pressure for Shell P1=Pw+Pv N/m2
Shape FactorEffective wind pressure N/m2
Hence effective external pressure on shell P1 N/m2
Snow load N/m2
Wind Pressure as per(CL.2.1.k) on Roof P2 N/m2
Effective wind pressure = P2 * Hc Pw N/m2
Vacuum pressure Pv N/m2
Total External pressure on Roof P2=Pw+Pv N/m2
Mean height from base = H/2 z mEffective frontal area of Shell Ae1 m2
Ae = Dw * HEffective frontal area of Roof Ae2 m2
Wind load on Shell = Ae1 * P1 F1 kNWind load on Roof = Ae2 * P2 F2 kNTotal Load F kNMoment at Base = F1*z1+F2*z2 M kN-mAs per Clause No. 3.11.2Design internal Pressure Ip KpaTotal force due to Internal Pressure If KNMpi = Moment about the shell to bottom joint from design internal pressure
Mpi kN-mMw = Overturning Moment about the shell to bottom joint from horizontal
plus vertical wind pressure Mw kN-mMDL = Moment about the shell to bottom joint from the weight of the shell
and Roof supported by the shell MDL kN-mWeight of Shell and Roof Ww kNMF = Moment about the shell to bottom joint from Liquid weight
MF kN-mEffective weight of Liquid wL=59tb(FbyH)
0.5 /1000Where tb = mm WL KNand Fby = MPaand H = mHowever, WL should not exeed 0.90HD KNHence , WL KNWhere Z =z1+z2For Shell z1 = H/2 z1 mtrFor Roof z2 = H+h1 h1 mtr
z2 mtr
API-650 11TH Edition, June.2007,Add.2008
0.00
6.42507.2
0.90HD
207.262
7.422
3.60
49.649
0.000
1440.25
429.51115.53
1.000
57.72
160.00
860.25
1440.001440.00
860.00860.00
602.170.7
Static Design
0.245
8.0008.016
8.016
7.200
0.2452
53.492207.262
3.843
2.67
16.0
51.816.0
57.7
860.25
0.0000.000
0.000
3.6000.222
8.0 M. Dia.Tank Page : 14Cone Roof Rev. : 2
As per 5.11.2 For Unanchored Tank the followings are to be satishfied
1 0.6Mw+Mpi < MDL/1.52 Mw+0.4Mpi < (MDL+MF)/2
Codition-10.6Mw+Mpi ,= kN-m MDL/1.5 ,= kN-m
As the above first equation satishfy, Anchor Bolts are not required
Codition-2
Mw+0.4Mpi ,= kN-m(MDL+MF)/2 ,= kN-m
As the above second equation satishfy, Anchor Bolts are not required
API-650 11TH Edition, June.2007,Add.2008
Static Design
286.3
207.3
124.4
243.6
8.0 M. Dia.Tank Page : 15Cone Roof Rev. : 2
SEISMIC ANALYSIS (API 650 - APPENDIX E)
Tank height upto curb angle Ht 7.200 mDesign liquid level H 7.200 mNominal tank diameter D 8.000 m
CALCULATION OF SEISMIC DESIGN LOAD : Clause No. E.6.1
Total Design base shear V
V 56205803 Nwhere,Design base shear due to impulsive component from effective weight of tankand contents Vi Ai*(Ws+Wr+Wf+Wi)
Vi 56075976 N
Design base shear due to convective component of the effective sloshing wt. Vc Ac*WcVc 3818016.8 N
Total weight of shell and appurtenances Ws 96719.2 N
Total weight of fixed tank roof including framing, knuckles, any permanent attachments and 10% of the roof design snow load
Wr 36430.8 N
Weight of the tank bottom Wf 33285.5 NRatio D/H 1.111
Now effective weight of product:As per clause no. E-6.11 of API-650for (D/H) ≥ 1.333 Wi
Wi 2749840.8 N
for (D/H) < 1.333 Wi
Wi 2690377.5 N
Effective impulsive portion of the liquid wt.Wi 2690377.5 N
API-650 11TH Edition, June.2007,Add.2008
Static Design
22
ci VV +
pW
HD
HD
866.0
)866.0tanh(
pWHD *218.00.1 ⎟⎠⎞
⎜⎝⎛ −
8.0 M. Dia.Tank Page : 16Cone Roof Rev. : 2
Effective convective (sloshing) portion of the liquid weight Wc
Wc 904861.6 N
Total weight of the tank contents Wp 3550352 NNatural period of vibration for impulsive mode of behaviour (Cl. No. E.4.5.1-1a)
Ti
Ti 0.174 secwhere,Coefficient for determining impulsive period of tankfrom FIGURE E-1 Ci 6.1
Density of fluid ρ 1000 kg/m3
Elastic modulus of tank material E 2100000 MPa
Equivalent uniform thk. of tank shell tu 5.333333333 mm
Impulsive design response spectrum acceleration coefficient Condition 5(Cl. No. E.4.6) Ai 19.629 %g
i) Mapped design method (seismic site class A to D)
Ai
Ai 36.786 %g
ii) Mapped design method (seismic site class E & F only)
Ai
Ai 5.134 %g
iii) Site specific response spectra Ai
Ai 29.464 %g
API-650 11TH Edition, June.2007,Add.2008
Static Design
( ) pDH W
HD *67.3tanh230.0 ⎥⎦
⎤⎢⎣⎡
007.0
5.2)( 0
≥
⎟⎟⎠
⎞⎜⎜⎝
⎛=
wia
wiDS R
ISQFR
IS
)(625.0)(5.0 1wi
pwi
i RIS
RISA =≥
*0)(5.2 a
wi
SRIQ
Dt
HC
u
iΕ
ρ
20001
8.0 M. Dia.Tank Page : 17Cone Roof Rev. : 2
iv) Site specific response spectra (assuming the impulsive period=0.2)
Ai
Ai 3.929 %g
v) for site specific response spectra (based on calculated impulsive period Ti)
Ai
Ai 19.629 %g
Natural period of convection (sloshing) mode of behaviour of the liquid(Cl. No. E.4.5.2-a) Tc 1.8KsD
0.5 2.947 sec
Sloshing period coefficient (Cl. No. E.4.5.2-c)Ks
Ks 0.579Regional-dependent transition period for longer period ground motion
TL 2 secIs Tc <= TL NO
Convective design response spectrum acceleration coefficient (Cl. No. E.4.6) Condition 2 Ac 4.219 %g
For mapped design methods,
i)When Tc ≤ TL Ac
Ac 6.2165 %g
ii) When Tc > TL Ac
Ac 4.219 %g
iii) for site specific design method Ac
Ac 10.3125 %g
API-650 11TH Edition, June.2007,Add.2008
Static Design
*)( awi
SR
IQ
iwcc
Lsa
wcc
LD
AR
IT
TTSKQF
RI
TTKS
≤⎟⎟⎠
⎞⎜⎜⎝
⎛⎟⎟⎠
⎞⎜⎜⎝
⎛=
⎟⎟⎠
⎞⎜⎜⎝
⎛⎟⎟⎠
⎞⎜⎜⎝
⎛
20
21
5.2
iwcc
sa
wccD
AR
ITT
SKQF
RI
TKS
≤⎟⎟⎠
⎞⎜⎜⎝
⎛⎟⎟⎠
⎞⎜⎜⎝
⎛=
⎟⎟⎠
⎞⎜⎜⎝
⎛⎟⎟⎠
⎞⎜⎜⎝
⎛
0
1
5.2
1
iawc
ASR
IQK ≤⎟⎟
⎠
⎞⎜⎜⎝
⎛ *
⎟⎠⎞
⎜⎝⎛
DH68.3tanh
587.0
*)( awi
SR
IQ
8.0 M. Dia.Tank Page : 18Cone Roof Rev. : 2
Is Ac <= Ai ? YESImportance factor coefficient set by seismic use group (from table E-5)
Cond. 2 1.250i) for seismic use group I I 1.000ii) for seismic use group II II 1.250iii) for seismic use group III III 1.500
Force reduction factor for the impulsive mode (Table E-4)Rwi Cond. 1 3.500
i) Self anchored 1 3.500ii) Mechanically anchored 2 4.000Force reduction factor for the convective mode (for self anchored and mechanically anchored) (Table E-4) Rwc 2.000Scaling factor from the MCE to the design level spectral accelerations
Q 1.00i) where ASCE 7 methods apply Q 0.667ii) where ASCE 7 methods do not apply Q 1.000Coefficient to adjust the spectral acceleration from 5% to 0.5% damping
K 1.500The design, 5% damped, spectral response acceleration parameter at short periods (T = 0.2 seconds) based on ASCE 7 methods
SDS QFaSs 103.00 %gThe design, 5% damped, spectral response acceleration parameter at one second based on ASCE 7 methods SD1 QFvS1 28.75 %g
Mapped, MCE, 5% damped, spectral response acceleration parameter at a period of zero seconds (peak ground acceleration for a rigid structure)
S0 from map 28.000 %gMapped, MCE, 5% damped, spectral response acceleration parameter at a period of one second S1 1.25*Sp 28.75 %g
Design level peak ground acceleration parameter for sites not addressed by ASCE methods Sp from map 23.000 %gThe 5% damped, design spectral response acceleration parameter at zero period based on site-specific procedures Sa0
* from map 33.000 %g
The 5% damped, design spectral response acceleration parameter at any period based on site-specific procedures Sa
* 11.000 %gfrom map - value corresponding to Ti=0.2 sec 11.000 %gfrom map - value corresponding to calculated Ti 11.000 %gMapped, MCE, 5% damped, spectral response acceleration parameter at short periods (0.2 sec) Ss from map 103.000 %g
Acceleration-based site coefficient (at 0.2 sec period) (Based on SITE CLASS)TS (FvS1)/(FaSs) 0.2791262 sec
API-650 11TH Edition, June.2007,Add.2008
Static Design
8.0 M. Dia.Tank Page : 19Cone Roof Rev. : 2
Velocity-based site coefficient (at 1.0 sec period) (Based on SITE CLASS)Fa TABLE E-1 1.000Fv TABLE E-2 1.000
Overturning moment at the base of the tank shell (Ringwall Moment) (Cl. No. E.6.1.5)
{[Ai(WiXi+WsXs+WrXr)]2+[Ac(WcXc)]
2}0.5
Mrw 1.6358E+06 N-mwhere,Height from the bottom of the tank shell to Xi 2.848 mi) for D/H ≥1.3333 Xi 0.375H 2.700 mi) for D/H <1.3333 Xi 2.848 m
Height from the bottom of the tank shell to the shell's center of gravityXs 3.513 m
Height from bottom of tank shell to the roof and roof appurtenances center of gravity Xr 7.422 m
Height from the bottom of the tank shell to the center of action of lateral seismic force relative to the convective liquid force for ringwall moment
Xc
Xc 5.175 m
CHECK FOR OVERTURNING DUE TO SEISMIC MOMENT (Cl. No. E.6.2)
Circumferential length πxD 25.13 mForce resisting uplift in annular region wa
where, wa 26094.599 N/mThickness, excluding corrosion allowance, of the bottom annulus under the shell required to provide the resisting force for self anchorage
ta 6.4 mmMinimum specified yield strength of bottom annular
Fy 250 MPa
Effective specific gravity including vertical seismic effectsGe G(1-0.4Av) 0.9423
Specific gravity G 1Vertical earthquake acceleration coefficient
Av 0.144 %g0.14SDS or greater for ASCE 7, unless otherwise specified by the purchaserComputation of 201.1HDGe 201.1HDGe 10915.23API-650 11TH Edition, June.2007,Add.2008
Static Design
HHD )]/(094.05.0[ −
H
DH
DH
DH
⎥⎥⎥⎥
⎦
⎤
⎢⎢⎢⎢
⎣
⎡
⎟⎠⎞
⎜⎝⎛
−⎟⎠⎞
⎜⎝⎛
−67.3sinh67.3
167.3cosh0.1
eya HGFt99
8.0 M. Dia.Tank Page : 20Cone Roof Rev. : 2
Is wa <= 201.1HDGe ? NONow L=0.035D L 0.2800 mtrNow L=0.01723ta(Fy/HGe)^0.5 L 0.6694 mtrHence , as per E.6.2.1.1.2.1a wa 10908.18 N/mHence, Anchor is not required
Anchorage ratio (Cl. No. E.6.2.1.1.1-1) J
1.17where,Tank and roof weight acting at the base of the shell
wtwt
3942.54 N/mTotal weight of the tank shell and appurtenances
Ws 96719.22 NRoof load acting on the shell, including 10% of the specified snow loadSnow Load Sw 0.00 N/M2
wrs 2367.50 NForce resisting uplift in annular region wa 26094.60 N/mCalculated design uplift load due to product pressure per unit circumferential length wint 20000 N/mTherefore,1.0 As J<= 1.54
Calculated design uplift load on anchors per unit circumferential lengthwAB
wAB 1146.75 N/m
CHECK FOR SHELL COMPRESSION : In our case The tank is self-anchored, Cl.E.6.2.2.1 to be followed
I) SHELL COMPRESSION IN SELF-ANCHORED TANKSMaximum longitudinal shell compression stressi) When J<0.785
ii) When 0.785<J<=1.54
Condition 2In our case Maximum longitudinal shell compression stress
σc 9.907 MPaThickness of bottom shell course less corrosion allowance
ts 6.4 mmAPI-650 11TH Edition, June.2007,Add.2008
The tank is self-anchored
Static Design
( )[ ]int2 4.04.01 wwAwD
M
avt
rw
−+−
rss
t wD
Ww +∏
=
( )s
rwvt tD
MAw1000
1273.14.01 2 ⎟⎠⎞
⎜⎝⎛ ++
( )[ ] s
aavt
tw
JwAw
10001
18667.0607.04.01
3.2 ⎟⎟⎠
⎞⎜⎜⎝
⎛−
−++
)4.01(273.12 vt
rw AwD
M−−⎟
⎠⎞
⎜⎝⎛
8.0 M. Dia.Tank Page : 21Cone Roof Rev. : 2
II) SHELL COMPRESSION IN MECHANICALLY ANCHORED TANKS
Maximum longitudinal shell compression stress
σc 5.74 MPa
ALLOWABLE LONGITUDINAL SHELL-MEMBRANE COMPRESSION STRESS IN TANK SHELL
Thichness of the shell ring under consideration 6.4 mm
Computation of GHD2/t2 11.25 mAs GHD^2/t^2 is lessr than 44, Fc=83ts/(2.5D)+7.5(GH)^0.5Hence , Allowable longitudinal shell membrane compression stress
FC 46.685 MPa
Min. specified yield strength of shell Ys 250 MPaFty 125 MPa
As Fc < Fty,the stresses are within limitsAlso, as σc < Fc, the tank is stable
API-650 11TH Edition, June.2007,Add.2008
Static Design
s
rwvt tD
MAw
10001273.1
)4.01( 2 ⎟⎠
⎞⎜⎝
⎛ ++
8.0 M. Dia.Tank Page: 22Cone Roof Rev. : 2
Tank Parameter
Nominal tank diameter D 8.005 mTotal tank height Ht 7.200 mMax. Design Liquid height H 7.200 m
Design Summary
Bottom Plate Thickness tb 8.00 mm
Shell Thickness S1 8.00 mmS2 6.00 mmS3 6.00 mmS4 6.00 mmS5 6.00 mm
Roof Thickness Rt 6.00 mm
Wind Girder Details Wg1 N.RWg2 N.R
Rafter Sizes Raf. ISMC-100
Tank Load
Empty Weight WE 191.2 kN
Operating Weight WO 3734.4 kN
Hydrotest Weight WH 3740.1 kN
Wind LoadShear at Base F 53.49 kNMoment at Base Ip 207.26 kN-m
Seismic LoadShear at Base Fs 574.35 kNMoment at Base Ms 1635.75 kN-m
Total Uplift N.A
Counter Balance Weight required in Foundation N.AAnchor Bolt Not Required
API-650 11TH Edition, June.2007
STATIC CALCULATION
Foundation Loading Data